Table of Contents
Related Manuals for Columbus McKinnon DORNER 2200 Series
Summary of Contents for Columbus McKinnon DORNER 2200 Series
- Page 1 2200 Series Modular Belt Conveyors Installation, Maintenance & Parts Manual For other service manuals visit our website at: www.dornerconveyors.com/manuals-literature Original Instructions Record Conveyor Serial Number Here 851-873-EU Rev. B...
-
Page 2: Table Of Contents
Table of Contents Introduction ................. 3 #04 Profile - 76 mm Aluminum Side ......33 Warnings − General Safety ..........4 #05 Profile - 38 mm Aluminum Side ......34 Product Description ............. 5 #13, 33 & 43 Profile - Adjustable Guiding ....35 Specifications .............. -
Page 3: Introduction
Introduction Dorner’s Limited Warranty applies. IMPORTANT Dorner 2200 series conveyors are covered by Patent Numbers 5,174,435, 6,298,981, 6,422,382 and Some illustrations may show guards corresponding patents and patent applications in other removed. DO NOT operate equipment countries. without guards. Dorner reserves the right to make changes at any time without notice or obligation. -
Page 4: Warnings − General Safety
Warnings − General Safety A WARNING A WARNING The safety alert symbol, black triangle with white exclamation, is used to alert you to potential personal injury hazards. Top and Bottom Mount Gearmotors must be A DANGER mounted as shown below. Failure to do so creates pinch points which can cause severe injury. -
Page 5: Product Description
Product Description Refer to Figure 1 for typical conveyor components. Figure 1 Conveyor Guiding Mounting Brackets Support Stand Drive End Idler/Tension End Gearmotor Mounting Package Gearmotor Center Drive Box (Center Drive Units) End Drive Conveyor Figure 1 Figure 2 Center Drive Conveyor Figure 2 2200 Series Modular Belt Conveyors 851-873-EU Rev. -
Page 6: Specifications
Specifications Models: Flat Belt End Drive Conveyor Flat Belt Center Drive Conveyor 22MTE M WW LLLL B X 1 2 3 4 Tail 4 Auxiliary 22MTD M WW LLLL B X 1 2 3 4 Shaft Option Tail 4 Tail 3 Auxiliary Auxiliary Shaft Option Shaft Option... -
Page 7: Conveyor Supports
Specifications Conveyor Supports: Figure 3 Maximum Distances: 1 = 457 mm** 2 = 1829 mm*** 3 = 457 mm ** For Heavy Load Bottom Mount Package, mount support under gear head. *** For conveyors longer than 3048 mm, install support at joint. -
Page 8: Installation
Installation Required Tools A WARNING • Hex-key wrenches: 4 mm, 5 mm • Level • Torque wrench • 2.4 mm wide flat blade screwdriver Conveyors are not reversible. Reversing creates pinch points which can cause severe Recommended Installation injury. Sequence DO NOT REVERSE CONVEYORS. -
Page 9: Conveyors Longer Than 3658 Mm
Installation Conveyors Longer Than 3658 mm Mounting Brackets Locate brackets. Exploded view shown in Figure 7. Locate and arrange conveyor sections by section labels (Figure 5, item 1). Figure 7 Figure 5 Figure 5 Figure 7 Join conveyor sections and install connector brackets Remove screws (Figure 7, item 1 &... -
Page 10: Installing Plastic Belt
Installation Installing Plastic Belt Feed belt into bottom wear strips (Figure 12, item 1) and pull through to the far end. Locate the conveyor belt retaining rod (Figure Figure 12 9, item 1). Figure 9 Figure 9 Align the belt grooves (Figure 10, item 1) or (Figure 11, item 1) to the evenly spaced sprockets (Figure Figure 12 10, item 2) or (Figure 11, item 2) on the drive end of... -
Page 11: Guide Clips
Installation Guide Clips Tighten screws (Figure 17, item 1) making sure t-nut (Figure 17, item 2) rotates and engages inside of the t- Install guide clip assembly (Figure 14, item 1) into slot. conveyor t-slot (Figure 14, item 2) as shown. Figure 17 Figure 14 Figure 14... - Page 12 Installation Snap clip (Figure 20, item 1) onto guide rail (Figure Adjust rail height with lower screw (Figure 23, item 1). 20, item 2). Figure 23 Figure 20 Figure 23 Figure 20 Reassemble clip (Figure 21, item 1) and attach to shaft (Figure 21, item 2).
-
Page 13: Preventive Maintenance And Adjustment
Preventive Maintenance and Adjustment Required Tools Cleaning IMPORTANT Standard Tools Do not use belt cleaners that contain alcohol, • Hex-key wrenches: 2.5 mm, 4 mm, 5 mm acetone, Methyl Ethyl Ketone (MEK) or other • 2.4 mm wide flat blade screw driver harsh chemicals. -
Page 14: Belt Removal
Preventive Maintenance and Adjustment Belt Removal Remove rod (Figure 26, item 1) and separate belt. Figure 26 IMPORTANT You may need to slightly raise the underside of the conveyor belt to properly drive pin out of slots. NOTE For Micropitch Belts follow steps 1, 2, 3, 6 and 7. -
Page 15: Belt Installation
Preventive Maintenance and Adjustment Conveyor Belt Tension Pull back topside of belt to the drive end of the conveyor. See Figure 29. Figure 29 A WARNING Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. NOTE The Modular Belt Conveyor is designed to operate with minimal belt tension. -
Page 16: Removal Of Belt Links
Preventive Maintenance and Adjustment Insert punch (Figure 34, item 1) into non-retaining side A WARNING of belt, pushing rod out. Figure 34 Operating conveyor with belt sag beyond maximum shown in Figure 32 will create belt pinch points which can cause injury. REMOVE BELT LINKS IF MAXIMUM SAG IS REACHED Removal of Belt Links... -
Page 17: Metalworking Belts
Preventive Maintenance and Adjustment Splice the belt together by pushing the plastic rod Determine the number of links to be removed. Start with (Figure 36, item 1) through the side hole on the rod 1 link and remove more as needed. If additional retaining side of belt. -
Page 18: Pulley Removal
Preventive Maintenance and Adjustment Pulley Removal Remove lower wear strips (Figure 42, item 1) from end drive. Figure 42 A WARNING Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. Remove conveyor belt to access pulley(s). See “Conveyor Belt Replacement”... -
Page 19: B − Center Drive Conveyor
Preventive Maintenance and Adjustment Remove headplate (Figure 45, item 1) and spindle Remove screw (Figure 48, item 1) on both sides of (Figure 45, item 2). bracket and remove takeup roller (Figure 48, item 2). Figure 45 Figure 48 Figure 45 Figure 48 Remove and replace worn bearings and sprockets. - Page 20 Preventive Maintenance and Adjustment Remove two screws (Figure 50, item 1) on both sides 10. Remove and replace worn bearings and sprockets. See of the center drive module. “Bearing and Sprocket Removal and Replacement” on page Figure 50 11. Remove shafts (Figure 53, item 1), replace if worn. Figure 53 Figure 50 Remove four screws (Figure 50, item 2) from the non-...
-
Page 21: Bearing And Sprocket Removal And Replacement
Preventive Maintenance and Adjustment Bearing and Sprocket Removal and Replacement Replacement Inspect headplate bearing surface. If worn or damaged, replace headplate. See “Service Parts” on page 26. Install required quantity of free moving sprockets Removal (Figure 57, item 1) onto drive pulley (Figure Remove drive pulley. -
Page 22: Idler End Wear Items
Preventive Maintenance and Adjustment Idler End Wear Items Slide idler sleeves (Figure 61, item 1) off the end of the idler shaft (Figure 61, item 2). If equipped, remove second idler shaft and remove idler sleeves. A WARNING Figure 61 Exposed moving parts can cause severe injury. -
Page 23: B - Nose Bar Idler Tail
Preventive Maintenance and Adjustment B - Nose Bar Idler Tail Frame Wear Strip Replacement On both sides of conveyor, remove two fastening screws (Figure 64, item 1). A WARNING Figure 64 Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. -
Page 24: Center Rail Replacement
Preventive Maintenance and Adjustment Center Rail Replacement A WARNING Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. Remove conveyor belt. See “Belt Removal” section on page 14. Slide center rail (Figure 68, item 1) from frame assembly (Figure 68, item 2). -
Page 25: Tail Plate Shaft Knockout Removal
Preventive Maintenance and Adjustment Tail Plate Shaft Knockout Removal Figure 71 Determine which tail plate or plates require the removal of the hole knockout slug for the drive shaft. • Position A or B = 205370-LH • Position C or D = 205370-RH Set tail plate (Figure 69, item 1) flat side down over washer (Figure 69, item 2) or hole in workbench that has a minimum diameter of 16 mm. -
Page 26: Service Parts
Service Parts NOTE For replacement parts other than those shown in this section, contact an authorized Dorner Service Center or the factory. Key Service Parts and Kits are identified by the Performance Parts Kits logo . Dorner recommends keeping these parts on hand. End Drive Tail 14 Sprocket Kit 15 Drive Spindle Kit... - Page 27 Service Parts Item Part Number Description Item Part Number Description 22V2MB1FO-WW Spindle Kit for Micropitch 205370-RH Headplate, Right Hand for Conveyors (One Keyed Shaft) Metalworking Conveyors and 04 (Includes Items 1, 2, 3, 7, 8, 9, 10 wide Micropitch Conveyors &...
-
Page 28: Idler Tail For Conveyors Up To 6096 Mm Long
Service Parts Idler Tail for Conveyors up to 6096 mm Long 7 Idler Spindle Kit Item Part Number Description 206794 Tail Plate 206793 Pinch Plate 950616M Low Head Cap Screw, M6-1.00 x 16 mm 203796 Slide-In Nut 205428-WW Idler Assembly 203698-WW Wear Bar 22V2MBT-WW... -
Page 29: Idler Tail For Conveyors Over 6096 Mm Long
Service Parts Idler Tail for Conveyors Over 6096 mm Long Item Part Number Description 203765P Sprocket for Micropitch Conveyors 203766P Sprocket for Metalworking Conveyors 203765 Sprocket for Micropitch Conveyors 203766 Sprocket for Metalworking Conveyors 201433-WW Sprocket Key 205370-LH Head Plate, Left Hand 205370-RH Head Plate, Right Hand 206023-WW... -
Page 30: Nose Bar Idler Tail
Service Parts Nose Bar Idler Tail Item Part Number Description 206027-WW Static Bar 206796 Pinch Plate 206797 Tail Plate 950616M Low Head Cap Screw, M6-1.00 x 16 mm 203796 Slide-In Nut 950625M Low Head Cap Screw, M6-1.00 x 25mm WW = Conveyor width reference: 04, 06, 08, 12, 18, 24 * See page 7 for cross-reference to width reference and conveyor width. -
Page 31: Center Drive Module
Service Parts Center Drive Module 26 Center Drive Kit Item Part Number Description Item Part Number Description 206023K-WW Spindle (One Keyed Shaft) 205425-WW Support Rail 206194KK-WW Dual Shaft Spindle 205428-WW Idler Assembly (Two Keyed Shafts) 205444 Motor Side Plate 201433-WW Sprocket Key 205445 Tension Side Plate... -
Page 32: Frame Assembly
Service Parts Frame Assembly Item Part Number Description Item Part Number Description WW = Conveyor width reference: 03, 04, 06, 08, 09, 12, 18, 24 206507-LLLLL Side Rail, End Drive Conveyors LLLLL = Part length in inches with 2 decimal places 205401RH-LLLLL-YYYYY Side Rail, Center Drive YYYYY = Length from end of center drive cut out to discharge... -
Page 33: #04 Profile - 76 Mm Aluminum Side
Service Parts #04 Profile - 76 mm Aluminum Side 5 Guide Clip Assembly Item Part Number Description 206503 Guide Clip 807-2878 Low Head Cap Screw, M6-1.00 x 16 mm 206685 T-Nut 206514-LLLLL 76 mm Guides GTB04A04 76 mm Guides 1219 mm long GTB04A08 76 mm Guides 2438 mm long 203661... -
Page 34: #05 Profile - 38 Mm Aluminum Side
Service Parts #05 Profile - 38 mm Aluminum Side 5 Guide Clip Assembly Item Part Number Description 206503 Guide Clip 807-2878 Low Head Cap Screw, M6-1.00 x 16 mm 206685 T-Nut 206513-LLLLL 38 mm Guides GTB05A04 38 mm Guides 1219 mm long GTB05A08 38 mm Guides 2438 mm long 203661... -
Page 35: #13, 33 & 43 Profile - Adjustable Guiding
Service Parts #13, 33 & 43 Profile - Adjustable Guiding 17 Adjustable Bracket Assembly Item Part Number Description Item Part Number Description 990601M Hex Nut 206380 Base 834-238-LLLLL Guide Rail 206381 Base Clamp GTB13A04 Guide Rail 1219 mm long 206382 Insert Clamp GTB13A08 Guide Rail 2438 mm long... -
Page 36: #14, 34 & 44 Profile - Tool-Less Adjustable Guiding
Service Parts #14, 34 & 44 Profile - Tool-Less Adjustable Guiding 17 Adjustable Bracket Assembly Item Part Number Description Item Part Number Description 834-238-LLLLL Guide Rail 206380 Base GTB13A04 Guide Rail 1219 mm long 206381 Base Clamp GTB13A08 Guide Rail 2438 mm long 206382 Insert Clamp 834-241... -
Page 37: 25 Mm Cleated Profiles
Service Parts 25 mm Cleated Profiles Item Part Number Description 207161 Clamping Block 807-2005 Weld Nut 920618M Socket Head Screw, M6-1.00 x 18 mm 639971M Drop-In Tee Bar 920630M Socket Head Screw, M6-1.00 x 30 mm 204603-LLLLL One Piece Guiding Right Hand (for Conveyors up to 12 long) 204603D-LLLLL One Piece Guiding Right Hand Drive... -
Page 38: Mm Cleated Profiles
Service Parts 51 mm Cleated Profiles Item Part Number Description Item Part Number Description 208101-LLLLL Mid Guiding 207161 Clamping Block 208101-LLLLL Exit Guiding Right Hand 807-2005 Weld Nut 208101D-LLLLL Exit Guiding Right Hand Drive Side 920618M Socket Head Screw, M6-1.00 x 18 mm 208101-LLLLL Exit Guiding Left Hand 639971M... -
Page 39: Flat Belt Mounting Brackets
Service Parts Flat Belt Mounting Brackets Item Part Number Description Item Part Number Description 920620M Socket Head Screw, M6 - 1.00 x 20 mm 202303 Connector Bar 950616M Low Head Cap Screw, 202394 Stand Mount M6-1.00 x 16 mm 300150M Drop-in Tee Bar 202389 Stand Mount Assembly... -
Page 40: Flat Belt Mounting Brackets For Short Conveyors
Service Parts Flat Belt Mounting Brackets for Short Conveyors Item Part Number Description Item Part Number Description 605279P Washer 202303 Connector Bar 920620M Socket Head Screw, M6 - 1.00 x 20 mm 202304 610 mm Stand Mount, Left Hand 950616M Low Head Cap Screw, 202305 610 mm Stand Mount, Right Hand... -
Page 41: Flat Belt Connecting Assembly With Stand Mount
Service Parts Flat Belt Connecting Assembly with Stand Mount Item Part Number Description Item Part Number Description 920620M Socket Head Screw, M6-1.00 x 20 mm 202303 Connector Bar 920614M Socket Head Screw, M6-1.00 x 14 mm 202394 Stand Mount 203771 Connecting Stand Mount Assembly 206520 Frame Connector... -
Page 42: Connecting Assembly Without Stand Mount
Service Parts Connecting Assembly without Stand Mount Item Part Number Description 206520 Connecting Bar 240859 Plate 920614M Socket Head Screw, M6-1.00 x 14 mm 206519 Connecting Assembly 2200 Series Modular Belt Conveyors Dorner Mfg. Corp. 851-873-EU Rev. B... -
Page 43: Micropitch Conveyor Belting
Service Parts Micropitch Conveyor Belting Metalworking Conveyor Belting Figure 74 Figure 75 Figure 74 Item Part Number Description 807-2103 102 mm Belt Rod 807-3011 152 mm Belt Rod Figure 75 807-2104 203 mm Belt Rod 807-2105 305 mm Belt Rod Item Part Number Description... -
Page 44: Return Policy
Return Policy Returns must have prior written factory authorization or they will not be accepted. Items that are returned to Dorner without authorization will not be credited nor returned to the original sender. When calling for authorization, please have the following information ready for the Dorner factory representative or your local distributor: Name and address of customer.
Need help?
Do you have a question about the DORNER 2200 Series and is the answer not in the manual?
Questions and answers