Lynx L42-2008 Manual

SPECIAL NOTE ON USING YOUR GRILL IN WINDY CONDITIONS
As a high-performance gas appliance, your Lynx grill requires significant amounts of air to support the combustion process. Your grill has been engineered to take air in through the control panel area, and exhaust the combustion byproducts through the gap between the front and rear hoods (see figure 3-2). Using your grill in windy conditions can disrupt the proper flow of air through your grill, leading to reduced performance, or in certain severe cases, causing heat buildup in the control panel area. This can lead to problems such as having the control knobs melt, or burn hazards when the control panel surfaces become too hot to touch. During windy conditions, it is best if you don't use your grill. If you have a freestanding grill, it is best to position the unit so the prevailing wind blows into the front control panel (or at your back), thus supporting the proper airflow. Winds hitting the back of the grill directly are the most likely to cause problems, although wind blowing along the hood gap can also be problematic.
Please note that damage to your grill resulting from use in windy conditions, such as melted knobs or igniter wires, or control panel discoloration from heat buildup, are excluded from warranty coverage.

Should the large, black, thermally sensitive coupling nut be exposed to temperatures above 115-150ºC, it will soften, allowing the regulator probe to disengage from the cylinder valve, thereby shutting off the flow of gas. Should this occur, do not attempt to reconnect the nut. Remove the entire regulator assembly and replace it with a new one. The cause of the excessive heat should be determined and corrected before operating your grill again. The regulator probe also contains a flow-sensing element, which will limit the flow of gas to the regulator to a manageable amount in the event of a hose or regulator rupture. If it is evident that the flow control device has activated, the cause of the excess flow should be determined and corrected before using your grill again.
NOTE: Improper lighting procedures can cause the flow control to activate, resulting in reduced heat output. If this is suspected, to reset flow control, shut off all burner controls and cylinder valve, wait 30 seconds, then turn cylinder valve on extremely slowly, wait five (5) seconds and turn burner valve on to light.
Figure 3-1 - The included hose and regulator must be used if your grill is set-up for an LP Gas Cylinder.

Figure 3-2 - Steady or gusty winds can prevent the normal exhaust of hot gases. Locate your grill away from prevailing winds and avoid grilling in windy conditions.

When selecting a suitable location, take into account concerns such as exposure to wind and traffic paths. Try to keep all gas supply lines as short as possible. Never locate the grill under a roof or overhang, in a building, garage, shed or other such enclosed area. A carpenter's "spirit level" should be used to assure that the unit is level both front-to-back and side-to-side. If it is not level, burner combustion may be erratic or the unit may not function efficiently. If the floor is uneven or has a decided slope, re-leveling may be required after each moving of a freestanding unit.

BUILT-IN INSTALLATIONS:
The LYNX Built-In Grill is designed for easy installation into masonry enclosures. For non-combustible applications, the grill drops into the opening shown in the cutout detail drawing and hangs from its counter-top trim. A deck is not required to support it from the bottom. When using the insulated jacket in a combustible enclosure, the jacket must be supported from the bottom by a ledge on each side or a full deck beneath the jacket. Review the detailed drawing and pay special attention to the provisions shown for gas line hook-up. It is recommended that the enclosure have ventilation holes to prevent gas build-up in the event of a leak. The deck ledges and counter should be flat and level. If your grill is equipped with a rotisserie, electrical service should be provided (on the Left Side of most models).

CLEARANCE TO COMBUSTIBLE CONSTRUCTION:
Minimum clearance from sides and back of unit to adjacent combustible construction below top of unit are 12" from sides and 12" from back.
Minimum horizontal clearance from sides and back of unit to adjacent vertical combustible construction extending above top of unit is 12" from sides and 12" from back.
Do not use this appliance under overhead combustible surfaces.
A minimum of 6" of clearance is needed on each side of the grill for the motor and skewer. If the grill is to be placed into a combustible enclosure, an approved insulated jacket is necessary and is available from your LYNX dealer. Use only a LYNX insulated jacket as it has been designed and tested specifically for your Grill. Refer to next page for cutout dimensions.

Installing this product into a combustible enclosure without an insulated jacket could result in fire, property damage and personal injury.

With Insulated Jacket Installed

Specifications are subject to change without notice.

Professional Grills and ProSear Pod

Complementary Products

Unpacking and Assembly

Your grill arrives nearly ready to use and requires little assembly. By carefully following these steps, you will be assured of safe initial operation.

1. Cut the main strap holding the grill to the pallet. With assistance, remove grill from pallet and place into desired location.
2. Carefully cut the cable ties securing the warming rack and rotisserie spit (if equipped). Remove these parts and set aside.
3. Remove the grill racks, then remove any loose items from the firebox, including the rotisserie motor and L.P. hose.
4. Carefully remove the briquette trays by lifting the front of the tray and sliding it towards the front of the grill.

5. Inspect briquette trays for loose or missing briquettes. If found, follow procedure at right to reinstall.
6. Cut and remove wire and/or cable ties from burners. ProSear burners may be secured from the bottom side. Remove styrofoam block from under ProSear burner cover. Ensure that all burners are properly in line with and seated on the burner valve orifice.
7. On ProSear models, cut and remove ties from the burner partition on the left side of the ProSear burner.
8. Re-install briquette trays by reversing procedure from step 4.
9. Re-install grill racks. You are now ready to proceed with the utility connections.

TO REPLACE BRIQUETTES
The special Lynx ceramic briquettes are secured to the trays with stainless steel clips. To insert a briquette into the tray, it is necessary to remove the clip from one side of the empty slot. This is done by bending the retaining tabs for the clip located on the back side of the briquette tray as shown below.

Figure -1 - Identification of items needing to be removed and/or assembled prior to use.

Electrical Requirements & Hook-up

Electrical Grounding Instructions:
This outdoor gas cooking appliance is equipped with a threeprong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded threeprong outlet. Do not cut or remove the third prong from this plug.

1. Locate the battery compartment. On free standing models this is located inside the grill cart on back left. (For 42" free standing models you will need to remove both storage drawers). For built-in models it is located under the unit where the installer has mounted the battery and transformer bracket. (See figure 7-2)
   Figure - Locating battery compartment.
   
2. Disengage the cover from the battery compartment by pushing the clips on the top and bottom of the compartment together and remove the cover.
3. Insert 2 new D cell batteries into the battery compartment and replace the cover.

Amperage
12 Volt transformer is.6 amps
Rotisserie motor is.5 amps

Gas Requirements & Hook-up

The appliance and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures above 1/2" PSIG (3.5KPA). The appliance must be isolated from the gas supply piping system by closing its individual manual shut off during any pressure testing. Do not apply threading compound to the first two pipe threads as to avoid clogging of the burner valves and orifice. Do not put sealant on any male end of flare fittings. For built-in installations, it is recommended that any flexible pipe used be kept as short as possible. For freestanding units using natural gas, it is strongly recommended that a quick disconnect kit from Lynx be installed. This kit, part #LQD, is available from your dealer.

See Gas Plumbing Requirements for additional information

Figure 8-1 - Typical attachment for using natural gas.

L.P. GAS
Grills orificed for use with L.P. gas come equipped with an LP hose/regulator assembly for connection to a standard 20 lb. L.P. cylinder (Type 1). All fittings necessary to attach the hose/regulator to the grill are included. The L.P. tank is not included. Operating pressure: 11.0" W.C.

L.P. Tank Requirements
A dented or rusty L.P. tank may be hazardous and should be checked by your L.P. supplier. Never use a cylinder with a damaged valve. Always check for leaks after every L.P. tank change.
The L.P. gas cylinder must be constructed and marked in accordance with the specifications for L.P. gas cylinders of the U.S. Department of Transportation (DOT) and designed for use with a Type 1 system only. Do not change the regulator/hose assembly from that supplied with the unit or attempt to use a 5LP-A equipped regulator/hose assembly with a standard 510 POL tank/valve assembly. The cylinder must be provided with a shut off valve terminating in an L.P. gas supply cylinder valve outlet specified, as applicable, for connection Type 1.
Cylinders must be stored outdoors in a well-ventilated area out of the reach of children. If the appliance is stored indoors, the L.P. cylinder must be removed from the appliance, and stored outside.
Turn off LP-gas supply at cylinder when appliance is not in use.
The LP-gas supply cylinder must be disconnected when this appliance is not in use.
Your local L.P. filling station should be equipped with the proper equipment to fill your tank. If trading your tank in, always ensure to obtain only Type 1 20lb cylinders with an overfill protection device.

L.P. Connections
Connect the 3/8" flare end of the L.P. hose to the brass adapter on the manifold (as shown in figure 9-1). Connect the Regulator to the tank (with the tank valve fully closed). Although the flow of gas is stopped when the Type 1 system is disconnected, you should always turn the L.P. tank main valve off after each use and during transport of the tank or unit. Insert the regulator inlet into the tank valve and turn the black coupler clockwise until the coupler is tight. Do not overtighten the coupler.
To disconnect the coupler, first make sure the main tank valve is turned off. Grasp the coupler and turn counter clockwise. The inlet will then disengage.
For hard plumbed LP connections to a large source (tank), a 4/11 regulator must be utilized. Never connect an unregulated gas line to the grill.

Gas Line Purging
To purge the L.P. gas line, make sure all controls are in the OFF position. Turn the main tank valve on SLOWLY and turn one burner control valve on the unit to the "light" position (DO NOT LITE GRILL). Leave control ON for about 20 seconds to allow the air in the system to purge. Wait 5 minutes before attempting to light the burners.
Do not attempt lighting the grill within 5 minutes after purging!

Figure -1 - Typical attachment to L.P. tank.

Precautions for Using Your Grill

READ THIS MANUAL CARE- FULLY AND COMPLETELY BEFORE USING YOUR GRILL TO REDUCE THE RISK OF FIRE, BURN HAZARD OR OTHER INJURY.

Safety Precautions

1. NEVER LEAVE THE GRILL UNATTENDED WHILE COOKING.
2. Prior to using grill ensure that all tie down wires have been removed from burners.
3. Never operate the grill in a windy area.
4. Avoid wearing loose-fitting garments or long sleeves while using the grill. Never touch the grill racks, hood or immediate surrounding metal surfaces with your bare hands as these areas become extremely hot during use and could cause burns.
5. Use an insulated glove or mitt when opening and operating the grill. Open grill lid slowly to allow heat and smoke to escape before fully opening.
6. Never lean over hot grill surface or look directly into the grill when attempting to light. The grill hood must be fully opened when lighting.
7. Do not heat unopened food containers as pressure build-up may cause container to burst.
8. Do not use aluminum foil to line grill racks or drip pans. This will alter combustion airflow or trap excessive heat in the control area. This can result in melted knobs and ignition modules. Never cover or block grilling area with any type of pots and/or pans. These damages are specifically excluded from your warranty.

9. Never use charcoal in the grill.
10. Be aware that cooking excessively fatty meats and other such products will cause flare ups. Internal fires or damage caused by flare-ups or the grill being left unattended while cooking, are not the responsibility of LYNX and any resulting damage is not covered under the terms and conditions of our warranty.
11. Never grill without the drip pan in place. The drip pan must be pushed all the way to the back of the grill. Without the drip pan in place, hot grease could leak downward and produce a fire or explosion hazard.
12. Grease is extremely flammable. Let hot grease cool down before attempting to handle or dispose of it. The drip tray should be cleaned of grease on a regular basis.
13. Do not use the grill until a leak check has been performed.
14. Do not operate grill under the influence of alcohol or drugs.
15. If equipped, never place more than 30 pounds on a side shelf. Do not lean on shelves.
16. If any burner does not light or goes out during operation, turn off all gas control knobs with hood open and wait five (5) minutes before attempting to re-light.

Spiders and insects can nest in the burners of this or any other grill, and cause gas to flow from the front of the burner. This is a very dangerous condition which can cause a fire to occur behind the valve panel, thereby damaging the grill and making it unsafe to operate. If your grill has been stored or unused for a prolonged period, it is recommended that the burners be removed, inspected, and cleaned if needed according to the instructions.

Leak Testing

To Perform Leak Test

1. Create a soapy solution of equal parts mild dish washing detergent and water.
2. Confirm that all control knobs are in the off position.
3. Turn on fuel supply. For natural gas, turn valve handle 1/4 turn to align with gas flow. For L.P., turn cylinder valve knob counter clockwise one full rotation.
4. Apply soap solution generously by paint brush or squirt bottle on all connections and fittings, as indicated in figures 1 and 2.
   Figure 11-1 - Leak testing points when using natural gas.
   
   Figure 11- Leak testing points when using L.P. gas.
   
5. If "growing" bubbles appear on any of the connection points, then you have detected a gas leak. IMMEDIATELY turn off the gas supply by reversing step 3.

Fixing a Gas Leak

1. After shutting off gas supply, push in and turn on control knobs to release pressure, then turn the knobs back to off.
2. Wash off soapy solution with cold water and towel dry.
3. Stop a leak by tightening the loose joint, or by replacing the faulty part with a replacement part recommended by the manufacturer. DO NOT attempt to repair the L.P. cylinder valve if it should become damaged; the cylinder MUST BE REPLACED.
4. Perform a new leak test to ensure that no leaks are present.

To prevent fire or explosion hazard, DO NOT use or permit sources of ignition in the area while performing a leak test. Perform leak test outdoors only. Never perform a leak test with fire or flame. DO NOT SMOKE WHILE PERFORMING THE LEAK TEST!

Model Identification

BURNER TYPE IDENTIFICATION
Depending on the model, your Lynx grill may be equipped with up to three different burner types. The operation of each burner type varies, so it is important to familiarize yourself with all three.
Brass - This is the standard main grill burner found under the briquette trays

ProSear - This is a high intensity infrared burner that is optional on most models.

Rotis - This is an infrared burner found in the rear of the grill above the grill racks.

Grilling requires high heat for searing and proper browning. Most foods are cooked at the "HI" heat setting for the entire cooking time (with the lid open). However, when grilling large pieces of meat or poultry, it may be necessary to turn the heat to a lower setting after the initial browning. This cooks the food through without burning the outside. Foods cooked for a long time or foods basted with a sugary marinade may need a lower heat setting near the end of the cooking time.

HOW TO SEAR
Searing locks in flavor and juices while allowing the outer surface to absorb smoke and food aroma that is produced as grease and drippings are vaporized by the burner. The result is a crisp, flavorful outside with a tender, juicy inside. While the brass burners in your grill are capable of producing searing heat, the ProSear infrared burner is specifically designed for this purpose.

Before proceeding, make sure you have completed the checklist on the previous page. These checks should be performed before each use of the grill.
Follow these steps to light the main brass grill burners:

1. Open hood. Do not attempt to light grill with the hood closed.
2. Check to ensure that all burner control knobs are set to OFF.
3. Turn on main gas supply. Purge if needed.
4. Push in and turn burner control knob to LITE. Hold knob in for 5 seconds.
5. If burner does not light, turn knob to OFF, wait 5 minutes to allow gas to dissipate, and repeat step 4 above.

PREHEATING THE GRILL
Before cooking, always preheat the grill for best results. To preheat the grill, light all main burnheat the grill, light all main burners and set to HIGH, including the ProSear burner. Close the grill hood and allow to preheat for 10- 15 minutes, or until the temperature reaches 450°F.
After preheating, turn off all burners not required, carefully open the hood, and adjust remaining burners to desired temperature.
DO NOT LEAVE THE GRILL UNATTENDED DURING THE PREHEAT CYCLE OR AT ANY TIME WHILE THE GRILL IS IN USE. DO NOT ALLOW GRILL TO PREHEAT FOR PROLONGED PERIODS OF TIME. OVERHEATING THE GRILL CAN CAUSE DAMAGE TO THE GRILL AND PERSONAL PROPERTY.

LIGHTING THE PROSEAR

1. Open hood completely. Do not attempt to light grill with the hood closed.
2. Check to ensure that all burner control knobs are set to OFF.
3. Turn on main gas supply. Purge if needed.
4. Push in and turn burner control knob to LITE. Hold knob in for 5 seconds.
5. If burner does not light, turn knob to OFF, wait 5 minutes to allow gas to dissipate, and repeat step 4 above. The ProSear burner is ready to use when it glows red, usually 2- 3 minutes after lighting.

PROSEAR IR SIDE BURNER ONLY
For installation and hook up.
Allow unit to cool completely before grasping handle to lower lid. Handle may be hot.
In windy conditions, remove the lid from the unit by releasing latch at rear and sliding out of remaining hinge pin.
Keep lid closed when not in use.

BURNER CLEANING
After each use, it is important to operate the ProSear burners on "HI" with the hood open to burn away any food particles or drippings. Operate the burners on "HI" for 5 minutes.
Some ash may accumulate on the burner surface over time. Occasionally, you should brush, blow or vacuum this debris from the surface of the burner. Only perform this operation when the burners are completely cool.
Every 3 to 6 months, inspect the burner venturi (inlet) to ensure there are no obstructions. If any obstructions can be seen, then follow the burner cleaning procedure.

The rotisserie system consists of three main parts - the motor, the skewer which holds the food, and the infrared rotis burner. The rotisserie evenly cooks large cuts of meat by turning them continuously in front of a high-intensity burner. The rotis is capable of turning up to a 25 lb. cut of meat.

THE MOTOR
The rotisserie motor runs on 12 volt DC power that is supplied by the grill. To power the motor, plug the "L" shaped jack of the power cord into the motor, and plug the other end into the jack provided on the left side of the grill (see figure 16-1). This hook-up allows for simple installation and removal of the motor for storage when not in use.
Figure 16-1 - Rotis motor power jack located on grill

NOTE: The grill must be connected to 115 volt AC power for the rotis motor to function. Install the motor onto the grill by sliding it onto the bracket located on the left side of the grill.

THE SKEWER
To load the skewer, slide one of the meat holders onto the skewer. Push the skewer through the center of the food, then slide the second meat holder onto the skewer. Center the food to be cooked on the skewer then push the meat holders firmly together. Tighten the thumb screws (use pliers if necessary). It may also be necessary to wrap the food with butchers string (never use nylon or plastic string) to secure any loose portions.
Remove the warming rack and, if needed, remove the grill racks and briquette trays to gain better clearance. It is normal for the skewer to flex when cooking large foods. Place a basting pan beneath the food for basting and to ease cleaning.

Never operate a grill burner with a basting pan in place.
The skewer for the rotis is assembled into the motor assembly by placing the pointed end into the motor, and resting the short, round end (threaded end on 27" models) onto the support at the opposite side of the grill. With the skewer pushed into the motor, it should rest on the bracket.
The Lynx rotisserie features dual positions to accommodate larger cuts of meat or to allow slower cooking (see figure 16-2). Any food to be cooked should be a minimum of 2" from the surface of the infrared burner.
Figure 16 - Dual position rotisserie system.

Figure 17-1 - Proper rotis thermocouple position.

Once lit, the rotis burner should reach cooking temperatures in about 1 minute. The glow will even out in about 5 minutes.
If the burner will only stay lit with the control knob depressed, the thermocouple position need to be adjusted (see figure 17-1) to ensure proper function.
To adjust, ensure that only the last 1/4 to 1/2" of thermocouple extends over ceramic and that it is located close to the surface.
NEVER ATTEMPT TO ADJUST WHEN THE BURNER IS HOT.

MATCH LIGHTING
If the ignition system fails to light the burner, it can be match lit according to the procedure.
Always use basting pan under the rotisserie to keep drippings off the burners and briquettes. Never operate main grill burners with basting pan in place. Allow to cool completely before removing from grill.

By adding wood smoke to the grilling process, meats and vegetables will have a more traditional BBQ flavor. In order to use the smoker box, remove the first set of grill racks and set the smoker box in the opening so that the front and rear tabs rest on the grill frame, and replace grill rack.

Never use smoker box over a ProSear burner.

Wood Chips
There are many wood chips available and selection is based on personal taste. The most common chips used are mesquite or hickory. Always soak the chips in water prior to putting them into the box. Use the High position to start the chips smoking, then reduce the heat to a lower level to prevent them from drying out and flaming. If the wood chips do flame up, add a small amount of water through the recessed hole in the lid to extinguish the flame. Use caution when adding water to a hot box to avoid steam burns. This tray may also be filled with water to produce steam. Whether smoking or steaming, the grill should remain closed as much as possible to maximize the effect. During extended roasting periods, it is normal to add fresh wood chips and water to the box several times. Limit the amount of times the hood is opened, as each opening can add as much as 15 minutes to the cooking time.

Handle the smoker box with care. The cover becomes extremely hot when in use. Use sturdy, properly insulated gloves or dry pot holders. It is recommended that a high quality meat thermometer be used when smoking, as cooking times can vary greatly by cut of meat or environmental factors.

GRILL RACKS
The easiest way to clean the grill racks is to do so immediately after cooking and turning off the burners. Wearing a long BBQ mitt to protect your hand from steam, dip a brass bristle brush in hot water and scrub the grill rack. Dip the brush frequently as the steam aids the cleaning process. If grill is allowed to cool before cleaning, cleaning will be more difficult.
NEVER USE WATER TO CLEAN THE GRILL RACK ABOVE A PROSEAR BURNER. LIQUID FALLING ONTO AN UNLIT PROSEAR BURNER CAN CAUSE PERMANENT DAMAGE. THE GRILL RACK ABOVE THE PROSEAR WILL NORMALLY BURN CLEAN DURING THE 5 MINUTE CLEANING BURN AFTER USE. IF GRILL RACK REQUIRES FURTHER CLEANING, ALLOW TO COOL AND REMOVE FROM GRILL.

DRIP TRAY
The drip tray should be cleaned after every use of the grill.
DO NOT ALLOW EXCESS GREASE OR LIQUIDS TO ACCUMULATE IN THE DRIP TRAY AS THIS MAY CREATE A FIRE HAZARD.
Allow the grill to cool completely, then remove the drip tray by pulling it out from the grill until it stops, then lifting the front edge until the drip tray comes free. Clean with hot soapy water or commercial cleaning product, rinse, dry and reinstall in grill.
NEVER USE GRILL WITHOUT DRIP TRAY PROPERLY INSTALLED.

To Remove Brass Burners:
Remove the grill racks and briquette trays. Grasp the burner, pull it up and slightly to the rear of the unit so the burner head comes off the brass orifice at the front. Angle the burner sideways, and remove. Be careful not to upset the air shutter position.

Brass Burner Cleaning:
To maximize grill performance, clean the exterior of the burner with a wire brush. Clear stubborn scale with a metal scraper. Clear any clogged ports with a straightened paper clip. Never use a wooden toothpick as it may break off and clog the port. Shake out any debris through the air shutter. Use a flashlight to inspect the burner inlet to ensure it is not blocked. If obstructions can be seen, use a metal wire coat hanger that has been straightened out to clean.

Brass Burner Air Adjustment
Each grill burner is tested and adjusted at the factory prior to shipment; however, variations in the local gas supply or a conversion from one gas to another may make it necessary to adjust the burners. The flames of the Grill burners should be visually checked and compared to fig. 19-1. Flames should be blue and stable with no yellow tips, excessive noise or lifting. If any of these conditions exist, check if the air shutter or burner ports are blocked by dirt, debris, or spider webs. If needed, proceed with air shutter adjustment.
Figure 19-1 - Showing proper flame characteristics.

The amount of air which enters a burner is governed by a sheet metal disk at the inlet called an air shutter. It is locked in place by a set screw which must be loosened prior to lighting the burner for adjustment (see fig. 19-2). To Adjust:
Figure 19- 2- Air shutter set screw location on burner

1. Be extremely careful as the burner may be very hot.
2. If the flame is yellow, indicating insufficient air, turn the air shutter counterclockwise to allow more air to the burner.
3. If the flame is noisy and tends to lift away from the burner, indicating too much air, turn the air shutter clockwise.
4. Once adjusted, turn the burner off and allow to cool. Remove burner, tighten set screw and reinstall the briquette trays and grill racks.

PROSEAR BURNER
For day-to-day cleaning, see instructions. If burner inlet is obstructed, use a metal wire coat hanger that has been straightened out to clean.

IT IS CRITICAL TO CEN- TER EVERY BURNER ON ITS ORIFICE AND FOR THE BURNERS TO REST LEVEL AND NOT ROCK. IF THE BURNERS ARE NOT CENTERED CORRECTLY, A VERY DANGEROUS CONDITION ExISTS THAT CAN CAUSE PERSONAL INJURY AND DAMAGE TO THE UNIT.

Troubleshooting

If the Grill does not function properly, use this checklist before contacting Lynx for service.

GRILL WON'T LIGHT

Check to ensure that all burner control knobs are set to OFF. Push control knob in and ensure that the ignition is glowing. If ignition is not glowing, proceed with troubleshooting or match-light the burner. If the igniters are working correctly, next determine if gas is reaching the burners. Ensure the gas supply is turned on, and that there are no leaks, according to the procedure. Attempt to match-light a burner according to the procedure. If the burner will light with a match, then the igniter may not be functioning correctly, or may not be adjusted correctly. See above or call for service. If the burner will not match light, and the gas supply has been confirmed, check the burner for blockages according to the procedure.

YELLOW FLAME/GAS SMELL

IF YOU SMELL GAS WHILE THE GRILL IS OPERATING, IMMEDIATELY TURN OFF ALL BURNERS. Perform a leak test, check for blockages and check the air shutter adjustment.
NOTE: If the grill is operating in a dusty area or if heavy grease is present, some orange tips on the burner flame are normal.

LOW/INSUFFICIENT HEAT

Ensure that adequate preheat time has elapsed. Brass burners should preheat for at least 15 minutes with the hood closed; ProSear burners should preheat for at least 3 minutes. If adequate preheat time was allowed, check the gas supply for a damaged and/or kinked supply line. Replace if necessary. On LP units, a mostly empty tank may not have sufficient pressure to run the grill at high heat. Replace with a full tank. Make sure that the regulator/hose assembly being used is the unit supplied with the grill. On natural gas units, ensure that the supply line is at least 3/4" inside diameter or 1" outside diameter. Check the Natural Gas supply pressure to ensure at least 7" W.C. and 4" W.C. pressure under full load (all burners on.) For LP, 11" W.C. supply (not to exceed 14") with 11" under full load. If gas supply is adequate, check burners for blockages and check flame characteristics according to the procedure and clean or adjust air shutter if needed. Check also that there is no pressure being applied to the regulator attached to the back of the grill. This regulator contains a flexible diaphragm and should not be allowed to touch the grill body or surroundings. Check to make sure that the burners and the drip tray are clean and free from obstruc- tions. Clean if necessary.
NOTE: No part of the grill should ever be lined with aluminum foil as it will interfere with airflow and can cause a low heat condition.

BURNER BLOWS OUT

First determine if the problem is being caused by location. If location is subject to high winds, reposition grill to provide some protection. Check the gas supply and flame characteristic according to the procedure under Low/Insufficient Heat. Check to ensure that the burners are correctly positioned in the grill according to the procedure. Correctly installed burners should be seated firmly with no side-to-side movement.

ROTISSERIE WON'T LIGHT

Follow the same procedure as described above for the grill burners to diagnose problems with the Rotisserie IR burner. The IR burner flame may be hard to see in bright sunny conditions.

LIGHTS WON'T OPERATE

Ensure that the grill has AC power by removing the D cell battery according to the instructions, and then pressing a burner control knob to test the spark igniter. If the igniters don't function, no AC power is connected. If the igniters do function, replace the bulb.

Light Bulb Replacement

TO CHANGE LIGHT BULBS
Remove the glass light cover by grasping the edge of the glass and gently prying it off. It may be necessary to remove one screw. Pull the old bulb straight out from socket - do not twist.
Replacement bulbs are halogen, 12 volt, T3 type with a G4 bipin base. The 27" and 30" grill uses one 10W bulb, all others use two 10W bulbs.
AVOID TOUCHING THE GLASS OF NEW BULBS.
Install new bulb by gently pressing it into the socket. Replace glass cover by gently snapping back into place.

Figure 21-1 - Remove glass cover to access work light bulb.

Replacing the Briquettes

TO REPLACE BRIQUETTES
The special Lynx ceramic briquettes are secured to the trays with stainless steel clips. To insert a briquette into the tray, it is necessary to remove the clip from one side of the empty slot. This is done by bending the retaining tabs for the clip located on the back side of the briquette tray as shown below.

The edges of the clips may be sharp. Pliers MUST be used to remove clips - never attempt to remove them by hand as injury may result.

Side Burner/LPSGE Gas Hookup

BUILT-IN INSTALLATION

1. Shut off gas supply at main valve.
2. Disconnect all plumbing (if already attached) from grill and gas supply valve.
3. Remove all fittings from grill manifold.
4. Install side burner into cutout in counter top.
5. Connect gas supply to grill and side burner as shown in the figure at right for your proper gas type.
6. Turn gas supply on and leak test all connections.

CART INSTALLATION

1. Shut off gas supply at main valve.
2. Disconnect all plumbing (if already attached) from grill and gas supply valve.
3. Remove all fittings from grill manifold.
4. Install side burner onto cart according to the directions supplied with the cart mounting kit.
5. Connect gas supply to grill and side burner as shown in the figure at right for your proper gas type.
6. Turn gas supply on and leak test all connections.

Lighting the Side Burner or LPSGE

Never attempt to light burner if odor of gas is present. Lid must be open/off when lighting. Keep face and body as far from unit as possible when lighting. Always wait at least 5 minutes before attempting to relight a hot burner.

Before proceeding, make sure you have completed a leak test. This check should be performed before each use of the side burner or grill extender. Follow these steps to light the burners:

1. Open or remove lid completely. Do not attempt to light burners with the lid closed.
2. Check to ensure that all burner control knobs are set to OFF. Push control knob in and ensure that the ignition is glowing. If ignition is not glowing, proceed with troubleshooting or matchlight the burner.
3. Turn on main gas supply. Purge if needed.
4. Push in and turn burner control knob to LITE. Hold knob in for 5 seconds.
5. If burner does not light, turn knob to OFF, wait 5 minutes to allow gas to dissipate, and repeat step 4 above.

PREHEATING THE LPSGE
Before cooking, always preheat the ProSear burner for best results. To preheat, light the burner, set to HIGH and allow to preheat until the burner glows red, usually about 2-3 minutes.
DO NOT LEAVE THE UNIT UNATTENDED DURING THE PREHEAT CYCLE OR AT ANY TIME WHILE IN USE. DO NOT ALLOW UNIT TO PREHEAT FOR PROLONGED PERIODS OF TIME. OVER- HEATING THE UNIT CAN CAUSE DAMAGE TO THE UNIT AND TO PERSONAL PROPERTY.

MATCH LIGHTING
If burners will not light after several attempts, the burners can be match lit. If you've just attempted to light the burner with the igniter, allow 5 minutes for any accumulated gas to dissipate.
Make sure all knobs are in the OFF position. Keep your face as far away from the unit as possible. With the lid removed, pass the alternate lighting rod with a lit paper match installed to the ports of the burner. Push and turn the corresponding control knob of the burner to LITE. If the burner does not light in 4 seconds, turn the knob off and wait 5 minutes before attempting again.

LOW HEAT ADJUSTMENT
NOTE: ADJUSTMENT IS FOR SIDE BURNERS ONLY. PROSEAR BURNERS ARE PRESET AT THE FACTORY AND SHOULD NOT BE AD- JUSTED.
The valves on the side burner feature an adjustable low setting. Due to fluctuations in gas pressure, heating value or gas conversion, you may feel it necessary to adjust gas flow in the low position.

1. Light the burner.
2. Turn the control knob to the lowest setting (all the way counter-clockwise).
3. Remove the knob.
4. While holding the valve shaft with pliers, insert a thin flat tipped screwdriver into the shaft and while viewing the burner, adjust to a minimum stable flame (see figure 23-1).
   Figure 23-1 - Adjusting side burner low heat setting.
   

How to Obtain Service

Before you call for service:

1. Is there Gas Supplied to the Grill?
2. Is there a power outage in the area (lights will not work)?
3. Have you recently refilled the LP Tank?

Before calling for service, please make sure you have the following information:

1. Model number
2. Date of purchase
3. Proof of purchase by the original owner
4. Serial number.
   The serial number can be located on the rating plate, which is located either under the drip tray, on the heat shield behind the front panel, or on the inside left cabinet wall (for most freestanding grills). For warranty service, contact the LYNX Customer Service Department for an authorized service agent near you. Our number is (888) Buy-Lynx (888-289-5969). Provide the Model Number, Serial Number, date of installation, and a brief description of the problem. Your satisfaction is of the utmost importance to us. If a problem cannot be resolved to your satisfaction, please write, fax or email us:

Wiring Diagrams

Gas Plumbing Requirements

• A pressure regulator must be installed on all gas equipment. All local codes require that a pressure regulator be installed. Removing or failing to install the pressure regulator can result in fire and serious bodily harm.
• An installer supplied gas shut-off valve must be installed in an easily accessible location for all hard-plumbed natural gas and liquid propane applications.
• In order for a Lynx Grill to perform properly you must have adequate gas plumbing. Please see the guidelines below to help ensure that you have the appropriate gas plumbing with respect to gas pipe diameter, length of pipe run and the grills BTU requirements.

Internal Pipe

Lynx Grill BTU Requirements

Water Column Requirements
Natural Gas Supply pressure = 7" water column (17.8 cm) min. and pressure under full load = 4" water column (10.2 cm) minimum.
Liquid Propane Supply Pressure = 11-14" water column (27.9 – 35.5 cm), not to exceed 14" water column and pressure = 11" water column (27.0 cm) minimum.
Note: All BTU and water column requirements are approximations.

Parts Diagram

FOR OUTDOOR USE ONLY
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THIS MANUAL THOROUGHLY BEFORE INSTALLATION, USE OR SERVICING OF THIS EQUIPMENT

CALIFORNIA PROPOSITION 65

The burning of gas cooking fuel generates some by-products, which are on the list of substances, which are known by the State of California to cause cancer or reproductive harm. California law requires businesses to warn customers of potential exposure to such substances. To minimize exposure to the substances, always operate this unit according to the use and care instructions found in this manual. Be certain to provide adequate ventilation when cooking. California Proposition 65 lists "Silica, crystalline" which is used in one of the components of the IR burner, as an agent known to the state of California to cause cancer.

NOTE TO INSTALLER
This manual must remain with grill. Check your local building codes for proper method of installation. In the absence of local codes, this unit should be installed in accordance with National Fuel Gas Code No. ANSI Z21.58D-2002 USA or CAN/CGA-B149.1/.2 Natural Gas/Propane Code.(Canada) latest edition or the National Electrical Code ANSI/NFPA No. 70 or the Canadian Electrical Code CGA 1.6b2005 or latest edition.

Read this manual carefully and completely before using your grill to reduce the risk of fire, burn hazard or other injury, and to ensure proper installation and servicing.

FOR YOUR SAFETY
If you smell gas:

1. Shut off gas to the appliance.
2. Extinguish any open flames.
3. Open lid.
4. If odor continues, keep away from the appliance and immediately call your gas supplier or fire department.

FOR OUTDOOR USE ONLY: If stored indoors, detach and leave L.P. cylinder outdoors.

BEFORE LIGHTING

1. Read instructions before lighting.
2. Open lid during lighting.
3. If ignition does not occur in 5 seconds, turn the burner control(s) off, wait 5 minutes, and repeat the lighting procedure.

IF SHIPMENT ARRIVES DAMAGED:

1. VISIBLE LOSS OR DAMAGE: Be certain this is noted on freight bill or express receipt and signed by person making delivery.
2. FILE CLAIM FOR DAMAGES IMMEDIATELY, regardless of extent of damage.
3. CONCEALED LOSS OR DAMAGE: If damage is unnoticed until merchandise is unpacked, notify transportation company or carrier immediately and file "concealed damage" claim with them. This should be done within (15) days of date delivery is made to you. Be sure to retain container for inspection. We cannot assume responsibility for damage or loss incurred in transit.