Sanyo Denki SANMOTION R3E Manual

400 vac 550 w-55 kw

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400 VAC

550 W- 55 kW

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Page 1 400 VAC 550 W- 55 kW Ver. Ver. Ver. Ver. Ver.
Page 2 400 VAC Input voltage 550 W to 55 kW Output capacity Servo amplifier 25, 50, 100, 150, 300, 800 A Amplifier capacity Servo motor 100 mm sq., 130 mm sq., 180 mm sq., Flange size 220 mm sq., 275 mm sq., 320 mm sq. 550 W to 55 kW Rated output...
Page 3: Table Of Contents
Contents Lineup ............. p. 5 Features ............p. 7 List of Compatible Servo Ampliﬁers and Servo Motors ........p. 13 Standard Model Number List ..p. 14 Servo ampliﬁers Analog/Pulse Input type ..R 3E Model p. 19 EtherCAT Interface type ....p.
Page 4 High Performance AC Servo Systems The SANMOTION R series servo systems evolve your devices with a wide variety of high-precision servo ampliﬁers and servo motors. Highly precise and highly reliable systems with a prod - uct line that includes products with high capacities. SANMOTION C EtherCAT Motion Controller...
Page 5: Lineup
Lineup Servo Ampliﬁer SANMOTION R 3E Model → Analog/Pulse Input Type p. 19 This is a high-responsiveness AC servo ampliﬁer that pursues evolved performance, energy efﬁciency, and ease of use. Lineup: 25, 50, 100, 150, 300, 800 A → EtherCAT Interface Type p.
Page 6 Lineup Servo Motor → Servo Motor (Rotary Motor) p. 83 Motor type Flange size, features R2 Servo Motor mm sq., mm sq., mm sq., mm sq., mm sq., mm sq. Medium inertia Medium inertia servo motors with a wide range of size variation Low ripple ideal for positioning applications.
Page 7 High Performance AC Servo Systems The 3rd generation of SANMOTION R servo ampliﬁ - er series 3E Model features evolved performance with high responsiveness, and are more eco-efﬁ - cient and easier to use. It contributes to improving machine performance. Evolved Cycle time can be shortened by high-speed positioning control The 3E Model has a speed frequency response...
Page 8: Features
Features Features Eco-efficient Reduced power consumption Power consumption management Power consumption of your Our new servo amplifiers consume machines can be managed by less power; a maximum of 15% a monitoring function. The ser- reduction in power consumption Axis Power consumption Unit 0.41 vo amplifier calculates power...
Page 9 Model-based following control Auto-tuning The model-following control has achieved target val- The servo amplifier automatically optimizes servo ue response, disturbance suppression, and robust- gain and ﬁlter frequency in real time. ness at high levels. Model control system Velocity command Position Position/speed control Motor/machine model value...
Page 10 Features Features Multi-axis monitoring function Dual position feedback fully closed-loop control The setup software can display the state of motors A fully closed-loop control is possible by using in- and ampliﬁers of up to 15 axes. formation from two encoders: e.g., a linear encoder mounted on the load machine and a high-resolution motor-mounted encoder.
Page 11 Downsized servo motors Low cogging torque Our R2 series servo motors achieve high torque and Cogging torque in motors has been reduced compared to our conventional product, achieving smoother ma- high overall performance while reducing the motor chine operation. length by 22% compared to our conventional product.* * Comparing an R2CA18350 model and a conventional Q2CA18350 model.
Page 12 Features High-Precision Battery-less Absolute Encoder Our servo motors come with a high-precision battery-less absolute encode, Model No. HA035, as standard. No need to worry about battery life It does not use batteries, which require periodic replacement, elimi- and battery exporting procedures. nating cumbersome maintenance work and export procedures.
Page 13 Servo Ampliﬁer and Servo Motor Combination Table ● Standard speciﬁcations ... Output shaft: straight, oil seal: no, connection: cannon plug ● ... Output shaft: with key, oil seal: yes, connection: cannon plug (15 kW or less) or terminal block (20 kW or higher) Servo motor Servo ampliﬁer Classiﬁcation...
Page 14: Standard Model Number List
Standard Model Number List Standard Model Number List Contact us for speciﬁcations of models that are not listed. 400 VAC Input voltage Servo Ampliﬁer R 3E Model Analog/Pulse Input Type Internal Page Main circuit Control circuit Encoder General-purpose Amplifier regenerative STO function...
Page 15 400 VAC Input voltage Servo Ampliﬁer R 3E Model Built-in Positioning Function, Parallel Type Internal Page Main circuit Control circuit Encoder General-purpose Amplifier regenerative STO function Safety Model no. power supply power supply type output capacity Specifications Dimensions resistor p.
Page 16 Standard Model Number List Standard Model Number List Contact us for speciﬁcations of models that are not listed. 400 VAC Input voltage Servo Motor ● Standard speciﬁcations ... Output shaft: straight, oil seal: no, connection: cannon plug ● ... Output shaft: with key, oil seal: yes, connection: cannon plug (15 kW or less) or terminal block (20 kW or higher) Model no.
Page 17 400 VAC Input voltage Servo Motor ● Standard speciﬁcations ... Output shaft: straight, oil seal: no, connection: cannon plug ● ... Output shaft: with key, oil seal: yes, connection: cannon plug (15 kW or less) or terminal block (20 kW or higher) Model no.
Page 18 Standard Model Number List Standard Model Number List Contact us for speciﬁcations of models that are not listed. R 3E Model Servo Ampliﬁer Options Model no. Category Remarks Page Model no. Category Remarks Page AL-01020858-01 Copper connection bar between ampliﬁers 800 A p.
Page 19 Servo Ampliﬁer R 3E Model Analog/Pulse Input Type Ampliﬁer capacity: 25 to 800 A This is a high-responsiveness AC servo ampliﬁer that pursues evolved performance, energy efﬁciency, and ease of use. Safe Torque Off function equipped models are also available. Safe Torque Off (STO) is a safety function deﬁned in IEC/EN 61800-5-2:2016.
Page 20: Servo Amplifiers
Servo Amplifiers R 3E Model Analog/Pulse Input type System Conﬁguration See page 79 for the system conﬁguration of functional safety models. 25 to 100 A The photo shows a 25 A model. T S R Option Setup software Molded case Servo ampliﬁer circuit breaker...
Page 21 Options and Peripheral Items (25 to 100 A) No. Name Model no. Description Page Can be downloaded from Parameters can be set and monitored via communication Setup software Product Information on our p. 102 with a PC. website. AL-00896515-0 □ USB cable PC cable for setup software p.
Page 22 Servo Amplifiers R 3E Model Analog/Pulse Input type System Conﬁguration See page 79 for the system conﬁguration of functional safety models. 150, 300 A The photo shows a 300 A model. T S R Option Setup software Host device Molded case circuit breaker Servo ampliﬁer...
Page 23 (150 A, 300 A) Options and Peripheral Items No. Name Model no. Description Page Can be downloaded from Parameters can be set and monitored via communication Setup software Product Information on our p. 102 with a PC. website. AL-00896515-0 □ USB cable PC cable for setup software p.
Page 24 Servo Amplifiers R 3E Model Analog/Pulse Input type System Conﬁguration See page 79 for the system conﬁguration of functional safety models. 800 A Host device Option Option Setup software External regenerative resistor 24 VDC control power supply Option Communication cable between Option...
Page 25 800 A Options and Peripheral Items ( No. Name Model no. Description Page Can be downloaded from Parameters can be set and monitored via communication Setup software Product Information on our p. 102 with a PC. website. AL-00896515-0 □ USB cable PC cable for setup software p.
Page 26 Servo Amplifiers R 3E Model Analog/Pulse Input type General Speciﬁcations Position control, speed control, torque control RoHS Control functions (switched with parameters) Control system IGBT-based, sinusoidal PWM control Safe Torque Main circuit power 3-phase 380 to 480 VAC (+10, -15%), 50/60 Hz ( ± 3 Hz) Off model, supply Safety model...
Page 27 ■ General-purpose output speciﬁcations Sinking (NPN) type Servo ampli er Host device OUT-PWR Out 1 to 8 39-46 load OUT-COM OUT-COM Sourcing (PNP) type Servo ampli er Host device OUT-PWR OUT+COM 39-46 Out 1 to 8 load...
Page 28 Servo Amplifiers R 3E Model Analog/Pulse Input type Dimensions (Unit: mm) See page 80 for the dimensional drawings of functional safety models. □ □□ □ □□ 25 A - Model no.: RS3C02A , RS3C02A Mass: 2.5 kg (70) 16.5 (27)
Page 29 □ □ □ □ 150 A - Model no.: RS3C15A , RS3C15A Mass: 11.0 kg (Safety model: 11.1 kg) (11) 198 ± 1 (70) 220 ± 1 4-ø7 (16.5) 排気吸気 (77) 217 ± 1 □ □ □ □ 300 A - Model no.: RS3C30A , RS3C30A Mass: 18.0 kg (Safety model: 18.1 kg)
Page 30 Servo Amplifiers R 3E Model Analog/Pulse Input type Dimensions (Unit: mm) 800 A □ □□ □ □□ Ampliﬁer unit model no.: RS3D80A , RS3D80A 370 ± 1 Mass: 32.5 kg 400 ± 1 (70) 175 ± 0.5 175 ±...
Page 32 Servo Amplifiers R 3E Model Analog/Pulse Input type External Wiring Diagram 25 to 100 A Sink type (NPN) output External regenerative resistor Short cable User unit (10) AC power 3ø 380 to 480 V 50/60 Hz (12) Servo motor Built-in regenerative 24 VDC...
Page 33 25 to 100 A Source type (PNP) output External regenerative resistor Short cable User unit (10) AC power 3ø 380 to 480 V 50/60 Hz (12) Servo motor Built-in regenerative 24 VDC resistor 24 V Holding brake (Install only devices with brakes) Servo ampliﬁer 24 VDC Start ready...
Page 34 Servo Amplifiers R 3E Model Analog/Pulse Input type External Wiring Diagram 150, 300 A Sink type (NPN) output External regenerative Dynamic brake resistor (11) resistor User unit Connect to TH1-1 and TH1-2. AC power 3ø 400 to 480 V 50/60 Hz (12) Servo motor...
Page 35 150, 300 A Source type (PNP) output External regenerative Dynamic brake resistor (11) resistor User unit Connect to TH1-1 and TH1-2. AC power 3ø 400 to 480 V 50/60 Hz (12) Servo motor 24 VDC 24 V Holding brake (Install only devices with brakes) Servo ampliﬁer 24 VDC...
Page 36 Servo Amplifiers R 3E Model Analog/Pulse Input type External Wiring Diagram 800 A Sink type (NPN) output Dynamic brake resistor External regenerative resistor Connect to TH1-1 and TH1-2. Dynamic brake resistor User unit User unit AC power 3ø Connect to TH1-1 RB1 RB2 380 to 480 V...
Page 37 800 A Source type (PNP) output Dynamic brake resistor External regenerative Connect to TH1-1 resistor and TH1-2. Dynamic brake resistor User unit User unit AC power 3ø Connect to TH1-1 380 to 480 V RB1 RB2 (13) and TH1-2. 50/60 Hz Servo motor L1(R)
Page 38 Servo Amplifiers R 3E Model Precautions when Replacing Our Conventional Products For analog/pulse type ■ Position command pulse input The SANMOTION R 3E Model series ampliﬁers are not compatible with some of position command pulse sig- nals. Furthermore, using an open collector output requires wiring change. SANMOTION R, ADVANCED MODEL 3E Model Host controller's...
Page 39: Ethercat Interface Type
Servo Ampliﬁer R 3E Model EtherCAT interface type Ampliﬁer capacity: 25 to 800 A More evolved AC servo ampliﬁers that provide improved basic performance including high responsiveness, and are more eco-efﬁcient and easier to use. With a 62.5 s minimum communication cycle, the high-speed EtherCAT fieldbus subdivides commands, realizing smoother operation of devices.
Page 40 Servo Amplifiers R 3E Model EtherCAT Interface type System Conﬁguration See page 79 for the system conﬁguration of functional safety models. 25 to 100 A The photo shows a 25 A model. T S R Option Setup software Molded case circuit breaker Servo ampliﬁer...
Page 41 Options and Peripheral Items (25 to 100 A) No. Name Model no. Description Page Can be downloaded from Parameters can be set and monitored via communication Setup software Product Information on our p. 102 with a PC. website. AL-00896515-0 □ USB cable PC cable for setup software p.
Page 42 Servo Amplifiers R 3E Model EtherCAT Interface type System Conﬁguration See page 79 for the system conﬁguration of functional safety models. 150, 300 A The photo shows a 300 A model. T S R Option Setup software Host device Molded case Servo ampliﬁer circuit breaker...
Page 43 (150 A, 300 A) Options and Peripheral Items No. Name Model no. Description Page Can be downloaded from Parameters can be set and monitored via communication Setup software Product Information on our p. 102 with a PC. website. AL-00896515-0 □ USB cable PC cable for setup software p.
Page 44 Servo Amplifiers R 3E Model EtherCAT Interface type System Conﬁguration See page 79 for the system conﬁguration of functional safety models. 800 A Host device Option Option Setup software External regenerative resistor 24 VDC control power supply Option communication cable Power supply unit...
Page 45 800 A Options and Peripheral Items ( No. Name Model no. Description Page Can be downloaded from Parameters can be set and monitored via communication Setup software Product Information on our p. 102 with a PC. website. AL-00896515-0 □ USB cable PC cable for setup software p.
Page 46 Servo Amplifiers R 3E Model EtherCAT Interface type Common Speciﬁcations Control functions Position control, speed control, torque control (switched with parameters) RoHS Control system IGBT-based, sinusoidal PWM control Main circuit power 3-phase 380 to 480 VAC (+10, -15%), 50/60 Hz ( ± 3 Hz) Safe Torque supply Off model,...
Page 47 ■ EtherCAT interface speciﬁcations Physical layer IEC 61158-2, IEEE802.3u 100BASE-TX Data link layer IEC 61158-3/4 Type 12 Application layer IEC 61158-5/6 Type 12 Device proﬁle IEC 61800-7 Proﬁle Type 1 (CiA 402), CoE (CANopen over EtherCAT), FoE (File access over EtherCAT) Communication port RJ45 connector (2 ports) Bit rate...
Page 48 Servo Amplifiers R 3E Model EtherCAT Interface type Dimensions [Unit: mm] □ □ 150 A - Model no.: RS3C15A Mass: 11.0 kg (Safety model: 11.1 kg) (11) 198 ± 1 (70) 220 ± 1 4- ø 7 (16.5) 排気...
Page 49 800 A Ampliﬁer unit model no.: RS3D80A □ H □□ Mass: 32.5 kg 370 ± 1 400 ± 1 (70) 175 ± 0.5 175 ± 0.5 排気 (16.5) 吸気 (220) Power supply unit model no.: RS3PAC550 Mass: 23.0 kg 270 ± 1 300 ±...
Page 50 Servo Amplifiers R 3E Model EtherCAT Interface type External Wiring Diagram 25 to 100 A External regenerative Short cable resistor AC power 3ø 380 to 480 V (10) User unit 50/60 Hz Built-in regenerative resistor 24 VDC Servo motor (15) Holding brake 24 V...
Page 51 150, 300 A External regenerative resistor (10) AC power 3ø Dynamic brake resistor 400 to 480 V User unit B+ B- 50/60 Hz Connect to TH1-1 and TH1-2. 24 VDC Cannon plug Servo motor Orange (yellow) White Orange (15) (yellow) Black Holding brake Green...
Page 52 Servo Amplifiers R 3E Model EtherCAT Interface type External Wiring Diagram 800 A Dynamic brake resistor Connect to TH1-1 External regenerative and TH1-2. resistor User unit Dynamic brake resistor User unit AC power 3ø Connect to TH1-1 380 to 480 V RB1 RB2 (17) and TH1-2.
Page 53: Built-In Positioning Function Type
Servo Ampliﬁer R 3E Model Built-in positioning type Ampliﬁer capacity: 25 to 800 A This is a high-responsiveness AC servo ampliﬁer that pursues evolved performance, energy efﬁciency, and ease of use. The need for a positioning control unit is eliminated, simplifying the system. ■...
Page 54 Servo Amplifiers R 3E Model Built-in Positioning Function type System Conﬁguration See page 79 for the system conﬁguration of functional safety models. 25 to 100 A, parallel type The photo shows a 25 A model. T S R Serial type To a host controller / next servo ampliﬁer /...
Page 55 Options and Peripheral Items (25 to 100 A) Parallel type No. Name Model no. Description Page Can be downloaded from Parameters can be set and monitored via communication Setup software Product Information on our p. 102 with a PC. website. AL-00896515-0 □...
Page 56 Servo Amplifiers R 3E Model Built-in Positioning Function type System Conﬁguration See page 79 for the system conﬁguration of functional safety models. 150, 300 A, parallel type The photo shows a 300 A model. T S R Serial type To a host controller / next servo ampliﬁer / terminating connector...
Page 57 (150 A, 300 A) Options and Peripheral Items Parallel type No. Name Model no. Description Page Can be downloaded from Parameters can be set and monitored via communication Setup software Product Information on our p. 102 with a PC. website. AL-00896515-0 □...
Page 58 Servo Amplifiers R 3E Model Built-in Positioning Function type System Conﬁguration See page 79 for the system conﬁguration of functional safety models. 800 A, parallel type Host device Serial type Option To a host controller / Setup software next servo ampliﬁer / terminating connector Option...
Page 59 Options and Peripheral Items (800 A) Parallel type No. Name Model no. Description Page Can be downloaded from Parameters can be set and monitored via communication Setup software Product Information on our p. 102 with a PC. website. AL-00896515-0 □ USB cable PC cable for setup software p.
Page 60 Servo Amplifiers R 3E Model Built-in Positioning Function type General Speciﬁcations Control functions Position control RoHS Control system IGBT-based, sinusoidal PWM control 3-phase 380 to 480 VAC (+10, -15%), 50/60 Hz ( ± 3 Hz) Main circuit power supply Safe Torque Control circuit power supply* 24 VDC ( ±...
Page 61 Positioning Function Speciﬁcations and Operation Examples No. of controllable axes Number of points Up to 254 points (P000 to P253) can be set Command range -2,147,483,648 to +2,147,483,647 Command unit Selectable from mm/pulse/deg Feeding speed 2,147,483,647 mm/s (At a setting of 0.001 mm/pulse) Acceleration/deceleration Linear/S-curve can be switched Positioning Function...
Page 62 Servo Amplifiers R 3E Model Built-in Positioning Function type Dimensions (Unit: mm) See page 80 for the dimensional drawings of Safety models. Parallel type □ □□ 25 A - Model no.: RS3C02A Mass: 2.5 kg (70) 16.5 (27) □...
Page 63 Parallel type □ □ 150 A - Model no.: RS3C15A (11) 198 ± 1 Mass: 11.0 kg (Safety model: 11.1 kg) (70) 220 ± 1 4-ø7 (16.5) (77) 217 ± 1 □ □ 300 A - Model no.: RS3C30A (17) 236 ±...
Page 64 Servo Amplifiers R 3E Model Built-in Positioning Function type Dimensions [Unit: mm] Parallel type 800 A Ampliﬁer unit model no.: RS3D80A □ C □□ 370 ± 1 Mass: 32.5 kg 400 ± 1 (70) 175 ± 0.5 175 ± 0.5 (16.5) (220) Power supply unit model no.: RS3PAC550...
Page 65 Serial type □ □□ 25 A - Model no.: RS3C02A Mass: 2.5 kg (70) 16.5 (27) □ □□ 50 A - Model no.: RS3C05A Mass: 4.7 kg (70) (16.5) (27) □ □□ 100 A - Model no.: RS3C10A Mass: 8.5 kg (70) (16.5) (27)
Page 66 Servo Amplifiers R 3E Model Built-in Positioning Function type Dimensions [Unit: mm] Serial type □ □ 150 A - Model no.: RS3C15A (11) 198 ± 1 Mass: 11.0 kg (Safety model: 11.1 kg) (70) 220 ± 1 4-ø7 (16.5) (77) 217 ±...
Page 67 Serial type 800 A Ampliﬁer unit model no.: RS3D80A □ F □□ 370 ± 1 Mass: 32.5 kg 400 ± 1 (70) 175 ± 0.5 175 ± 0.5 (16.5) (220) Power supply unit model no.: RS3PAC550 270 ± 1 Mass: 23.0 kg 300 ±...
Page 68 Servo Amplifiers R 3E Model Built-in Positioning Function type External Wiring Diagram Parallel type 25 to 100 A, sink type (NPN) output External regenerative resistor AC power 3ø User unit (13) 400 to 480 V Built-in 50/60 Hz (14) regenerative resistor 24 VDC...
Page 69 Parallel type 25 to 100 A, source type (PNP) output External regenerative resistor User unit AC power 3ø (13) 400 to 480 V Built-in 50/60 Hz (14) regenerative resistor 24 VDC Servo motor Orange (Yellow) Orange White (Yellow) (12) Black Green Holding brake 24 V...
Page 70 Servo Amplifiers R 3E Model Built-in Positioning Function type External Wiring Diagram Parallel type 150, 300 A, sink type (NPN) output External regenerative resistor User unit AC power 3ø Dynamic brake resistor 400 to 480 V 50/60 Hz Connect to TH1-1 (14) and TH1-2.
Page 71 Parallel type 150, 300 A, source type (PNP) output External regenerative resistor AC power 3ø User unit Dynamic brake resistor 400 to 480 V 50/60 Hz (14) Connect to TH1-1 and TH1-2. 24 VDC Servo motor Orange (Yellow) White Orange (12) (12) (Yellow)
Page 72 Servo Amplifiers R 3E Model Built-in Positioning Function type External Wiring Diagram Parallel type 800 A, sink type (NPN) output Dynamic brake resistor External regenerative Connect to TH1-1 resistor and TH1-2. User unit User unit Dynamic brake resistor AC power 3ø Connect to TH1-1 380 to 480 V RB1 RB2...
Page 73 Parallel type 800 A, source type (PNP) output Dynamic brake resistor Connect to TH1-1 External regenerative resistor and TH1-2. User unit User unit Dynamic brake resistor AC power 3ø Connect to TH1-1 380 to 480 V RB1 RB2 (14) and TH1-2. 50/60 Hz Servo motor L1(R)
Page 74 Servo Amplifiers R 3E Model Built-in Positioning Function type External Wiring Diagram Serial type 25 to 100 A External regenerative resistor User unit AC power 3ø 400 to 480 V B+ B- 50/60 Hz (13) Built-in regenerative resistor For cannon plug 24 VDC Servo motor Orange (Yellow)
Page 75 Serial type 150, 300 A External regenerative resistor AC power 3ø User unit Dynamic brake resistor 400 to 480 V 50/60 Hz (14) Connect to TH1-1 and TH1-2. For cannon plug 24 VDC Servo motor Orange (Yellow) White Orange (Yellow) (12) Black Holding brake...
Page 76 Servo Amplifiers R 3E Model Built-in Positioning Function type External Wiring Diagram Serial type 800 A External regenerative resistor User unit User unit AC power 3ø RB1 RB2 380 to 480 V (14) 50/60 Hz Servo motor L1(R) L2(S) L3(T) CN10 CN10...
Page 78 Servo Amplifiers R 3E Model Safety Interface type Functional safety Broadly compatible with functional safety, enabling easy integration of safety functions in a device. Functional safety functions deﬁned in IEC/EN 61800-5-2:2016: STO (Safe Torque Off), SS1 (Safe Stop 1), SS2 (Safe Stop 2), SOS (Safe Operating Stop), SLS (Safely-Limited Speed), SBC (Safe Brake Control), and SSM (Safe Speed Monitor).
Page 79 System Conﬁguration For missing servo amplifier parts, see the respective pages of the analog/pulse, EtherCAT, and built-in positioning types. 25 to 800 A The photo shows a 100 A model. Option Setup software Functional safety Option USB communication cable Option Connector SF-CN1 SF-CN2...
Page 80 Servo Amplifiers R 3E Model Safety Interface type Dimensions (Unit: mm) Shown below are the dimensional drawings of analog/pulse type servo ampliﬁers combined with a Safety module.Combinations with EtherCAT or built-in positioning type ampliﬁers have different connectors from the analog/pulse, but are identical in dimensions. 25 A Mass: 2.6 kg 69.2...
Page 81 External Wiring Diagram Safety models For diagrams of the amplifier portion, see the respective pages of analog/pulse, EtherCAT, and built-in positioning types. Servo ampli er Safety unit, safety PLC, etc. Safety module SF-CN1 SFIA1 24 VDC SFIA1-COM ±10% SFIB1 SFIB1-COM SFIC1 SFIC1-COM SFID1...
Page 82 サーボアンプ R 3E Model Encoder Wiring Diagram (Common to analog/pulse, EtherCAT, built-in positioning function, and functional safety types) Absolute encoders Battery-less absolute encoder [Model No. HA035] Single-turn absolute encoder [Model No. PA035S] Option: Battery-backup absolute encoder [Model no. PA035C] (1) Use shielded twisted pair cables.
Page 83 Servo Motor R2 and R1 Rotary Motors Output capacity: 550 W to 55 kW These are rotary servo motors with a wide range of product lineup. ■ How to read model numbers Note that not all the possible combinations of the numbers and characters below are valid. Also, some of the numbers/characters listed below are for optional models.
Page 84: Servo Motors
Servo Motors Speciﬁcations Servo Motors Medium Inertia and Low Ripple RoHS 400 VAC Input voltage 130 mm sq. 100 mm sq. 130 mm sq. Flange size R2CA13050D R2CA10075F R2CA10100F R2CA13120R Servo motor model no. RS3C02 □□ RS3C05 □□ RS3C02 □□ Compatible servo ampliﬁer model no.
Page 85 130 mm sq. Flange size R2CA13120F R2CA13180H R2CA13180D Servo motor model no. RS3C05 □□ RS3C02 □□ RS3C05 □□ Compatible servo ampliﬁer model no. 50 A 25 A 50 A Unit Symbol Notes ★ Rated output ★ 2000 2000 2000 Rated speed ★...
Page 86 Servo Motors Speciﬁcations Servo Motors Medium Inertia and Low Ripple RoHS 400 VAC Input voltage 130 mm sq. 180 mm sq. Flange size R2CA13200L R2CA13200H R2CA18350L Servo motor model no. RS3C02 □□ RS3C05 □□ Compatible servo ampliﬁer model no. 25 A 50 A Unit...
Page 87 180 mm sq. Flange size R2CA18350D R2CA18450H R2CA18550R Servo motor model no. RS3C10 □□ Compatible servo ampliﬁer model no. 100 A Unit Symbol Notes ★ Rated output ★ 2000 2000 1500 Rated speed ★ 4000 3500 3000 Maximum speed ★ 17.0 21.5 35.0...
Page 88 Servo Motors Speciﬁcations Servo Motors Medium Inertia and Low Ripple RoHS 400 VAC Input voltage 180 mm sq. 220 mm sq. Flange size R2CA18550H R2CA18750H R2CA2211KB Servo motor model no. Compatible servo ampliﬁer model no. RS3C15 □□ 150 A Unit Notes Symbol ★...
Page 89 220 mm sq. 275 mm sq. 320 mm sq. Flange size R2CA2215KV R2CA2220KV R2CA2830KV R2CA3255KB Servo motor model no. RS3C15 □□ RS3C30 □□ RS3D80 □□ Compatible servo ampliﬁer model no. 150 A 300 A 800 A Unit Symbol Notes ★ Rated output ★...
Page 90 Servo Motors Speciﬁcations Servo Motors Low Inertia, High Power Rate RoHS 400 VAC Input voltage 100 mm sq. Flange size R1CA10150V R1CA10200V Servo motor model no. RS3C02 □□ RS3C05 □□ Compatible servo ampliﬁer model no. 25 A 50 A Unit Notes Symbol ★...
Page 91 130 mm sq. 180 mm sq. Flange size R1CA13300V R1CA18550H Servo motor model no. RS3C05 □□ RS3C15 □□ Compatible servo ampliﬁer model no. 50 A 150 A Unit Symbol Notes ★ Rated output ★ 3000 1500 Rated speed ★ 5000 3000 Maximum speed ★...
Page 92 Servo Motors Speciﬁcations Servo Motors Low Inertia, High Power Rate RoHS 400 VAC Input voltage 180 mm sq. Flange size R1CA18750L R1CA1811KR Servo motor model no. RS3C15 □□ Compatible servo ampliﬁer model no. 150 A Unit Notes Symbol ★ Rated output ★...
Page 93 180 mm sq. 220 mm sq. Flange size R1CA1815KB R1CA2220KV Servo motor model no. RS3C15 □□ RS3C30 □□ Compatible servo ampliﬁer model no. 150 A 300 A Unit Symbol Notes ★ Rated output ★ 1500 1500 Rated speed ★ 2000 2000 Maximum speed ★...
Page 94 Servo Motors Dimensions [Unit: mm] 100 mm sq. R2 Servo Motor 750 W to 1.0 kW LL ± 1 □ LC 0.08 0.02 øLZ (LG) ø0.08 Oil seal QE Tap (Option) Depth LT JN2AS10ML2-R (for encoder) (KB1) (KB2) JL04V-2E20-15PE-B-R (for motor, brake, and ground) ...
Page 95 130 mm sq. R2 Servo Motor 2 kW 0.08 M □ 0.02 (LG) 4-øLZ1 ø0.08 QE Tap JN2AS10ML2-R Depth LT (for encoder) Oil seal 　 (KB1) (KB2) 2-LZ2 (Tap for removing motor) JL04V-2E24-11PE-B-R Cross section H-H (for motor, brake, and ground) ...
Page 96 Servo Motors Dimensions [Unit: mm] 180 mm sq. R2 Servo Motor 7.5 kW 0.08 0.02 □LC (LG) 0.08 4-ØLZ1 (IL2) 2-M8 (QA) Cross section H-H QE Tap Depth LT Oil seal (IL1) (IL2) 2-LZ2 (IF) Eye bolt (KB3) JN2AS10ML2-R (Tap for removing motor) (for encoder)
Page 97 220 mm sq. R2 Servo Motor 20 kW □LC Allow 50 mm or more clearance 0.10 (□230) 4-ØLZ1 0.03 QE Tap (LE) (LG) For eye bolt Oil seal 0.08 M Depth LT 2-M8 2-LZ2 (Tap for removing motor) (QA) Cross section H-H JL04V-2E18-12PE-B-R (IL1)
Page 98 Servo Motors Dimensions [Unit: mm] 320 mm sq. R2 Servo Motor 55 kW （ 61 ） Model no.: R2CA3255KB ø 61 ± 0.3 Power line outlet for motor and fan Connector (for thermostat): Molex Ground (M10) Plug: 5559-02P for motor Terminal: 5558T2L Cross section...
Page 99 100 mm sq. R1 Servo Motor 1.5 to 2.0 kW 0.08 □LC 0.02 4-ØLZ1 (LG) 0.08 M (QA) Oil seal QE Tap JN2AS10ML2-R Depth LT (for encoder) (KB1) (KB2) JL04V-2E20-15PE-B-R Cross section H-H (for motor, brake, and ground) This dimensional drawing is for a servo motor equipped with a battery-less absolute encoder and a brake. Battery-less absolute encoder Single-turn absolute encoder Without brake...
Page 100 Servo Motors Dimensions [Unit: mm] 180 mm sq. R1 Servo Motor 5.5 to 15 kW γ Allow 50 mm or more clearance □LC α (LG) β 4-ØLZ1 (IL2) (QA) Cross section H-H (IL1) (IL2) QE Tap Oil seal Depth LT 2-LZ2 (41)
Page 101: Options
Options Setup software ..............p. 102 Servo amplifier connectors .......... p. 104 ....Motor power connectors and wire size p. 112 ............Encoder connectors p. 114 ..................Cables p. 115 ..............Analog monitor p. 120 ......... External regenerative resistors p. 120 ..........
Page 102 Options Setup software This software allows you to set servo system parameters from a PC. It also allows you to easily start up and run tests for the servo system. The software can be downloaded from Product Information on our website. https://www.sanyodenki.com/ ■...
Page 103 Diagnosis screen Causes and corrective actions can be checked based on alarm status. The current and past 15 alarm occurrences can be checked. Test run Servo tuning assist Servo motor test runs can be performed easily by issuing By setting the mechanical conditions, servo tuning can velocity commands and position commands from a PC.
Page 104 Options Servo Ampliﬁer Connectors ■ Analog/Pulse input type 25 to 100 A Individual connectors Connector no. Description Model no. Manufacturer part no. Manufacturer Controller connection AL-00385594 10150-3000PE and 10350-52A0-008 Encoder connection AL-00632607 36210-0100PL and 36310-3200-008 3M Japan Limited Encoder connection AL-00632607 36210-0100PL and 36310-3200-008 Safety device connection...
Page 105 ■ Analog/Pulse input type 150, 300 A Individual connectors Connector no. Description Model no. Manufacturer part no. Manufacturer Controller connection AL-00385594 10150-3000PE and 10350-52A0-008 Encoder connection AL-00632607 36210-0100PL and 36310-3200-008 3M Japan Limited Encoder connection AL-00632607 36210-0100PL and 36310-3200-008 CN4* Safety device connection (for short-circuiting) AL-00718251-01 2040978-1 Tyco Electronics...
Page 106 Options Servo Ampliﬁer Connectors ■ EtherCAT type 25 to 100 A Individual connectors Connector no. Description Model no. Manufacturer part no. Manufacturer Please prepare by yourself. Ethernet IN, OUT Controller connection Use a CAT5e standard-compliant shielded type modular plug (RJ-45). Encoder connection AL-Y0012504-01 54599-1016...
Page 107 ■ EtherCAT type 150, 300 A Individual connectors Connector no. Description Model no. Manufacturer part no. Manufacturer Ethernet Please prepare by yourself. IN, OUT Controller connection Use a CAT5e standard-compliant shielded type modular plug (RJ-45). Encoder connection AL-Y0012504-01 54599-1016 Molex Japan Co., Ltd.
Page 108 Options Servo ampliﬁer connector Built-in positioning function, parallel type 25 to 100 A Individual connectors Connector no. Description Model no. Manufacturer part no. Manufacturer Controller connection AL-00385594 10150-3000PE and 10350-52A0-008 3M Japan Limited Encoder connection AL-Y0012504-01 54599-1016 Molex Japan Co., Ltd. Encoder connection AL-Y0012504-01 54599-1016...
Page 109 Built-in positioning function, parallel type 150 to 300 A Individual connectors Connector Description Model no. Manufacturer part no. Manufacturer Controller connection AL-00385594 10150-3000PE and 10350-52A0-008 3M Japan Limited Encoder connection AL-Y0012504-01 54599-1016 Molex Japan Co., Ltd. Encoder connection AL-Y0012504-01 54599-1016 Safety device connection CN4* AL-00849548-02...
Page 110 Options Servo ampliﬁer connector ■ Built-in Positioning Function, Serial Type 25 to 100 A Individual connectors Connector no. Description Model no. Manufacturer part no. Manufacturer Please prepare by yourself. Serial communication CN0, CN1 connection Prepare a shielded modular plug (RJ-45). Encoder connection AL-Y0012504-01 54599-1016...
Page 111 ■ Built-in Positioning Function, Serial Type 150 to 300 A Individual connectors Connector no. Description Model no. Manufacturer part no. Manufacturer CN0, CN1 Serial communication connection Please prepare by yourself. Prepare a shielded modular plug (RJ-45). Encoder connection AL-Y0012504-01 54599-1016 Molex Japan Co., Ltd.
Page 112 Options Servo Motor Power Connectors and Wire Size Manufacturer: Japan Aviation Electronics Industry, Ltd. The part numbers listed below are for when ordering connectors as single items. Note that cables are not included. Power connectors, standard Power connectors, waterproof, TÜV-compliant Brake connectors, standard, waterproof, TÜV-compliant (1) Plug (Mfr.
Page 113 Manufacturer: Japan Aviation Electronics Industry, Ltd. Recommended motor power Main power supply cable size Flange Compatible Pin assignment cable size size Motor model no. ampliﬁer (R, S, T, and ground) (U, V, W, and [mm] capacity ground) U phase V phase W phase Ground Brake AWG No.
Page 114 Options Encoder/Thermostat Connectors Encoder connectors Encoder combination plug Encoder recepta- Compatible cable model no. Motor cle model no. diameter Pin assignment Remarks (with rubber bushing) ﬂange size (Motor side) (Bushing color) Straight Angled ø5.7 to 7.3 mm JN2DS10SL1-R JN2FS10SL1-R (Black) See the encoder R1: 100 to 220 mm sq.
Page 115 Cables ■ USB communication cable for setup software Communication cable with computers for setup software use. Cable length: L Model no. AL-00896515-01 PC side (USB type A) Servo ampli er side (USB mini B) AL-00896515-02 Speciﬁcations or the drawing are subject to change without notice. ■...
Page 116 Options Servo Motor Power Cables Power Red, white, black Brake Yellow, yellow Plug (straight) Ground Green This item is also listed in the Power Connector to Servo Motor Power Connectors and Wire Size table. Connect power line to the servo ampliﬁer’s connector CNB. Connect brake line to the servo ampliﬁer’s connector CNE.
Page 117 Power Power Red, white, black Red, white, black Brake Plug Ground Plug Yellow, yellow Ground Green Green 180 mm sq. 180 mm sq. motors motors Compatible motors: R2CA18550H Compatible motors: R2CA18550H Cable length Cable length Power cable Power/brake cable L [m] L [m] AL-00997919-01 AL-00997920-01...
Page 118 Options Cables ■ Servo motor encoder cables Compatible motors: Other than R2CA2830KV, R2CA3255KB, for analog/pulse type servo ampliﬁers Cable length: L [m] Model no. Receptacle: 36210-0100PL Straight plug: JN2DS10SL2-R Shell kit: 36310-3200-008 Contact: JN1-22-22F-PKG100 AL-00937694-01 3M Japan AL-00937694-02 Motor ←　→ Ampliﬁer AL-00937694-03 AL-00937694-05 AL-00937694-10...
Page 119 ■ Servo motor cooling fan power cables Compatible motors: R1CA18550H, R1CA18750L, R1CA1811KR, R1CA1815KB, R1CA2220KV Cable length: L Model no. AL-00997923-01 White, white → Motor AWG20 AL-00997923-02 AL-00997923-03 Plug : N/MS3106B10SL-4S AL-00997923-05 Clamp : N/MS3057-4A AL-00997923-10 Compatible motors: R2CA2830KV Cable length: L Model no.
Page 120 Options Analog Monitor (Unit: mm) This is an analog monitor that can display velocity waveforms on an oscilloscope for the purpose of system tuning or maintenance. Name Description Model no. Monitor box main unit 1) Analog monitor box Q-MON-3 2 pcs of dedicated cables 2) Dedicated cable 1 pc of dedicated cable...
Page 121 Selection of Servo Motor Output (Rotary Motors) This is a calculation method for deriving required servo motor output based on speciﬁcations of machines. In this instance an introduction on the procedure for the selection is provided primarily for instances where ball screw (horizontal) mechanism is involved.
Page 122: Selection Guide
Selection Guide π×ρ× × （　）［］＝ × kg m Selection of Servo Motor Output (Rotary Motors) × • Actual torque: T ≤ T 4. Provisional selection of servo motor output （　）（　）＝ × × ［...
Page 123 Selection materials by mechanism Typical mechanism examples and required selection criteria are shown below. Provide us with these informa- tion when consulting us for selection. Ball Screw Rack & Pinion External force Work External force Work External force Work External force Work Rack Table...
Page 124: Motor Protection Rating
Motor Protection Rating Protection rating Our servo motors comply with protection ratings of IEC standards (IEC 60529, IEC 60034-5) and JIS standards (JIS C 0920, JIS C 4034-5). I P 6 5 Ingress Protection First digit The degree of protection (IP code) is deﬁned by IEC (International (A number from 0 to 6 or the letter X) Electrotechnical Commission) 60529 Degrees of Protection Provided by Second digit...
Page 125: Safety Precautions
Safety Precautions The products featured in this catalog are designed for use with general industrial machinery. Pay sufﬁcient attention to the following. • Read the included Instruction Manual carefully before installing, assembling, and using the product for proper use. The Instruction Manu- al is available for download from our website.
Page 126 Wiring WARNING 22. Perform wiring correctly and securely. Failure to do so may cause injury. 23. Perform wiring work according to the wiring diagrams or the Instruction Precautions on Use Manual. Failure to follow this may cause electric shock or ﬁre. 1.
Page 127 motor's dynamic braking resistor and may result in accidents. Failure to Transportation follow this may cause ﬁre or burns. 4. Follow the instructions written on the package box and avoid excessively 5. Never use products with voltages exceeding their speciﬁed input voltage stacking boxes.
Page 128 The names of companies and/or their products speciﬁed in this catalog are the trade names, and/or trademarks and/or registered trademarks of such respective companies. SANMOTION is a trademark of SANYO DENKI CO., LTD. Speciﬁcations are subject to change without notice.

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