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Exmark METRO 408 Series Setup Instructions
Exmark METRO 408 Series Setup Instructions

Exmark METRO 408 Series Setup Instructions

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Loose Parts
Use the chart below to verify that all parts have been shipped. Part numbers not shown are available on the dealer
extranet.
Dealer Pack
Part No.
323-4
3290-357
107-4543
322-10
3256-3
104-8300
323-6
3296-39
1-806003
1-808286
1-806003
322-9
3296-29
1-303287
103-2106
1-603511
Literature Pack
Manual, Operator's
Manual, Engine Owner's (Non-Exmark Engines)
Uncrating the Unit
1.
Leaving the unit on the pallet, place the upper handle
assembly, the fuel tank, and the shifter lever at the
rear of the machine. Place the casters at the front
of the unit.
2.
Place a length of 4 inch x 4 inch (10 cm x 10 cm)
block between the front of the mower deck and the
pallet.
© 2020—Exmark Mfg. Co., Inc.
415 Industrial Row
Beatrice, NE 68310
Description
Screw, HH 3/8-16 x 3/4 inch
Nut, Whizlock 3/8-16 inch
Clamp, Tank
Screw, HH 5/16-18 x 2
Washer, 5/16 Std
Nut, Nyloc 5/16-18 Flg
Screw, HH 3/8-16 x 1 inch
Nut, Nyloc 3/8-16 inch
Hairpin, Cotter
Pin, Clevis (Pistol Grip Only)
Hairpin, Cotter (Pistol Grip Only)
Screw, HH 5/16-18 x 1 3/4 inch (ECS
Only)
Nut, Nyloc 5/16-18 inch (ECS Only)
Tie, Cable
Key, Exmark Logo
Key, Standard
Qty.
8
Installing the front caster wheels.
8
2
2
Installing the fuel tank.
2
2
4
Installing the handle assembly.
4
2
Install the PTO engagement linkage.
2
2
Installing and adjusting the wheel
drive linkages.
2
2
2
Connecting the wire harness.
Fill out the online warranty registration
1
form and place keys into literature
1
pack.
3.
Remove the bolt bag from under the mower deck
belt shield.
4.
Refer to the parts manual to help you identify and
locate the parts and their proper position.
Installing the Front Caster Wheels
Install the casters to the front of the deck using eight
3/8-16 x 3/4 inch bolts and eight 3/8 inch whizlock
nuts. Tighten the lower four bolts first, then the top four.
All Rights Reserved *4505-178* A
Part No. 4505-178 Rev. A
Printed in the USA
METRO
Setup Instructions
For Serial Nos. 408,644,346 & Higher
Use
®

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Summary of Contents for Exmark METRO 408 Series

  • Page 1 1-603511 Key, Standard pack. Literature Pack Manual, Operator's Manual, Engine Owner’s (Non-Exmark Engines) Uncrating the Unit Remove the bolt bag from under the mower deck belt shield. Leaving the unit on the pallet, place the upper handle assembly, the fuel tank, and the shifter lever at the Refer to the parts manual to help you identify and rear of the machine.
  • Page 2: Installing The Fuel Tank

    Installing the Fuel Tank Install the fuel tank on top of the fuel tank support. Secure each side of the tank with a clamp, 5/16-18 x 2 inch screw, washer, and 5/16 inch nyloc nut. Attach the fuel supply hose to the top tank fitting and secure with the clamp provided.
  • Page 3 Attach the inner wire of the throttle cable to the top hole in the throttle control lever as shown in Figure 4. Loosen the clamp, install the throttle cable on the bottom side of the clamp, and pull on the cable to move the throttle linkage to the full throttle position.
  • Page 4 g006810 Figure 7 1. Shifter lever 3. Adjustment slots 2. Equal distance g006802 Figure 9 1. 3/16 inch to 1/4 inch (4.7mm to 6.4mm) Installing and Adjusting the Wheel 2. Neutral lock/park brake latch 3. Drive linkage Drive Linkages Note: The neutral lock/park brake latch clearance For Pistol Grip Handles: should be checked where there is a slight upward Screw the threaded end of the drive linkages into the...
  • Page 5: Adjusting The Brakes

    Locate two 5/16-18 x 1 3/4 inch hex capscrews and two 5/16-18 inch nyloc nuts in the bolt bag. Thread the drive lever linkage into the swivel located on the wheel drive idler arm. Thread the drive lever linkage in until the flat edge of the drive lever aligns with the bottom of the roller notch in the neutral lock/park brake latch when the 5/16-18 x 1 3/4 inch hex capscrew is inserted through the hole in the...
  • Page 6: Checking Tire Pressure

    Checking Tire Pressure Check the tire pressure in the drive tires. Proper inflation for drive tires is 12-16 psi (83-110 kPa). Adjust the tire pressure within 12-16 psi (83-110 kPa) range to make the tire circumferences match as closely as possible. Greasing the Unit Note: The unit is not greased at the factory.
  • Page 7: Servicing The Engine

    48 inch Deck Shown for Reference Only Servicing the Engine The engine is shipped with oil; check oil level and if necessary fill to the appropriate level. Exmark 4-Cycle Premium Engine Oil is recommended; refer to the Engine Owner's manual for an appropriate API rating and viscosity.

This manual is also suitable for:

Metro 644 seriesMetro 346 series