1. Manuals
  2. Brands
  3. Columbus McKinnon Manuals
  4. Industrial Equipment
  5. DORNER DualMove
  6. Installation, maintenance & parts manual

Columbus McKinnon DORNER DualMove Installation, Maintenance & Parts Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
DualMove Conveyor
Installation, Maintenance & Parts Manual
For other service manuals visit our website at:
www.dornerconveyors.com/manuals-literature
Record Conveyor Serial Number Here
851-990 Rev. A

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the DORNER DualMove and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Columbus McKinnon DORNER DualMove

Summary of Contents for Columbus McKinnon DORNER DualMove

  • Page 1 DualMove Conveyor Installation, Maintenance & Parts Manual For other service manuals visit our website at: www.dornerconveyors.com/manuals-literature Record Conveyor Serial Number Here 851-990 Rev. A...

  • Page 2: Table Of Contents

    Table of Contents Introduction ................. 3 Mid Drive Fixed Tail Assembly........26 Warnings − General Safety ..........4 Mid Drive Belt Tensioner..........27 Product Description ............. 5 Wear Strip Replacement..........28 Specifications ..............5 Service Parts............... 30 Models: ................5 Dual Move Conveyor .............

  • Page 3: Introduction

    Introduction Dorner has convenient, pre−configured kits of Key Service IMPORTANT Parts for all conveyor products. These time saving kits are easy to order, designed for fast installation, and guarantee Some illustrations may show guards you will have what you need when you need it. Key Parts removed.

  • Page 4: Warnings − General Safety

    Warnings − General Safety A WARNING A WARNING The safety alert symbol, black triangle with white exclamation, is used to alert you to potential personal injury hazards. Dorner cannot control the physical A DANGER installation and application of conveyors. Taking protective measures is the responsibility of the user.

  • Page 5: Product Description

    Product Description Refer to (Figure 1) for typical components. Figure 1 Conveyor Gearmotor Support Stand Optional Accessories Figure 1 Specifications Models: Conveyor Supports: Dual Move Conveyor Maximum Distances: 1 = 457 mm (18") DS2Q LLLL PPPP 2 = 3658 mm (12 ft)* Center Drive Location * For conveyors longer than 3658 mm (12 ft), install support...

  • Page 6: Specifications

    Specifications Specifications Conveyor Width 140 - 800 in 005 increments Reference (WWW) Conveyor Width 140 mm (5.51") - 800 mm (31.50") in 5 mm (.02") increments Maximum Load 227 kg (500 lb.) Conveyor Startup 0.79 Nm (7 in-lb) Torque Belt Travel 200 mm ( ") per revolution of pulley 7.88...

  • Page 7: Version (60 Hz Gearmotors)

    Specifications Table 2: Belt Speed for Standard Load Fixed Speed Gearmotors U.S. Version (60 Hz Gearmotors) Belt Speed Part Number In-Lb Ft/min M/min 62M060ES4(vp)FN 25.5 62M040ES4(vp)FN 26.8 62M020ES4(vp)FN 16.0 17.1 62M010ES4(vp)FN 18.8 34.7 62M005ES4(vp)FN 69.4 (vp) = voltage and phase 11 = 115 V, 1 phase 23 = 208-230/460 V, 3 phase Table 3: Belt Speed for Standard Load VFD Gearmotors...

  • Page 8: Version (60 Hz Gearmotors)

    Specifications Table 4: Belt Speed for Heavy Load Fixed Speed Gearmotors U.S. Version (60 Hz Gearmotors) Belt Speed Part Number In-Lb Ft/min M/min 32M060ES4(vp)FN 25.5 32M040ES4(vp)FN 27.9 32M020ES4(vp)FN 27.9 17.1 32M010ES4(vp)FN 17.6 34.7 32M005ES4(vp)FN 69.4 (vp) = voltage and phase 11 = 115 V, 1 phase 23 = 208-230/460 V, 3 phase Table 5: Belt Speed for Heavy Load VFD Gearmotors...

  • Page 9: Installation

    Installation Align and insert frame connectors (Figure 4, item 1) NOTE into channels (Figure 4, item 2) in conveyor sections. Figure 4 Conveyor MUST be mounted straight, flat and level within confines of conveyor. Use a level for setup. Required Tools •...

  • Page 10: Install Belt Mid Drive

    Installation Install Belt Mid Drive Attach Conveyor to Stands Remove screw (Figure 7, item 1) and high side cover (Figure 7, item 2). NOTE Figure 7 Conveyor MUST be mounted straight, flat and level within confines of conveyor. Use a level for setup.

  • Page 11: Adjust Stand Height

    Installation Adjust Stand Height Loosen screws (Figure 11, item 1). Raise or lower stand (Figure 11, item 2) to desired height and tighten screws. Figure 11 Figure 11 Attach Motor Attach the motor (Figure 12, item 1) to the gear reducer (Figure 12, item 2) with screws (Figure 12, item 3).

  • Page 12: Preventive Maintenance And Adjustment

    Preventive Maintenance and Adjustment Required Tools Conveyor Belt Replacement • 4 mm Hex Wrench A WARNING • 5 mm Hex Wrench • 6 mm Hex Wrench • 8 mm Hex Wrench • 7/16" Wrench • 10 mm Wrench Exposed moving parts can cause severe injury.

  • Page 13: Mid Drive Belt Replacement

    Preventive Maintenance and Adjustment Mid Drive Belt Replacement Lift slide rail (Figure 14, item 1) off of high side cover (Figure 14, item 2) on drive end. Remove screws (Figure 14, item 3) and cover. NOTE Figure 14 Procedure shown is for the Mid Outside Drive, procedure for the Mid Inside Drive is similar.

  • Page 14: Pinned Belt Replacement

    Preventive Maintenance and Adjustment Remove screw (Figure 18, item 1) and high side cover Install new belt in reverse order of removal. Make sure (Figure 18, item 2) on both ends of conveyor. that the belt is seated in the conveyor channel (Figure 20, item 1).

  • Page 15: End Drive Belt Tensioning

    Preventive Maintenance and Adjustment End Drive Belt Tensioning Mid Drive Belt Tensioning A WARNING A WARNING Exposed moving parts can cause severe Exposed moving parts can cause severe injury. LOCK OUT POWER before removing injury. LOCK OUT POWER before removing guards or performing maintenance.

  • Page 16: Mid Drive Belt Tracking Adjustment

    Preventive Maintenance and Adjustment Mid Drive Belt Tracking Adjustment Motor Replacement Check position of belt (Figure 27, item 1) on drive gear A WARNING (Figure 27, item 2) through openings in cover. Figure 27 Exposed moving parts can cause severe injury.

  • Page 17: End Drive Gear Reducer Replacement

    Preventive Maintenance and Adjustment End Drive Gear Reducer Replacement For Heavy Loads: Remove screws (Figure 33, item 1) and adapter ring (Figure 33, item 2) from gear reducer. Figure 33 A WARNING Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance.

  • Page 18: Internal Mid Drive Gear Reducer Replacement

    Preventive Maintenance and Adjustment Internal Mid Drive Gear Reducer Remove drive package (Figure 35, item 1) from conveyor shaft (Figure 35, item 2). Replacement Figure 35 A WARNING Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance.
  • Page 19 Preventive Maintenance and Adjustment Remove screw (Figure 38, item 1) and low side plate Use a hex wrench (Figure 41, item 1) to keep pinion (Figure 38, item 2). from turning. Remove screw (Figure 41, item 2). Figure 38 Figure 41 Figure 41 Figure 38 Remove pinion (Figure 42, item 1) from conveyor.

  • Page 20: End Drive Motor Tail Assembly

    Preventive Maintenance and Adjustment End Drive Motor Tail Assembly Remove tail assembly (Figure 43, item 1) from conveyor. Figure 43 A WARNING Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. Loosen belt tension. See “End Drive Belt Tensioning” on page 15 Remove motor.
  • Page 21 Preventive Maintenance and Adjustment Remove end drive (Figure 48, item 1) from conveyor 12. Remove end drive (Figure 51, item 1), plate and (Figure 48, item 2). extrusion (Figure 51, item 2), and spacer (Figure 51, item 2) from drive shaft (Figure 51, item 2). Figure 48 Figure 51 Figure 51...

  • Page 22: Side Mid Drive Shaft Assembly

    Preventive Maintenance and Adjustment Side Mid Drive Shaft Assembly 15. Remove plate (Figure 53, item 1). Figure 53 A WARNING Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. Remove motor. See “Motor Replacement” on page 16 Remove gear reducer.
  • Page 23 Preventive Maintenance and Adjustment Remove screws (Figure 58, item 1). Repeat on the 10. Remove set screw (Figure 61, item 1) from the bearing opposite side. (Figure 61, item 2). Figure 58 Figure 61 Figure 61 Figure 58 11. Remove screws (Figure 62, item 1) and bearing retaining plate (Figure 62, item 2).

  • Page 24: Internal Mid Drive Shaft Assembly

    Preventive Maintenance and Adjustment Internal Mid Drive Shaft Assembly Remove screws (Figure 66, item 1). Repeat on the opposite side. Figure 66 A WARNING Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. Remove motor.
  • Page 25 Preventive Maintenance and Adjustment Loosen set screw (Figure 69, item 1) and remove drive 12. Remove bearing (Figure 72, item 1), bracket (Figure gear (Figure 69, item 2). Repeat on the opposite side. 72, item 2), and spacer (Figure 72, item 3) on both sides.

  • Page 26: Mid Drive Fixed Tail Assembly

    Preventive Maintenance and Adjustment 15. Remove drive shaft (Figure 75, item 1) from gear Remove screw (Figure 77, item 1) and high side cover reducer (Figure 75, item 2). (Figure 77, item 2). Figure 75 Figure 77 Figure 77 Figure 75 Remove belt (Figure 78, item 1) from tail assembly.

  • Page 27: Mid Drive Belt Tensioner

    Preventive Maintenance and Adjustment Remove plate (Figure 80, item 1). Remove plate (Figure 83, item 1). Figure 80 Figure 83 Figure 80 Figure 83 Remove spacer (Figure 81, item 1). 10. Remove spacer (Figure 84, item 1). Figure 81 Figure 84 Figure 81 Figure 84 Remove screw (Figure 82, item 1) and low side cover...

  • Page 28: Wear Strip Replacement

    Preventive Maintenance and Adjustment Remove screws (Figure 85, item 1) and cover (Figure Remove belt. See “Conveyor Belt Replacement” on 85, item 2). Repeat for cover on the opposite side. page 12. End Drive Conveyor Only: Remove tension tail Figure 85 assembly.
  • Page 29 Preventive Maintenance and Adjustment Secure wear strip to conveyor: Use a flat cutter (Figure 91, item 1) and cut the pin flush with the wear strip (Figure 91, item 2). End Drive Conveyors: Using a #18 Figure 91 (4.3 mm (0.1695 in)) drill bit, drill a new hole (Figure 89, item 1) through the wear strip and conveyor close to the drive tail.

  • Page 30: Service Parts

    Service Parts NOTE For replacement parts other than those shown in this section, contact an authorized Dorner Service Center or the factory. Key Service Parts and Kits are identified by the Performance Parts Kits logo . Dorner recommends keeping these parts on hand. Dual Move Conveyor DualMove Conveyor Dorner Mfg.
  • Page 31 Service Parts Item Part Number Description Item Part Number Description 802-470 Bearing, for Medium Load End Drive 208542-HS Outside Tail Plate, High Side Conveyor Only 208542-LS Outside Tail Plate, Low Side 802-110 Bearing, for Heavy Load End Drive 208543 Inner Tail Plate Conveyor Only 208569 Pinch Guard...

  • Page 32: Mid Drive Module

    Service Parts Mid Drive Module Item Part Number Description 208511 Mid Drive Mount 208518 Tensioner Plate 208526-LH Tensioner Assembly, Left Hand 208526-RH Tensioner Assembly, Right Hand 208528 Tensioner Rack Plate 208552 Pinion Gear 208554 Nutbar 208555 Frame Connector 208700 Mid Drive Frame 605279P Washer 920612M...

  • Page 33: End Drive Package

    Service Parts End Drive Package Item Part Number Description Item Part Number Description 920620M Socket Head Screw, 202270-00110-M Spacer for Medium Load Only M6-1.00 x 20 mm, 208590 Motor Mounting Plate for Heavy Load Only 301075-00430-M Guard (x2) 930660M Flat Head Screw, M6-1.00 x 60 mm 400026 Spacer Ring for Medium Load Only 950620M...

  • Page 34: Side Mount Mid Drive Package

    Service Parts Side Mount Mid Drive Package DualMove Conveyor Dorner Mfg. Corp. 851-990 Rev. A...
  • Page 35 Service Parts Item Part Number Description Item Part Number Description 400026 Spacer Ring 202270-00280-M Spacer for Medium Load Only 208512 Drive Mounting Plate 350115 Adapter Ring 208515-C Mid Drive Cover, Closed for Heavy Load Only 208515-M Mid Drive Cover, Motor Side 802-110 Bearing 208521-LLLLL-M...

  • Page 36: Internal Mount Mid Drive Package

    Service Parts Internal Mount Mid Drive Package DualMove Conveyor Dorner Mfg. Corp. 851-990 Rev. A...
  • Page 37 Service Parts Item Part Number Description 208736 Bearing Clamp Plate 208512 Drive Mounting Plate 208515-C Mid Drive Cover, Closed 208521-LLLLL-M Shaft for Medium Load Only 208522-LLLLL-M Shaft for Heavy Load Only 208535-LLLLL-M Square Key 208570-A Timing Pulley for Medium Load Only 208570-B Timing Pulley for Heavy Load Only...

  • Page 38: Connector Kit

    Service Parts Connector Kit Item Part Number Description 208555 Frame Connector 208756 Plate 920612M Socket Head Screw, M6-1.00 x 12 mm DualMove Conveyor Dorner Mfg. Corp. 851-990 Rev. A...

  • Page 39: Conveyor Tie Bracket

    Service Parts Conveyor Tie Bracket BOTTOM MOUNT SIDE MOUNT Item Part Number Description 208899 Connecting Bar 950816M Low Head Cap Screw, M8-1.25 x 16 mm FASN-M8 Square Nut DualMove Conveyor 851-990 Rev. A Dorner Mfg. Corp.

  • Page 40: Support Stand

    Service Parts Support Stand DualMove Conveyor Dorner Mfg. Corp. 851-990 Rev. A...
  • Page 41 Service Parts Item Part Number Description 710210-LLLLL Crossmember 710031-LLLLL Boot 710211-LLLLL 710004 Foot 710006 End Plate 911016M Button Head Screw, M10-1.50 x 16 mm 205188 Top Plate 708180P Trilobe Screw, M6-1.00 x 25 mm FASN-M8 Slide-In Nut, M8 920820M Socket Head Screw, M8-1.25 x 20 mm 960830MFT Hex Flange Cap Screw,...

  • Page 42: 90° Industrial Gearmotors

    Service Parts 90° Industrial Gearmotors U.S. Version Gearmotors Item Part No. Part Description 62MES411FN Motor, 0.25 Hp (0.19 Kw) 115/230 Volts, 60 Hz, 1-Phase 62MES423FN Motor, 0.25 Hp (0.19 Kw) 208-230/460 Volts, 60 Hz, 3-Phase 32MS423EI Motor, 0.25 Hp (0.19 Kw) 230/460 Volts DC, 60 Hz, 3-Phase Variable Frequency 62MEH411FN Motor, 0.5 hp (0.37 Kw) 115/230 Volts,...

  • Page 43: Conveyor Belt Part Number Configuration

    Service Parts Conveyor Belt Part Number Configuration Figure 94 DS2QMWWW - LLLL CMOGA B B DORN ER MFG. CORP . HARTLAND, WI US A 800-397-8664 Figure 94 Refer to Dorner serial number plate (Figure 94). From the model number, determine conveyor length ("LLLL"), drive type ("C"), and belt type ("BB").

  • Page 44: Return Policy

    Return Policy Returns must have prior written factory authorization or they will not be accepted. Items that are returned to Dorner without authorization will not be credited nor returned to the original sender. When calling for authorization, please have the following information ready for the Dorner factory representative or your local distributor: Name and address of customer.

Table of Contents