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Summary of Contents for Columbus McKinnon DORNER 1100 Series
- Page 1 Stainless Steel Ready-To-Run Mini Belt Conveyors Installation, Maintenance and Parts Manual For other service manuals visit our website at: www.dornerconveyors.com/manuals-literature Record Conveyor Serial Number Here 851-994 Rev. A...
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Page 2: Table Of Contents
Table of Contents Introduction ................. 3 Warnings – General Safety..........4 Product Description ............. 5 Specifications ..............6 Conveyor Supports: ............6 Fastener Torque Specifications........6 Installation ................7 Required Tools..............7 Recommended Installation Sequence ......7 Belt Returns ..............7 Stand Installation ............. -
Page 3: Introduction
Introduction The Dorner Limited Warranty applies. CAUTION Dorner reserves the right to make changes at any time without notice or obligation. Some illustrations may show guards removed. DO NOT operate equipment without Dorner has convenient, pre-configured kits of Critical guards. Service Parts for all conveyor products. -
Page 4: Warnings - General Safety
Warnings – General Safety WARNING DANGER The safety alert symbol, black triangle with white exclamation, is used to alert you to potential personal injury hazards. EXPLOSION HAZARD! DANGER • DO NOT OPERATE CONVEYORS IN AN EXPLOSIVE ENVIRONMENT. The electric gearmotor generates heat and could ignite combustible vapors. -
Page 5: Product Description
Product Description Refer to (Figure 1) for typical conveyor components. Conveyor Gearmotor Support Stands End Drive Idler End Figure 1 Figure 1 Stainless Steel Ready-To-Run Mini Belt Conveyors 851-994 Rev. A Dorner Mfg. Corp. -
Page 6: Specifications
Specifications Conveyor Supports: Figure 2 Maximum Distances: 1 = Support Stand on Drive End = 188 mm (7.4") 2 = Support Stand on Idler End = 156 mm (6.1") 3 = Between Support Stands = 1400 mm (55.1")** ** For conveyors longer than 2998 mm (118"), install support at frame joint. -
Page 7: Installation
Installation Belt Returns NOTE Typical return components (Figure 4). Dorner recommends cleaning all the “food zones” prior to placing conveyor into service. Clip Bracket Insure adequate access is provided for Shaft Bracket cleaning and servicing equipment so that the Carriage Bolt required level of hygiene can be maintained. - Page 8 Installation Install shaft bracket (Figure 6, item 1) onto carriage NOTE bolt. Figure 6 Note orientation of components and notch (Figure 9, item 1) on shaft before installing assembly. Notch will be facing down to attach into retainer plate on conveyor. Figure 9 Figure 9 Figure 6...
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Page 9: Stand Installation
Installation Stand Installation Make certain notch (Figure 11, item 1) in shaft is inserted into shaft bracket (Figure 11, item 2), and lower clip bracket (Figure 11, item 3) over shaft and DANGER shaft bracket. Repeat on opposite side of conveyor. Figure 11 Supports marked with this symbol must be anchored to the floor. -
Page 10: Set Stand Height
Installation Idler End: Attach the bracket (Figure 14, item 1) to the Fixed Height Stands: Adjust the bracket angle on the conveyor with two screws (Figure 14, item 2) on each slotted brackets (Figure 17, item 1) to match the side. -
Page 11: Drive Package Installation
Installation Drive Package Installation Figure 21 NOTE Gearmotor may be operated in positions 1 through 4 (Figure 19). Figure 19 Figure 21 WARNING PUNCTURE HAZARD! Handle drive shaft keyway with care. It may be sharp and could puncture the skin, causing Figure 19 serious injury. -
Page 12: Variable Speed Controller Installation
Installation Insert spider (Figure 24, item 1) into 3 jaw coupling. Secure gearmotor (Figure 27, item 1) with four screws (Figure 27, item 2). Figure 24 Figure 27 Figure 24 Attach angle guard (Figure 25, item 1) to mounting bracket (Figure 25, item 2) with screw (Figure 25, item 3). -
Page 13: Wiring
Installation Wiring Attach controller mount plate (Figure 29, item 1) to mounting plates (Figure 29, item 2) with screws (Figure 29, item 3). DANGER Figure 29 Hazardous voltage will cause severe injury or death. LOCK OUT POWER BEFORE wiring. WARNING Figure 29 Install assembly to conveyor at stand location by LOCK OUT POWER before removing guards... -
Page 14: Preventive Maintenance And Adjustment
Preventive Maintenance and Adjustment Required Tools Return Rollers No lubrication is required. Replace rollers if worn. • 2.5 mm wrench • 7 mm wrench Maintaining the Conveyor Belt • 8 mm wrench • 10 mm wrench Troubleshooting • 13 mm wrench Inspect conveyor belt for: •... -
Page 15: Conveyor Belt Replacement
Preventive Maintenance and Adjustment Conveyor Belt Replacement Place temporary support stands (Figure 32, item 1) at both ends of the conveyor. Place an additional support stand under the drive motor, if equipped. See WARNING WARNING. Figure 32 SEVERE HAZARD! LOCK OUT POWER before removing guards or performing maintenance. - Page 16 Preventive Maintenance and Adjustment Rotate screw (Figure 35, item 1) counterclockwise to Remove screw (Figure 37, item 1), and screw and nut retract drive spindle assembly (Figure 35, item 2). (Figure 37, item 2) from conveyor bracket. Repeat on opposite side to approximately the same Figure 37 distance.
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Page 17: Conveyor Belt Tensioning
Preventive Maintenance and Adjustment 12. Remove the belt (Figure 39, item 1) from the conveyor On tension end of the conveyor, loosen two screws (Figure 39, item 2). (Figure 40, item 1) on each side of conveyor. Figure 39 Figure 40 Figure 40 Figure 39 Extend idler spindle assembly (Figure 40, item 2) by... -
Page 18: Conveyor Belt Tracking
Preventive Maintenance and Adjustment Conveyor Belt Tracking Pulley Replacement WARNING WARNING SEVERE HAZARD! SEVERE HAZARD! LOCK OUT POWER before removing guards LOCK OUT POWER before removing guards or performing maintenance. Exposed moving or performing maintenance. Exposed moving parts can cause serious injury. parts can cause serious injury. -
Page 19: B - Idler Pulley
Preventive Maintenance and Adjustment Remove head plate (Figure 43, item 1) and drive pulley Figure 46 (Figure 43, item 2). Figure 43 Figure 43 Figure 46 Figure 44 Rotate idler tail up (Figure 47). Figure 47 Figure 44 Install in reverse order of removal. B −... -
Page 20: Bearing Replacement For Drive Or Idler Pulley
Preventive Maintenance and Adjustment Remove locknut (Figure 48, item 1). Figure 50 Figure 48 Figure 50 Install in reverse order of removal. Bearing Replacement for Drive or Idler Pulley WARNING Figure 48 Remove head plate (Figure 49, item 1) off of idler end stud (Figure 49, item 2), and remove from idler pulley (Figure 49, item 3) and cross support post (Figure 49, item 4). -
Page 21: Bearing Removal
Preventive Maintenance and Adjustment Bearing Removal Slide sleeve (Figure 54, item 1) of tool (part # 456085) over bearing. IMPORTANT Figure 54 Once removed, do not re-use bearings. Place bearing removal tool (Figure 51, item 1) (part # 456063) below bearing (Figure 51, item 2) with lip (Figure 51, item 3) located in gap (Figure 51, item 4) between bearing and spindle hub (Figure 51, item 5) as shown. -
Page 22: Belt Return Maintenance
Preventive Maintenance and Adjustment Belt Return Maintenance Disassemble spacer tubes (Figure 59, item 1), rollers (Figure 59, item 2), and end spacer tubes (Figure 59, item 3) from shaft (Figure 59, item 4). WARNING Figure 59 SEVERE HAZARD! LOCK OUT POWER before removing guards or performing maintenance. - Page 23 Preventive Maintenance and Adjustment Raise clip bracket (Figure 61, item 1) from shaft Make certain notch (Figure 62, item 1) in shaft is bracket (Figure 61, item 2) on conveyor. inserted into shaft bracket (Figure 62, item 2), and lower clip bracket (Figure 62, item 3) over shaft and Figure 61 shaft bracket.
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Page 24: Service Parts
Service Parts NOTE For replacement parts other than those shown in this section, contact an authorized Dorner distributor or Dorner directly. Recommended Critical Service Parts and Kits are identified by the Key Service Parts symbol . Dorner recommends keeping these parts on hand. End Drive Tail 9 End Drive Tail Kit 10 Bearing Kit... -
Page 25: Idler Tail
Service Parts Idler Tail 14 Idler Tail Kit 15 Bearing Kit Item Part Number Description Item Part Number Description 960625MSS Hex Head Cap Screw, 530971 Locknut Plate M6-1.00 x 25 mm 530973 Tip Up Plate, Right Hand 990612MSS Lock Nut, M6-1.00 530974 Tip Up Plate, Left Hand 531157-0305-M... -
Page 26: Frame
Service Parts Frame Item Part Number Description 530978-0305-14130-M Frame Assembly for 5' long conveyor 530978-0305-23280-M Frame Assembly for 8' long conveyor Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com Stainless Steel Ready-To-Run Mini Belt Conveyors Dorner Mfg. -
Page 27: Return Rollers
Service Parts Return Rollers Item Part Number Description 531065 Shaft Bracket 531066 Clip Bracket 531069-0009 End Spacer Tube 531069-LLLLL-M Spacer Tube 531070-0305-M Shaft 807-4103 Carriage Bolt, M6 x 16 mm 990601MSS Nut, M6 FAFR-35 Roller LLLLL = Part length in mm. Example: Part length = 650 mm LLLLL = 00650 Service parts can be obtained through your distributor or directly from Dorner Mfg. -
Page 28: Side Mount Package
Service Parts Side Mount Package Item Part Number Description 531121-M Side Mounting Bracket 531123 Motor Shaft 205561-00250 807-1143 3 Jaw Spider 807-5191 3 Jaw Coupling, 1.75 dia. x 12 mm 807-5190 3 Jaw Coupling, 1.75 dia. x .75" 807-2710 Retaining Ring 205561-00125 531164 Angle Guard... -
Page 29: Fixed Height Stands
Service Parts Fixed Height Stands Item Part Number Description Item Part Number Description 960612MSS Hex Head Cap Screw, M6-1.00 x 531082-0305-07220-M Stand Frame for Idler End 12 mm (conveyor tail mount) 531085-0305-07220-M Stand Frame for Drive End 990601MSS Nut (conveyor frame mount) 531089 Bracket, Left Hand 990813MSS... -
Page 30: Variable Speed Controller
Service Parts Variable Speed Controller Item Part Number Description 805-2485 VFD Controller, 0.5 Hp, 115 Volts Single Phase Input, 60Hz, 230 Volts,Three Phase Output 506344 Mounting Plate 960408MSS Hex Head Cap Screw, M4-0.70 x 8 mm 911-604 Washer, M4 520396 Controller Mount Plate 500693 Standoff... -
Page 31: Gearmotor
Service Parts Gearmotor Item Part Number Description 826-1664 Motor, 0.24 kW (0.33 Hp), 230/460 Volts, 344 RPM, 60 Hz, 3 Phase Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com Conveyor Belt Part Number Description 75212577... -
Page 32: Return Policy
Return Policy Returns must have prior written factory authorization or they will not be accepted. Items that are returned to Dorner without authorization will not be credited nor returned to the original sender. When calling for authorization, please have the following information ready for the Dorner factory representative or your local distributor: Name and address of customer.
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