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transcover UnderCover Installation Manual

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UnderCover
INSTALLATION
+44(0)1622 792006
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sales@transcover.com
|
www.transcover.com

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Summary of Contents for transcover UnderCover

  • Page 1 UnderCover INSTALLATION +44(0)1622 792006 sales@transcover.com www.transcover.com...

  • Page 2: Table Of Contents

    INSTALLATION INSTRUCTIONS CONTENTS TABLE DES MATIÈRES I INHALT Introduction Safety Symbols System Components System Specifications Checklist Mounting Distance Pivot Mounts Stub Mount (Optional) Pivot Mount (continued) Lower Arm Lower Arm Cylinder Upper Arm Crossbar Cylinders Rollerbar Crossbar Inserts Crossbar Headboard Legs Headboard Leg (Option 1) Valve Mount Bracket Headboard Leg (Option 2)

  • Page 3: Introduction

    ................................Nous vous remercions d’avoir acheté un système de couverture de niveau de Transcover. Il a été conçu et fabriqué par Transcover pour fournir des années de fonctionnement sans problème.

  • Page 4: Safety Symbols

    INSTALLATION INSTRUCTIONS SAFETY SYMBOLS SYMBOLES DE SÉCURITÉ I SICHERHEITSSYMBOLE • Do NOT operate in high winds • Wear Head Protection • Ne pas faire fonctionner en cas de • Tarp Out • Port du casque de sécurité obligatoire vents violents •...

  • Page 5: System Components

    INSTALLATION INSTRUCTIONS SYSTEM COMPONENTS COMPOSANTS DU SYSTÈME | SYSTEMTEILE PART DESCRIPTION PART NO. Pivot Mount Stub Bracket UC-XR-01 Pivot Mount UC-PM-01 Pivot Mount Insert - RH UC-PMI-01 Pivot Mount Insert - LH UC-PMI-02 Lower Arm UC-LARM-01 Lower Arm Spacer UC-PMS-01 Lower Arm Collar UC-COL-02 Cylinder Mount Pin Collar...

  • Page 6: System Specifications

    INSTALLATION INSTRUCTIONS SYSTEM SPECIFICATIONS SPÉCIFICATIONS DU SYSTÈME I SYSTEMSPEZIFIKATIONEN SYSTEM SPECIFICATIONS Versions available Hydraulic Wireless Remote Hydraulic Tri-Lever Control Body CHEM and DIN standard versions (up to 7m) CHEM and DIN standard Containers Weight 475kg Tarps Duramesh Supermesh Powermesh Style Standard / Side-Flaps / X-Span Warranty 1 year warranty...

  • Page 7: Checklist 1/5

    INSTALLATION INSTRUCTIONS CHECKLIST 1/5 LISTE DE VÉRIFICATION 1/5 | CHECKLISTE 1/5...
  • Page 8 INSTALLATION INSTRUCTIONS CHECKLIST 2/5 LISTE DE VÉRIFICATION 2/5 | CHECKLISTE 2/5...
  • Page 9 INSTALLATION INSTRUCTIONS CHECKLIST 3/5 LISTE DE VÉRIFICATION 3/5 | CHECKLISTE 3/5...
  • Page 10 INSTALLATION INSTRUCTIONS CHECKLIST 4/5 LISTE DE VÉRIFICATION 4/5 | CHECKLISTE 4/5...
  • Page 11 INSTALLATION INSTRUCTIONS CHECKLIST 5/5 LISTE DE VÉRIFICATION 5/5 | CHECKLISTE 5/5...

  • Page 12: Mounting Distance

    INSTALLATION INSTRUCTIONS MOUNTING DISTANCE DISTANCE DE MONTAGE | MOUNTING DISTANCE...

  • Page 13: Pivot Mounts

    INSTALLATION INSTRUCTIONS INSTALLING PIVOT MOUNTS INSTALLATION DE FIXATIONS PIVOTANTES | INSTALLATION DER PIVOTBEFESTIGUNGEN...
  • Page 14 INSTALLATION INSTRUCTIONS INSTALLING PIVOT MOUNTS INSTALLATION DE FIXATIONS PIVOTANTES | INSTALLATION DER PIVOTBEFESTIGUNGEN LH SIDE SHOWN WELDED OPTION...
  • Page 15 INSTALLATION INSTRUCTIONS OPTIONAL STUB MOUNTS - OPTION A ASSEMBLAGE CADRES DE MONTAGE | INSTALLATIONSHALTERUNGEN • BOLTS NOT SUPPLIED • BOLTS NICHT GELIEFERT UC-XR-02 UC-PM-01...
  • Page 16 INSTALLATION INSTRUCTIONS OPTIONAL STUB MOUNTS - OPTION B ASSEMBLAGE CADRES DE MONTAGE | INSTALLATIONSHALTERUNGEN • BOLTS NOT SUPPLIED • BOLTS NICHT GELIEFERT UC-XR-01 PACKER PLATES MAY BE REQUIRED...
  • Page 17 INSTALLATION INSTRUCTIONS OPTIONAL STUB MOUNTS - OPTION B INSTALLATION DE MONTAGE EN OPTION | OPTIONALE MONTAGEINSTALLATION M14 x 75 BOLT M14 NUT M14 WASHER x 16...
  • Page 18 INSTALLATION INSTRUCTIONS INSTALLING PIVOT MOUNTS INSTALLATION DE FIXATIONS PIVOTANTES | INSTALLATION DER PIVOTBEFESTIGUNGEN M20 x 70 BOLT M20 NUT M20 WASHER UC-HCYL-04 UC-PM-02...
  • Page 19 INSTALLATION INSTRUCTIONS INSTALLING PIVOT MOUNTS INSTALLATION DE FIXATIONS PIVOTANTES | INSTALLATION DER PIVOTBEFESTIGUNGEN M8 x 20 DOME BOLT M8 WASHER UC-PMCP-01...
  • Page 20 INSTALLATION INSTRUCTIONS INSTALLING LOWER ARM INSTALLATION DU BRAS INFÉRIEUR | INSTALLATION DES UNTEREN ARMS M8 x 65 SOCKET M8 NUT M8 WASHER UC-PMI-01 UC-LARM-01 UC-XR-01 UC-PMS-01 UC-COL-02...

  • Page 21: Lower Arm Cylinder

    INSTALLATION INSTRUCTIONS INSTALLING LOWER ARM CYLINDER INSTALLATION DU CYLINDRE DE BRAS INFERIEUR | INSTALLATION DES UNTEREN ARMZYLINDERS UC-LARM-01 ROLL PIN UC-HYCL-01 UC-COL-01 ......................................................................1” WASHER ROLL PIN U-PIN-02...
  • Page 22 INSTALLATION INSTRUCTIONS INSTALLING UPPER ARMS & CYLINDERS INSTALLATION DES BRAS SUPÉRIEURS | INSTALLATION DER OBEREN ARME UC-UARM-02 1” WASHER ROLL PIN UC-LARM-01 U-PIN-02 ..........................................ROLL PIN U-PIN-02 1” WASHER 1” WASHER ROLL PIN U-PIN-02 THIS END FACING OUTWARDS...

  • Page 23: Crossbar Cylinders

    INSTALLATION INSTRUCTIONS INSTALLING CROSSBAR CYLINDERS INSTALLATION DU CYLINDRE À BARRE TRANSVERSALE | INSTALLATION VON CROSSBAR CYLINDER UC-PIN-02 U-HCYL-03 SPLIT PIN UC-CBI-01...
  • Page 24 INSTALLATION INSTRUCTIONS INSTALLING ROLLERBAR INSTALLATION DE ROLLERBAR | INSTALLATION DER ROLLLEISTE SPRING CLIP U-ROLLER-07 UC-HBE-01 UC-CB-01 M12 x 40 BOLT M12 NUT M12 WASHER...

  • Page 25: Crossbar Inserts

    INSTALLATION INSTRUCTIONS INSTALLING CROSSBAR INSERTS INSTALLATION D’INSERTS | INSTALLATION DE ROLLERBAR UC-HCYL-03 UC-CBI-01 UC-CB-01 UC-PIN-01 WASHER ROLL PIN...
  • Page 26 INSTALLATION INSTRUCTIONS INSTALLING CROSSBAR INSTALLATION DE LA BARRE TRANSVERSALE | INSTALLATION DER CROSSBAR M12 x 70 DOME BOLT M12 x 110 SOCKET BOLT M12 NUT UC-PIN-01 M12 WASHER x 16 UC-UARM-01 UC-UACP-01...

  • Page 27: Headboard Legs

    INSTALLATION INSTRUCTIONS INSTALLING HEADBOARD LEGS INSTALLATION DES JAMBES | INSTALLATION DER BEINE • IF KIT IS SUPPLIED WITH LEG MOUNTS - SKIP THIS STEP • SI LE KIT EST FOURNI AVEC DES SUPPORTS DE JAMBE - SAUTEZ CETTE ÉTAPE • WENN DAS KIT MIT BEINHALTERUNGEN KOMMT - ÜBERSPRINGEN SIE DIESEN SCHRITT _ _ _ _ _ _ _ _ _ A - 15mm = B...
  • Page 28 INSTALLATION INSTRUCTIONS OPTIONAL HEADBOARD LEG MOUNT - 1 INSTALLATION DU SUPPORT DE JAMBE DE TÊTE DE TÊTE - 1 | EINBAU DER KOPFTEILBEINHALTERUNG - 1 M12 x 120 SOCKET M12 NUT M12 WASHER U-HBLMB-01 _ _ _ _ _ _ _ _ _ A - 15mm = B AC-HBLEG-01...
  • Page 29 INSTALLATION INSTRUCTIONS OPTIONAL VALVE MOUNT BRACKET INSTALLATION DU SUPPORT DE JAMBE DE TÊTE DE TÊTE - UNI | EINBAU DER KOPFTEILBEINHALTERUNG - UNI OPERATION M5 x 20 STICKER DOME BOLT U-PSW-01 M5 NYLOC M5 WASHER PLATE BUTTON MOUNT HEADBOARD LEG MOUNT VALVE MOUNT M8 x 25 DOME BOLT...
  • Page 30 INSTALLATION INSTRUCTIONS OPTIONAL HEADBOARD LEG MOUNT - 2 INSTALLATION DU SUPPORT DE JAMBE DE TÊTE DE LIT - 2 | EINBAU DER KOPFTEILBEINHALTERUNG - 2 HEADBOARD LEG MOUNT - 2 _ _ _ _ _ _ _ _ _ A - 15mm = B AC-HBLEG-01...
  • Page 31 INSTALLATION INSTRUCTIONS INSTALLING HEADBOARD INSTALLATION DU HEADBOARD | INSTALLATION DES HEADBOARD M12 x 40 BOLT M12 NUT M12 WASHER AC-HB-01 AC-HBLEG-01...
  • Page 32 INSTALLATION INSTRUCTIONS INSTALLING PUMP INSTALLATION DE LA POMPE | INSTALLIEREN VON PUMP • Fabricate suitable bracket to mount pump as shown in example • Fabriquer le support approprié pour monter la pompe comme indiqué dans l’exemple • Herstellung geeigneter Halterung zur Montage der Pumpe, wie im Beispiel gezeigt...

  • Page 33: Pump Mount (Optional)

    INSTALLATION INSTRUCTIONS OPTIONAL PUMP MOUNT - INSTALLATION INSTALLATION DU MONT DE POMPE | INSTALLIEREN VON PUMP MOUNT M12 x 110 SOCKET M12 NUT M12 WASHER x 16 CLAMP AC-HBLEG-01 PUMP MOUNT...
  • Page 34 INSTALLATION INSTRUCTIONS INSTALLING PUMP INSTALLATION DU MONT DE POMPE | INSTALLIEREN VON PUMP MOUNT M8 x 35 DOME BOLT M12 NUT M8 WASHER Used as spacer between pump & bracket M8 NYLOCK NUT U-HPUMP-02 REPAIR WASHER ......................
  • Page 35 INSTALLATION INSTRUCTIONS INSTALLING PUMP COVER INSTALLATION DU MONT DE POMPE | INSTALLIEREN VON PUMP MOUNT M6 x 20 DOME BOLT M6 NUT PUMP COVER LID M6 WASHER M6 SPRING WASHER PUMP COVER ........................................
  • Page 36 INSTALLATION INSTRUCTIONS INSTALLING PUMP COVER INSTALLATION DU MONT DE POMPE | INSTALLIEREN VON PUMP MOUNT M6 x 20 DOME BOLT M6 WASHER M6 SPRING WASHER...
  • Page 37 INSTALLATION INSTRUCTIONS INSTALLING SHEET INSTALLATION DE TARPAULIN | INSTALLATION VON TARPAULIN AC-TARP-01 UC-PBT-01...
  • Page 38 INSTALLATION INSTRUCTIONS INSTALLING SHEET INSTALLATION DE TARPAULIN | INSTALLATION VON TARPAULIN U-ROLLER-07 UC-TARP-01...
  • Page 39 INSTALLATION INSTRUCTIONS TENSIONING ROLLERBAR INSTALLATION DE TARPAULIN | INSTALLATION VON TARPAULIN U-ROLLC-01 SPRING CLIP...
  • Page 40 INSTALLATION INSTRUCTIONS TENSIONING ROLLERBAR TENSIONING ROLLERBAR | TENSIONING ROLLERBAR DO NOT REMOVE HANDLE UNTIL PIN HAS BEEN INSERTED...

  • Page 41: Buffer Arm

    INSTALLATION INSTRUCTIONS INSTALLING BUFFER ARM INSTALLING BUFFER ARM | INSTALLING BUFFER ARM M10 x 35 DOME BOLT M10 WASHER CHASSIS UC-BA-01...
  • Page 42 INSTALLATION INSTRUCTIONS INSTALLING BUFFER ARM INSTALLING BUFFER ARM | INSTALLING BUFFER ARM M8 x 65 DOME BOLT M16 NUT M8 NUT M16 WASHER M8 WASHER...

  • Page 43: Pump Electrical Circuit

    INSTALLATION INSTRUCTIONS PUMP ELECTRICAL CIRCUIT CIRCUIT DE POMPE | PUMPENKREISLAUF U-PSW-01 U-250F-01 U-HPUMP-01...

  • Page 44: Hydraulic Diagram

    INSTALLATION INSTRUCTIONS HYDRAULIC DIAGRAM DIAGRAMME HYDRAULIQUE | HYDRAULISCHES DIAGRAMM Continued page 45...
  • Page 45 INSTALLATION INSTRUCTIONS HYDRAULIC DIAGRAM DIAGRAMME HYDRAULIQUE | HYDRAULISCHES DIAGRAMM...

  • Page 46: Operation

    INSTALLATION INSTRUCTIONS HYDRAULIC VALVE OPERATION FONCTIONNEMENT DE LA SOUPAPE HYDRAULIQUE | BETRIEB DES HYDRAULIKVENTILS U-HVC-03...
  • Page 47 INSTALLATION INSTRUCTIONS OPERATION - COVERING FONCTIONNEMENT-RECOUVREMENT | OPERATION-COVERING LOOK! IS IT SAFE? Regarder! EST-IL SÉCURITAIRE? Blick! IST IT SAFE? FULLY EXTEND...
  • Page 48 INSTALLATION INSTRUCTIONS OPERATION - COVERING FONCTIONNEMENT-RECOUVREMENT | OPERATION-COVERING RETRACT TO CONTAINER...
  • Page 49 INSTALLATION INSTRUCTIONS OPERATION - UNCOVERING FONCTIONNEMENT-DÉCOUVRIR | OPERATION - UNCOVERING FULLY EXTEND...
  • Page 50 INSTALLATION INSTRUCTIONS OPERATION - UNCOVERING FONCTIONNEMENT-DÉCOUVRIR | OPERATION - UNCOVERING...
  • Page 51 INSTALLATION INSTRUCTIONS OPERATION - UNCOVERING FONCTIONNEMENT-DÉCOUVRIR | OPERATION - UNCOVERING FULLY RETRACT...

  • Page 52: Maintenance

    INSTALLATION INSTRUCTIONS SYSTEM MAINTENANCE MAINTENANCE DU SYSTEME | SYSTEMWARTUNG REGULAR INTERVALS INTERVALLES RÉGULIERS INTERVALLIERT REGLER REGULAR INTERVALS REGULAR INTERVALS INTERVALLES RÉGULIERS INTERVALLES RÉGULIERS INTERVALLIERT REGLER INTERVALLIERT REGLER...

  • Page 53: Daily / Monthly Checks

    INSTALLATION INSTRUCTIONS DAILY / MONTHLY CHECKS SURVEILLANCE QUOTIDIENNE / MENSUELLE | TÄGLICHE / MONATLICHE ÜBERWACHUNG Daily Visual (Where Applicable) - Bungee Rope Condition - Pneumatic Hoses & Fittings - Electrical Wiring & Connectors - Hydraulic Cylinders & Hoses - Tarpulin Condition - Structural &...
  • Page 54 www.transcover.com...
  • Page 55 INSTALLATION INSTRUCTIONS INSTALLING ROLLERBAR INSTALLATION DE ROLLERBAR | INSTALLATION DER ROLLLEISTE SPRING CLIP U-ROLLER-07 UC-HBE-01 UC-CB-01 XX-XX-XX M12 x 40 SOCKET BOLT M12 NUT M12 WASHER M6 x 15 COUNTERSUNK BOLT...

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