Sanyo Denki SANMOTION F5PA 035P100 Series Instruction Manual
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Sanyo Denki SANMOTION F5PA 035P100 Series Instruction Manual

Sanyo Denki SANMOTION F5PA 035P100 Series Instruction Manual

Stepping systems for stepping motor
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M0011133
P
TYPE
F5PA□035P100, F5PA□075P100
For Stepping Motor

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Summary of Contents for Sanyo Denki SANMOTION F5PA 035P100 Series

  • Page 1 M0011133 TYPE F5PA□035P100, F5PA□075P100 For Stepping Motor...

  • Page 3: Table Of Contents

    Table of contents 0. Safety Precautions 0.1 Introduction ·········································································································· 0-1 0.2 Product Guarantee ································································································ 0-1 0.3 Meaning of Warning Indication················································································· 0-2 0.4 Safety Precautions ································································································ 0-3 1. Prior to use 1.1 System configuration······························································································ 1-1 1.2 Precaution for unpacking ························································································ 1-2 1.3 Product confirmation ······························································································...
  • Page 4 3.4.4 I/O signals (CN3) brief specification ································································· 3-9 3.5 Electrical characteristics of I/O signal circuit·······························································3-10 3.5.1 Delay time by sampling cycle·········································································3-10 3.6 Grounding···········································································································3-10 3.6.1 Grounding of driver ······················································································3-10 3.6.2 Grounding of stepping motor ·········································································3-10 4. Setting 4.1 Switch setting ······································································································· 4-1 4.1.1 Function selection dip switch ··········································································...
  • Page 5 7. Maintenance 7.1 Troubleshooting ···································································································· 7-1 7.2 Alarm list·············································································································· 7-2 7.3 Troubleshooting when alarm activated ······································································ 7-3 7.3.1 Display when alarm activated ········································································· 7-3 7.3.2 Alarm coping process···················································································· 7-3 7.4 Inspection ············································································································ 7-6 7.5 Service parts ········································································································ 7-7 8. Specifications 8.1 Driver Basic Specifications ······················································································...
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  • Page 7: Safety Precautions

    [Safety Precautions] 0.1 Introduction ···························································· 0-1 0.2 Product Guarantee··················································· 0-1 0.3 Meaning of Warning Indication···································· 0-2 0.4 Safety Precautions··················································· 0-3...

  • Page 8: Introduction

    0. Safety Precautions 0.1 Introduction The driver and the stepping motor are designed to be used for general industrial equipment. Therefore, note the following precautions. ■ To ensure proper operation, thoroughly read the Instruction Manual before installation, wiring and operation. ■...

  • Page 9: Meaning Of Warning Indication

    0. Safety Precautions 0.3 Meaning of Warning Indication Please read this User Manual and its appendix carefully prior to installation, operation, maintenance or inspection and perform all tasks according to the instructions provided here. A good understanding of this equipment, its safety information as well as all Warnings / Cautions is also necessary before using.

  • Page 10: Safety Precautions

    0. Safety Precautions 0.4 Safety Precautions ■ Attention in use Warning  Do not use this device in explosive environment. Injury or fire could otherwise result.  Do not perform any wiring, maintenance or inspection when the device is hot-wired. After switching the power off, wait at least 10 minutes before performing these tasks.
  • Page 11 0. Safety Precautions ■ Storage Prohibited  Do not store the device where it could be exposed to rain, water, toxic gases or other liquids. Damage to the device could otherwise result. Mandatory  Store the products where it is not exposed to direct sunlight, and within the specified temperature and humidity ranges (non-condensing).
  • Page 12 0. Safety Precautions ■ Installation Caution  Do not stand on the device or place heavy objects on top of it. Bodily injury could otherwise result.  Make sure the mounting orientation is correct. Fire or damage to the device could otherwise result. ...
  • Page 13 0. Safety Precautions Mandatory  Install an external emergency stop circuit that can stop the device and cut off the power instantaneously. Install an external protective circuit to the amplifier to cut off the power from the main circuit in the case of an alarm. Motor runaway, bodily injury, burnout, fire and secondary damages could otherwise result.
  • Page 14 0. Safety Precautions Prohibited  The built-in brake is intended to secure the motor; do not use it for regular control. Damage to the brake could otherwise result. Damage to the device could otherwise result.  Keep the motor’s encoder cables away from static electricity and high voltage. Damage to the device could otherwise result.
  • Page 15 0. Safety Precautions ■ Maintenance, Inspection Caution  Some parts of the driver (electrolytic capacitor, cooling fan, fuse, relay kinds) can deteriorate with long-term use. Please contact our offices for replacements. Damage to the device could otherwise result.  Do not touch or get close to the terminal while the device is powered up. Electric shock could otherwise result.
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  • Page 17: Prior To Use

    [Prior to use] 1.1 System configuration ·················································1-1 1.2 Precaution for unpacking ············································1-2 1.3 Product confirmation··················································1-2 1.4 Safety precaution ······················································1-3 1.5 Model number structure··············································1-6 1.6 Standard combination ················································1-9...

  • Page 18: System Configuration

    1. Prior to use 1.1 System configuration AC power supply Circuit breaker Noise filter Magnetic contactor I/O device ※ See "3.2 Connector type, applicable wires", for the connectors and applicable wires. ※ See "9. Options", for detail of the options. ※...

  • Page 19: Precaution For Unpacking

    1. Prior to use 1.2 Precaution for unpacking Please note as follows and take out the product. ■ Please take out the product from box without laying a hand on the connector part of the driver. ■ Avoid touching with electrically-charged hand for taking out the driver. 1.3 Product confirmation Verify the followings when the product arrives.
  • Page 20 1. Prior to use 1.4 Precautions on Operation Note the following in use. ■ At installation, do not give shocks to the Stepping motor and the Driver, or they may cause of break. ■ Check the model number of the driver, for confirming the power supply voltage. F5PAA□□□P100 ･･･...
  • Page 21 1. Prior to use ■ Never use this product where flammable or explosive liquid or gas exists since the liquid or the gas may be ignited, causing great danger. Acid / Alkali ■ Use the driver within the range of ambient temperature from 0 to 55°C (-10 to 40°C for stepping motor) and at an ambient humidity of 90% or less (95% or less for stepping motor).
  • Page 22 1. Prior to use ■ Absolutely, do not perform a withstand voltage or a megger test of the Stepping motor or the Driver. ■ Perform correct wiring by referring to the chapter "3. Wiring". Wrong wiring may cause breakage. ■ For safety operation, be sure to install a surge absorber on the relay, electromagnetic contactor, induction motor and brake solenoid coils.

  • Page 23: Model Number Of Set Model

    1. Prior to use 1.5 How to Read Model Numbers 1.5.1 Model Number of Set Model ① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ①Power supply specification for the driver 100 VAC input 200 VAC input ②Series number ③Rated current specification 0.35 A per phase 0.75 A per phase ④Kinds of motor...

  • Page 24: Model Number Of Stepping Motor

    1. Prior to use 1.5.2 Model Number of Stepping Motor ① ② ③ ④ ⑤ ⑥ ①Motor series UL/CE certificated stepping motor ②Phases of motor 5-phase ③Flange size of stepping motor □ 42mm □ 60mm □ 86mm ④Length of stepping motor Motor size □...

  • Page 25: Model Number Of Driver

    1. Prior to use 1.5.3 Model Number of driver ① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ①Series name F series ②Phase 5-phase ③Flange size Pentagon winding ④Generation of series First generation ⑤Power supply specification 100 VAC input 200 VAC input ⑥Maximum current of winding 0.35 A per phase 0.75 A per phase...

  • Page 26: Standard Combination

    1. Prior to use 1.6 Standard combination See below for combination of driver and stepping motor. Wrong combination is not able to operate correctly. ■ Standard model (□ ･･･ A: 100 VAC input type, B: 200 VAC input type) Motor size Shaft spec Model number of set model Model number of motor...
  • Page 27 1. Prior to use ■ Model with electromagnetic brake (□ ･･･ A: 100 VAC input type, B: 200 VAC input type) Motor size Shaft spec Model number of set model Model number of motor Model number of driver F□511M421S-XB SM5421-32XB40 □...
  • Page 28 1. Prior to use ■ Model with low backlash gear (□ ･･･ A: 100 VAC input type, B: 200 VAC input type) Motor size Shaft spec Model number of set model Model number of motor Model number of driver F□511M421S-CX3.6 SM5421-32CXA40 F□511M421S-CX7.2 SM5421-32CXB40...
  • Page 29 1. Prior to use ■ Model with harmonic gear (□ ･･･ A: 100 VAC input type, B: 200 VAC input type) Motor size Shaft spec Model number of set model Model number of motor Model number of driver F□511M421S-HX30 SM5421-32HXJ40 Single F□511M421S-HX50 SM5421-32HXL40...
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  • Page 31: Installation

    ［Installation］ 2.1 Driver Installation ······················································2-1 2.2 Stepping Motor Installation··········································2-3 2.3 Lead Wire Installation ················································2-6...

  • Page 32: Driver Installation

    2. Installation 2.1 Driver Installation 2.1.1 Precaution for installation Please note followings for driver installation place and method. Case Precautions When installing in a box The temperature in the box might be higher than the outside temperature depending on the power loss of built-in equipment and the dimensions of the box.

  • Page 33: Install Direction And Part

    2. Installation 2.1.2 Install direction and part ■ Install the driver vertically. ■ Fix the upper side part by using attached dedicated screw. Outline of the driver Unit in [mm] Figure 2.1 Driver installation 2.1.3 Board arrangement conditions ■ Leave at least 50 mm space above and below the Driver to ensure unobstructed airflow from the inside of the servo amplifier and the radiator.

  • Page 34: Stepping Motor Installation

    2. Installation 2.2 Stepping Motor Installation 2.2.1 Installation place Install the stepping motor to indoor with conditions below. ■ In use Ambient temperature -10 to +40°C (+14 to +104°F) (0 to +40℃ for harmonic gear equipping motor) ※Keep the temperature of encoder equipping motor surface to +85℃ or less. Ambient humidity 95%RH or less ( non-condensing...
  • Page 35 2. Installation ■ Prevention against Water The motor protection, as a single unit, satisfies the IEC standard. However, this standard is intended to check performance over a short period of time. So, the following measures against wetting are required for actual usage.
  • Page 36 2. Installation ■ Allowable Load of Bearing ◆ Please confirm that the load given to a stepping motor, as belt tension etc at belt driving does not exceed allowed value. Motor Model Number Allowable radial load [N] Allowable thrust load [N] SM5421 SM5422 SM5423...

  • Page 37: Lead Wire Installation

    2. Installation 2.3 Lead Wire Installation ■ Be careful not to give stress or damage to the lead wires/cables. ■ If arranging lead wires/cables with bent, recommends making inflected radius beyond 8 times cable diameter. ■ Do not use lead wires/cables with bending frequently. Please contact us if lead wires/cables are to be used to movable part.
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  • Page 39: Wiring

    ［Wiring］ 3.1 External Wiring Diagram·············································3-1 3.2 Connector model number, Applicable wire ·····················3-2 3.3 Connector pin array and cautions ·································3-3 3.4 I/O signal·································································3-6 3.5 Electrical characteristics of I/O signal circuit·················· 3-10 3.6 Grounding ····························································· 3-10...

  • Page 40: External Wiring Diagram

    3. Wiring 3.1 External Wiring Diagram Encoder (option) Driver User device エンコーダ（オプション） ユーザ装置 ドライバ Power supply 入力電源 ＊1） PCIF Blue 青 赤 Motor モータ Orange 橙 緑 Green Black 黒 Brown 茶 BRK+ BRK- A4 White 白 Holding brake (option) 保持ブレーキ（オプション）...

  • Page 41: Connector Model Number, Applicable Wire

    3. Wiring 3.2 Connector model number, Applicable wire Maximum Application Name Model number Applicable wire Manufacturer Symbol length Socket (Driver side) MC1,5/2-GF-5,08 AWG18 Power PHOENIX 3m or less supply CONTACT Discrete wire Plug MC1,5/2-STF-5,08 Tab header (Driver side) 1-1827876-4 AWG18 to 22 Motor power, 20m or Tyco Electronics...

  • Page 42: Connector Pin Array And Cautions

    3. Wiring 3.3 Connector pin array and cautions 3.3.1 Connector for AC Power Supply (CN1) Pin No. Signal name ※ Do not wire a power supply cable to same duct along with the cable of motor, I/O and encoder. ※ Power supply connector should be removed after 10 minutes or more from power off. Hot plug might cause of driver damage.

  • Page 43: I/O Signal Connector (Cn3)

    3. Wiring 3.3.3 I/O signal connector (CN3) Pin No. Signal name Function Wire color Mark Mark color CW Pulse / Pulse Orange CW Pulse / Pulse (for open-collector) Black CCW Pulse / Direction Gray CCW Pulse / DIR (for open-collector) Black CW Pulse / Pulse White...

  • Page 44: Encoder Connector (Cn4)

    3. Wiring 3.3.4 Encoder connector (CN4) Pin No. Signal name Wire color Phase A+ Blue Phase A- Brown Phase B+ Green Phase B- Purple Phase C+ White Phase C- Yellow Black Black 3.3.5 Communication connector (CN5) Pin No. Signal name Wire color Yellow White...

  • Page 45: I/O Signal

    3. Wiring 3.4 I/O signal 3.4.1 Input signals (CW, CCW) ■ Connection example Connection with line driver output Connection with open collector output Pulse waveform height “H” level: 3 to 3.5 V Pulse waveform height “H” level: 4.5 to 5.5 V “L”...
  • Page 46 3. Wiring ■ Timing chart ◆ 2 input mode Count at positive edge CW pulse CCW pulse Motor rotation CW rotation CCW rotation 10μs or more indicates “photo coupler is ON”. ※ ※ CW rotation is clockwise with seeing motor flange face. CCW rotation is counter clockwise with seeing motor flange face.

  • Page 47: Input Signals (Ssel, Pd, Brfree, Almclr)

    3. Wiring 3.4.2 Input signals (SSEL, PD, BRFREE, ALMCLR) ■ Connection example Power supply voltage range 5 to 24VDC For current sink output from upper device For current source output from upper device Upper device Upper device Driver Driver 2.2kΩ 2.2kΩ...

  • Page 48: I/O Signals (Cn3) Brief Specification

    3. Wiring 3.4.4 I/O signals (CN3) brief specification Pin No. Symbol Signal name Description CW pulse 2 input mode CW Pulse (for open-collector) Inputs the pulse for CW rotation. Pulse 1 input mode Pulse (for open-collector) Inputs the pulse for motor rotation. CCW pulse 2 input mode CCW Pulse...

  • Page 49: Delay Time By Sampling Cycle

    3. Wiring 3.5 Electronic characteristics of I/O signal circuit 3.5.1 Delay time by sampling cycle Each input signals have delay time up to 1ms from inputting to knowing by the driver, caused by sampling cycle. Decide control timing considering the delay time. Acknowledge Sampling process Input signal...
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  • Page 51: Setting

    ［Setting］ 4.1 Switch setting ···························································4-1 4.2 Digital operator ·························································4-5 4.3 Setup software ······················································· 4-11...

  • Page 52: Switch Setting

    4. Setting 4.1 Switch setting Function selection switch RUN rotary switch SS rotary switch 4.1.1 Function selection dip switch Selects control mode, input pulse mode, low vibration mode and combination motor. Perform dip switch setting at power off state. Change of dip switch setting is invalid after power on. SW No.
  • Page 53 4. Setting ■ Input pulse mode selection Selects Input pulse mode. Input pulse mode 2 input pulse mode (CW/CCW pulse) (Initial value) 1 input pulse mode (Pulse/Direction) ■ Low vibration mode selection Low vibration and smooth operation is able to perform even if setting a rough resolution. Operation Micro stepping operation Low vibration operation...
  • Page 54 4. Setting ■ Combination motor selection Selects combination motor with driver. ◆ F5PA□075P1xx Motor size Motor model number M.SEL1 M.SEL2 M.SEL3 M.SEL4 Setting prohibition － Setting prohibition － Setting prohibition － Setting prohibition － Setting prohibition － □ 60mm SM5601-72xx (Initial value) □...

  • Page 55: Run Rotary Switch

    4. Setting 4.1.2 RUN rotary switch Sets motor current. See "5.2 Adjustment" for detail of motor current. Initial value: F (25%) RUN set value Motor current [%] RUN set value Motor current [%] 4.1.3 SS rotary switch Sets the step amount (Step division number 1) per a motor rotation. Either step division number 1 or 2 are able to select which is valid, by SSEL input.

  • Page 56: Digital Operator

    4. Setting 4.2 Digital operator 4.2.1 Names and functions of each part The digital operator built into driver is able to setting of some parameters and doing JOG operation. Below shows names and functions of each part. MODE: Mode display LED DATA: Data display LED SW1: Mode button SW2: Data button...
  • Page 57 4. Setting ■ SW1 (Mode button) Mode will change alternately per single push of mode button. (0→1→2…B→0…) However, unusable mode will be skipped. When button has not operated during 1 minute, the mode will be transit to 0 (to A during alarming) automatically.

  • Page 58: Modes Detail

    4. Setting 4.2.2 Modes detail ■ MODE 0 Driver status display Indicates present status of driver. Data LED Driver status While driver initializing, or while alarm occurring Continue drawing "8" Motor operation enabled status (Servo on) character alternately. → → While emergency stopping (Servo off) ■...
  • Page 59 4. Setting ■ MODE 4 Current value at motor stop Setting range 0 to F Set unit Same as RUN rotary switch setting Setup Initial value: A (50% of RUN set value) Group 8: ID 01 software-supported parameter Sets the current value for auto-current-down. Lower the value, reduce heat generation at motor stop.
  • Page 60 4. Setting ■ MODE 7 Excitation selection Setting range 0 to 1 Set unit 0: Excitation origin Setup 1: Excitation phase at shut off power Group B: ID 01 software-supported parameter Initial value: 0 (Excitation origin) Selects excitation phase at power on. Name Function Excitation origin...
  • Page 61 4. Setting ■ MODE A Alarm code display Indicates the alarm code. Data display LED Alarm code Description → Normal state → Main circuit power device error → Fan stop → Driver internal overheat → Overvoltage → Main circuit voltage sag Control power voltage error →...

  • Page 62: Setup Software

    4. Setting 4.3 Setup software 4.3.1 How to use the setup software Focus to COM tab and select axis number 1. Select baud rate 57600bps. As note, the other settings except above are not able to communicate with the driver. See another document: M0010842 for detail of how to use the setup software.

  • Page 63: Parameter List

    4. Setting 4.3.2 Parameter list ■ System parameter Standard Referring Symbol Name Unit setting page Step division number 2 4-13 DSEL Step division mode 5PH_MODE 4-13 ENRES Encoder resolution 4000 4-13 ■ Group 1 Basic control parameter Standard Referring Symbol Name Unit setting...

  • Page 64: Parameters Detail

    4. Setting 4.3.3 Parameters detail ■ System parameter ID:00 Step division number 2 Setting range Std set value Set unit 0 to 15 Same as SS rotary switch setting Sets the step division number 2. If the step division number is desired to change for each operation, step division number 1 and 2 are able to switch by SSEL signal at the input port.
  • Page 65 4. Setting ■ Group 1 [Basic control parameter] ID:00 Movement averaging filter size Setting range Std set value Set unit 0 to 3 0: without filter 1: fc = 9ms 2: fc = 18.75ms 3: fc = 37.5ms Inputs the movement averaging filter against pulse command input. For this parameter change, perform without command pulse input.
  • Page 66 4. Setting ■ Group 8 [Control system] ID:01 Current value at motor stop Setting range Std set value Set unit 0 to 15 Same as RUN rotary switch setting Sets the current value for auto-current-down. See "4.1.2 RUN rotary switch", for the setting value. Lower the value, reduce heat generation at motor stop.
  • Page 67 4. Setting ID:04 Pulse command logic selection Setting range Std set value Set unit 0 to 1 0: Negative logic 1: Positive logic Sets input logic of command pulse. Please set depending on pulse generator in use. Power cycle is necessary if Pulse command logic selection is changed. ID:07 Current down time Setting range...
  • Page 68 4. Setting ■ Group A [I/O port] ID:00 MON output selection Setting range Std set value Set unit 0: Excitation origin 0 to 1 1: Phase-C Sets the signal output of MON (CN3-pin B12/B13). Name Function Excitation origin Outputs a 50P/R signal which includes initial excitation position. Phase-C Outputs a 1P/R signal.
  • Page 69 4. Setting ■ Group B [Sequence/ alarm relations] ID:00 Step-out detection value Setting range Std set value Set unit 0.0 to 360.0 Sets threshold of the step-out detection. Will be occurred step-out alarm when position deviation exceeds this value. Step-out detection is only available at the analysis mode. ID:01 Excitation selection Setting range...
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  • Page 71: Function

    ［Function］ 5.1 Operation sequence ····················································5-1 5.2 Adjustment·································································5-2 5.3 Input signal function ·····················································5-3 5.4 Output signal function···················································5-5...

  • Page 72: Operation Sequence

    5. Function 5.1 Operation sequence ■ Power on 1sec or less AC power input Releasing Holding brake Hold Release Releasing brake wait time Motor excitation current RUN current setting value (while motor driving) Excitation OFF RUN current Current value at motor stop RDY output Pulse command input 0 sec or more...

  • Page 73: Adjustment

    5. Function 5.2 Adjustment ■ Operation current Able to select motor operation current by RUN rotary switch. RUN set value Motor current [%] RUN set value Motor current [%] If torque margin is enough, less operation current gives less vibration effects. Output torque of motor is almost proportional to current value.

  • Page 74: Input Signal Function

    5. Function 5.3 Input signal function 5.3.1 PD ■ Function Transits to a power down state, and activating the holding brake. During power down state, the main circuit voltage lack alarm is not detected. ■ Timing chart Motor operation PD input 5msec or more Holding brake Release...

  • Page 75: Almclr

    5. Function 5.3.3 ALMCLR ■ Function Alarm release signal at alarm occurrence. Release disabled alarm requires power cycle. Alarm release is performed by edge recognition of OFF to ON. ■ Timing chart Alarm occur Motor operation Holding brake Hold Releasing brake wait time ALMCLR input RDY output Excitation OFF...

  • Page 76: Output Signal Function

    5. Function 5.4 Output signal function 5.4.1 ALM ■ Function This signal indicates the alarm state. Will be Active during alarm. In case of resettable alarm, alarm is able to clear by edge input of ALMCLR input: OFF to ON. Motor excitation will be OFF during alarm state.

  • Page 77: Mon

    5. Function 5.4.3 MON ■ Function Outputs the excitation origin or encoder phase-C signal. See "4.3.3 Parameters detail", for output signal switching. 【For the excitation origin output】 Outputs a 50 P/R signal including initial excitation position. Will be ON once per 10 pulses at the full step setting. Will be ON once per 20 pulses at the half step setting.
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  • Page 79 [Test operation] 6.1 Test operation ····························································6-1...

  • Page 80: Test Operation

    6. Test operation 6.1 Test operation 6.1.1 Confirmation for Installation and wiring Confirming Installation and wiring of driver and stepping motor. [Step 1: Setting] ■ Set each switches according to "4.1 Switch setting". [Step 2: Installation] ■ Install a driver and stepping motor according to "2. Installation". ■...

  • Page 81: Operation Confirmation

    6. Test operation 6.1.2 Operation confirmation ■ Perform JOG operation with no load state, with no connection of stepping motor shaft to machine. ■ Confirm that the stepping motor rotates to CW or CCW. ◆ Operating through the digital operator [Step 1: JOG speed setting] Sets the JOG speed at mode 8 of the digital operator.
  • Page 82 No Text on This Page.

  • Page 83: Maintenance

    [Maintenance] 7.1 Troubleshooting ··························································7-1 7.2 Alarm list ···································································7-2 7.3 Troubleshooting when alarm activated·····························7-3 7.4 Inspection ··································································7-6 7.5 Service parts ······························································7-7...

  • Page 84: Troubleshooting

    7. Maintenance 7.1 Troubleshooting When motor is not able to operate correctly without any alarm displayed, find causes and take corrective actions for them by referring the description below. If alarm occurs, take measures of “7.3 Troubleshooting when alarm occurs“. ■...

  • Page 85: Alarm List

    7. Maintenance 7.2 Alarm list Alarm Alarm Name of alarm Alarm description code clear Main circuit power device error Overcurrent of drive module available Fan stop Lowering of rotation speed of cooling fan Available Driver internal overheat Overheat of drive module Available Overvoltage Overvoltage of main circuit...

  • Page 86: Troubleshooting When Alarm Activated

    7. Maintenance 7.3 Troubleshooting when alarm activated Will be alarm state if error occurs on the system. At an alarm state, alarm code is indicated and motor current is shut off, so it means no excitation state. At the same time, signal is output from alarm output terminal: ALM of I/O signal connector (CN3).
  • Page 87 7. Maintenance ■ Alarm code 61 (Overvoltage) Cause Investigation and corrective actions Fault of driver internal circuit. Replace the driver. Power supply voltage is out of specification Keep power supply voltage into specification range. range. Load inertia moment is too large. Reduce the load inertia moment.
  • Page 88 7. Maintenance ■ Alarm code DF (Test mode completion) Cause Investigation and corrective actions It is normal operation. Return to normal operation by alarm reset. (After the Test mode, makes error because deviation is left in controller side.) ■ Alarm code E2 (Memory error) Cause Investigation and corrective actions Correct value did not load to CPU from...

  • Page 89: Inspection

    7. Maintenance 7.4 Inspection Maintenance is enough with daily simple inspection because driver and stepping motor does not have wear part. Perform the inspection with refer below. Testing conditions Inspection Inspection Inspection Methods Solution if abnormal location During While Items Time operation stopping...

  • Page 90: Service Parts

    7. Maintenance 7.5 Service parts Parts will be aging deterioration. Perform periodic inspection for preventive maintenance. Standard replacement Part name Corrective measures / usage conditions guideline Electrolytic capacitor for Replacement with new parts is necessary. 5 years smoothing main circuit Usage condition: Average temp.

  • Page 91: Specifications

    [Specifications] 8.1 Driver Basic Specifications ···········································8-1 8.2 Power Supply Specifications ·········································8-2 8.3 Motor Basic Specifications············································8-3 8.4 Torque Characteristics·················································8-5 8.5 Drawing ·································································· 8-10...

  • Page 92: Driver Basic Specifications

    8. Specifications 8.1 Driver Basic Specifications Model number F5PAA035P100 F5PAA075P100 F5PAB035P100 F5PAB075P100 Input power supply 1Φ AC100 to 120V +10%, -15% 50/60Hz 1Φ AC200 to 240V +10%, -15% 50/60Hz Power current 1.5A Protection class Class I Installation category (Over-voltage category): II, Pollution level: 2 Operating environment 0 to 55℃...

  • Page 93: Power Supply Specifications

    8. Specifications 8.2 Power Supply Specifications Model number Power supply voltage Inrush current Leakage current F5PAA035P100 Single phase 50A or less F5PAA075P100 100 to 120 VAC F5PAB035P100 Single phase 50A or less F5PAB075P100 200 to 240 VAC ※ Inrush current value is at its maximum when 120/240VAC is supplied. ※...

  • Page 94: Motor Basic Specifications

    8. Specifications 8.3 Motor Basic Specifications ■ Motor Standard Specifications Single shaft SM5421-3240 SM5422-3240 SM5423-3240 Model number Double shaft SM5421-3210 SM5422-3210 SM5423-3210 N･m Holding torque 0.13 0.185 0.245 ×10 kg･m Rotor inertia 0.028 0.045 0.056 Mass 0.24 0.31 0.38 Allowable thrust load Allowable radial load Single shaft SM5601-7240...
  • Page 95 8. Specifications ■ Motor Common Specifications SM542□ SM560□ SM586□ Model number Operating ambient temperature -10 to 40°C Storage temperature -20 to 60°C Operating ambient humidity 95%RH or less (non-condensing) Storage humidity 95%RH: less than 40°C, 57%RH: less than 50°C, 35%RH: less than 60°C (non-condensing) Elevation Below 1,000m above sea level...

  • Page 96: Torque Characteristics

    8. Specifications 8.4 Torque Characteristics ※ This clause mention data is typical value. Because there is unevenness of around ±10%, please be careful to motor torque. ■ SM5421-32xx ( □ 42mm, 0.35A/Phase) Pull-out torque 脱出トルク Source current (with load) 電源電流(負荷時) 電源電流(無負荷時) Source current (without load) 1000...
  • Page 97 8. Specifications □ ■ SM5422-32xx ( 42mm, 0.35A/Phase) Pull-out torque 脱出トルク Source current (with load) 電源電流(負荷時) Source current (without load) 電源電流(無負荷時) 1000 2000 3000 4000 5000 6000 7000 8000 Rotation number (min 回転数(min パルスレイト(kpulse/s) Pulse rate [kPulse/sec] ■ SM5423-32xx ( □...
  • Page 98 8. Specifications ■ SM5601-72xx ( □ 60mm, 0.75A/Phase) Pull-out torque 脱出トルク Source current (with load) 電源電流(負荷時) Source current (without load) 電源電流(無負荷時) 1000 2000 3000 4000 5000 6000 Rotation number (min 回転数(min Pulse rate [kPulse/sec] パルスレイト(kpulse/s) ■ SM5602-72xx ( □ 60mm, 0.75A/Phase) Pull-out torque 脱出トルク...
  • Page 99 8. Specifications ■ SM5603-72xx ( □ 60mm, 0.75A/Phase) Pull-out torque 脱出トルク Source current (with load) 電源電流(負荷時) Source current (without load) 電源電流(無負荷時) 1000 1500 2000 2500 3000 3500 4000 Rotation number (min 回転数(min Pulse rate [kPulse/sec] パルスレイト(kpulse/s) ■ SM5861-72xx ( □ 86mm, 0.75A/Phase) Pull-out torque 脱出トルク...
  • Page 100 8. Specifications ■ SM5862-72xx ( □ 86mm, 0.75A/Phase) Pull-out torque 脱出トルク Source current (with load) 電源電流(負荷時) Source current (without load) 電源電流(無負荷時) 1000 1500 2000 2500 Rotation number (min 回転数(min Pulse rate [kPulse/sec] パルスレイト(kpulse/s) ■ SM5863-72xx ( □ 86mm, 0.75A/Phase) Pull-out torque 脱出トルク...

  • Page 101: Drawing

    8. Specifications 8.5 Drawing 8.5.1 Driver Drawing Mount direction: Upper side Air intake 8-10...

  • Page 102: Motor Drawing

    8. Specifications 8.5.2 Motor Drawing ■ SM542□ ( □ 42mm) Model number Motor length (L) SM5421 SM5422 SM5423 ■ SM560□ ( □ 60mm) Model number Motor length (L) SM5601 SM5602 SM5603 8-11...
  • Page 103 8. Specifications ■ SM586□ ( □ 86mm) Model number Motor length (L) SM5861 SM5862 96.5 SM5863 8-12...
  • Page 104 No Text on This Page.
  • Page 105 [Option] 9.1 Option list ··································································9-1 9.2 Connector, Cable ························································9-2 9.3 Setup software····························································9-4...

  • Page 106: Option List

    9. Option 9.1 Option list Name Model number Length Connector set for power supply FC6P0000A Extension connector set for motor FC6M0000A Extension cable for motor FC6M0010A FC6M0020A FC6M0030A Extension connector set for encoder FC5E0000A Extension cable for encoder FC5E0010A FC5E0020A FC5E0030A Connector for I/O signal FC5S0000A...

  • Page 107: Connector, Cable

    9. Option 9.2 Connector, Cable ■ Connector set for power supply Model number: FC6P0000A Manufacturer Manufacturer Name Amount model number Connector MC1,5/2-STF-5,08 PHOENIX CONTACT ■ Extension connector set for motor Model number: FC6M0000A Manufacturer Manufacturer Name Amount model number 1-1827864-4 Tyco Electronics Japan G.K.
  • Page 108 9. Option ■ Extension connector set for encoder Model number: FC5E0000A Manufacturer Manufacturer Name Amount model number 1-1827864-6 Tyco Electronics Japan G.K. Receptacle housing 1827570-2 Receptacle contact 1-1903130-6 Tab housing 1903112-2 Tab contact ■ Extension cable for encoder Model number Cable length FC5E0010A FC5E0020A...
  • Page 109 9. Option ■ Connector for I/O signal Model number: FC5S0000A Manufacturer Manufacturer Name Amount model number KEL Corporation Connector 8822E-026-171D-F ■ Cable for I/O signal Model number Cable length FC5S0010A FC5S0020A...

  • Page 110: Setup Software

    9. Option 9.3 Setup software ■ Connection unit for the setup software Model number: PBFM-U6 Manufacturer Name Amount model number USB/RS-485 converter Uport 1130 (MOXA) Cable PBC6T0005A (0.5m) [Important] ◆ See the install manual of product bundle (CD-ROM) or the webpage for driver installation and detail of how to use of Uport 1130.

  • Page 111: Safety Standard

    [Safety Standard] 10.1 Standards conformity ··············································· 10-1 10.2 Compliance with EN Directives··································· 10-2...

  • Page 112: Standards Conformity

    10. Safety Standard 10.1 Standards conformity For SANYO DENKI products, compatibility examinations of overseas standards are conducted by certificate authorities, and attestation markings are performed based on the published certificate of attestation. 10.1.1 Standards conformity Applicable laws and Mark Standard code...

  • Page 113: Compliance With En Directives

    10. Safety Standard 10.2 Compliance with EN Directives SANYO DENKI implements the conformity verification test of "Low Voltage Directive" and "an EMC command" in a certificate authority so that a user's CE Marking acquisition can be performed easily, and driver CE Marking is done based on the published certificate of attestation.

  • Page 114: Emc Installation Requirements

    10. Safety Standard 10.2.2 EMC installation requirements For the installation requirements, in our company the verification test is implemented by the following installations and measures methods, as machines and configurations differ depending on customers’ needs. This driver has been authorized to display CE marking based on the recognition certificate issued by a certifying authority. Customers are instructed to perform the final conformity tests for all instruments and devices in use.
  • Page 115 Release Revision A Mar. 2015...
  • Page 116 ■ ECO PRODUCTS Sanyo Denki's ECO PRODUCTS are designed with the concept of lessening impact on the environment in the process from product development to waste. The product units and packaging materials are designed for reduced environmental impact. We have established our own assessment criteria on the environmental impacts applicable to all processes, ranging from design to manufacture.

This manual is also suitable for:

Sanmotion f5pa 075p100 seriesSanmotion f5paa035p100Sanmotion f5paa075p100Sanmotion f5pab035p100Sanmotion f5pab075p100

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