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Summary of Contents for transcover UnderCover
- Page 1 UnderCover INSTALLATION +44(0)1622 792006 sales@transcover.com www.transcover.com...
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Page 2: Table Of Contents
INSTALLATION INSTRUCTIONS CONTENTS Introduction Safety Symbols System Components System Specifications Checklist Mounting Distance Pivot Mounts Stub Mount (Optional) Pivot Mount (continued) Lower Arm Lower Arm Cylinder Upper Arm Crossbar Cylinders Rollerbar Crossbar Inserts Crossbar Headboard Legs Headboard Leg (Option 1) Valve Mount Bracket Headboard Leg (Option 2) Headboard Mounting... -
Page 3: Introduction
CONTACT TRANSCOVER FOR FURTHER INSTRUCTIONS BEFORE CARRYING OUT ANY WORK THAT IS NOT DESCRIBED IN THIS DOCUMENT. Warranty terms available at www.transcover.com/warranty Transcover - 1 & 2 The Mill, St Michaels Close, Aylesford, Kent, ME20 7XE | +44 (0)1622 792006 | sales@transcover.com... -
Page 4: Safety Symbols
INSTALLATION INSTRUCTIONS SAFETY SYMBOLS • Wear Head Protection • Do NOT operate in high winds • Tarp Out • Wear High Visibility Clothing • Do NOT climb • Tarp In • Wear safety goggles • Caution • Weld • Cut •... -
Page 5: System Components
INSTALLATION INSTRUCTIONS SYSTEM COMPONENTS PART DESCRIPTION PART NO. Pivot Mount Stub Bracket UC-XR-01 Pivot Mount UC-PM-01 Pivot Mount Insert - RH UC-PMI-01 Pivot Mount Insert - LH UC-PMI-02 Lower Arm UC-LARM-01 Lower Arm Spacer UC-PMS-01 Lower Arm Collar UC-COL-02 Cylinder Mount Pin Collar UC-COL-01 Upper Arm UC-UARM-01... -
Page 6: System Specifications
INSTALLATION INSTRUCTIONS SYSTEM SPECIFICATIONS SYSTEM SPECIFICATIONS Versions available Hydraulic Wireless Remote Hydraulic Tri-Lever Control Body CHEM and DIN standard versions (up to 7m) CHEM and DIN standard Containers Weight 475kg Tarps Duramesh Supermesh Powermesh Style Standard / Side-Flaps / X-Span Warranty 1 year warranty... -
Page 7: Checklist 1/5
INSTALLATION INSTRUCTIONS CHECKLIST 1/5... - Page 8 INSTALLATION INSTRUCTIONS CHECKLIST 2/5...
- Page 9 INSTALLATION INSTRUCTIONS CHECKLIST 3/5...
- Page 10 INSTALLATION INSTRUCTIONS CHECKLIST 4/5...
- Page 11 INSTALLATION INSTRUCTIONS CHECKLIST 5/5...
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Page 12: Mounting Distance
INSTALLATION INSTRUCTIONS MOUNTING DISTANCE... -
Page 13: Pivot Mounts
INSTALLATION INSTRUCTIONS INSTALLING PIVOT MOUNTS... - Page 14 INSTALLATION INSTRUCTIONS INSTALLING PIVOT MOUNTS LH SIDE SHOWN WELDED OPTION...
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Page 15: Stub Mount (Optional)
INSTALLATION INSTRUCTIONS OPTIONAL STUB MOUNTS - OPTION A • BOLTS NOT SUPPLIED UC-XR-02 UC-PM-01... - Page 16 INSTALLATION INSTRUCTIONS OPTIONAL STUB MOUNTS - OPTION B • BOLTS NOT SUPPLIED UC-XR-01 PACKER PLATES MAY BE REQUIRED...
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Page 17: Pivot Mount (Continued)
INSTALLATION INSTRUCTIONS OPTIONAL STUB MOUNTS - OPTION B M14 x 75 BOLT M14 NUT M14 WASHER x 16... - Page 18 INSTALLATION INSTRUCTIONS INSTALLING PIVOT MOUNTS M20 x 70 BOLT M20 NUT M20 WASHER UC-HCYL-04 UC-PM-02...
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Page 19: Lower Arm
INSTALLATION INSTRUCTIONS INSTALLING PIVOT MOUNTS M8 x 20 DOME BOLT M8 WASHER UC-PMCP-01... -
Page 20: Lower Arm Cylinder
INSTALLATION INSTRUCTIONS INSTALLING LOWER ARM M8 x 65 SOCKET M8 NUT M8 WASHER UC-PMI-01 UC-LARM-01 UC-XR-01 UC-PMS-01 UC-COL-02... -
Page 21: Upper Arm
INSTALLATION INSTRUCTIONS INSTALLING LOWER ARM CYLINDER UC-LARM-01 ROLL PIN UC-HYCL-01 UC-COL-01 ......................................................................1” WASHER ROLL PIN U-PIN-02... -
Page 22: Crossbar Cylinders
INSTALLATION INSTRUCTIONS INSTALLING UPPER ARMS & CYLINDERS UC-UARM-02 1” WASHER ROLL PIN UC-LARM-01 U-PIN-02 ..........................................ROLL PIN U-PIN-02 1” WASHER 1” WASHER ROLL PIN U-PIN-02 THIS END FACING OUTWARDS... -
Page 23: Rollerbar
INSTALLATION INSTRUCTIONS INSTALLING CROSSBAR CYLINDERS UC-PIN-02 U-HCYL-03 SPLIT PIN UC-CBI-01... -
Page 24: Crossbar Inserts
INSTALLATION INSTRUCTIONS INSTALLING ROLLERBAR SPRING CLIP U-ROLLER-07 UC-HBE-01 UC-CB-01 M12 x 40 BOLT M12 NUT M12 WASHER... -
Page 25: Crossbar
INSTALLATION INSTRUCTIONS INSTALLING CROSSBAR INSERTS UC-HCYL-03 UC-CBI-01 UC-CB-01 UC-PIN-01 WASHER ROLL PIN... - Page 26 INSTALLATION INSTRUCTIONS INSTALLING CROSSBAR M12 x 70 DOME BOLT M12 x 110 SOCKET BOLT M12 NUT UC-PIN-01 M12 WASHER x 16 UC-UARM-01 UC-UACP-01...
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Page 27: Headboard Legs
INSTALLATION INSTRUCTIONS INSTALLING HEADBOARD LEGS • IF KIT IS SUPPLIED WITH LEG MOUNTS - SKIP THIS STEP _ _ _ _ _ _ _ _ _ A - 15mm = B... -
Page 28: Valve Mount Bracket
INSTALLATION INSTRUCTIONS OPTIONAL HEADBOARD LEG MOUNT - 1 M12 x 120 SOCKET M12 NUT M12 WASHER U-HBLMB-01 _ _ _ _ _ _ _ _ _ A - 15mm = B AC-HBLEG-01... -
Page 29: Headboard Leg (Option 2)
INSTALLATION INSTRUCTIONS OPTIONAL VALVE MOUNT BRACKET OPERATION STICKER U-PSW-01 M5 x 20 DOME BOLT M5 NYLOC M5 WASHER PLATE BUTTON MOUNT HEADBOARD LEG MOUNT VALVE MOUNT M8 x 25 DOME BOLT M8 x 60 DOME BOLT M10 NUT M10 WASHER U-HVC-03 ALTERNATIVE MOUNT AVAILABLE... -
Page 30: Headboard Mounting
INSTALLATION INSTRUCTIONS OPTIONAL HEADBOARD LEG MOUNT - 2 HEADBOARD LEG MOUNT - 2 _ _ _ _ _ _ _ _ _ A - 15mm = B AC-HBLEG-01... -
Page 31: Pump Mounting
INSTALLATION INSTRUCTIONS INSTALLING HEADBOARD M12 x 40 BOLT M12 NUT M12 WASHER AC-HB-01 AC-HBLEG-01... -
Page 32: Pump Mount (Optional)
INSTALLATION INSTRUCTIONS INSTALLING PUMP • Fabricate suitable bracket to mount pump as shown in example... - Page 33 INSTALLATION INSTRUCTIONS OPTIONAL PUMP MOUNT - INSTALLATION M12 x 110 SOCKET M12 NUT M12 WASHER x 16 CLAMP AC-HBLEG-01 PUMP MOUNT...
- Page 34 INSTALLATION INSTRUCTIONS INSTALLING PUMP M8 x 35 DOME BOLT M12 NUT M8 WASHER Used as spacer between pump & bracket M8 NYLOCK NUT U-HPUMP-02 REPAIR WASHER ......................
- Page 35 INSTALLATION INSTRUCTIONS INSTALLING PUMP COVER M6 x 20 DOME BOLT M6 NUT PUMP COVER LID M6 WASHER M6 SPRING WASHER PUMP COVER ........................................
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Page 36: Tarp
INSTALLATION INSTRUCTIONS INSTALLING PUMP COVER M6 x 20 DOME BOLT M6 WASHER M6 SPRING WASHER... - Page 37 INSTALLATION INSTRUCTIONS INSTALLING SHEET AC-TARP-01 UC-PBT-01...
- Page 38 INSTALLATION INSTRUCTIONS INSTALLING SHEET U-ROLLER-07 UC-TARP-01...
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Page 39: Rollerbar Tensioning
INSTALLATION INSTRUCTIONS TENSIONING ROLLERBAR EXERCISE CAUTION WHEN WORKING WITH SPRING TENSION U-ROLLC-01 SPRING CLIP... - Page 40 INSTALLATION INSTRUCTIONS TENSIONING ROLLERBAR EXERCISE CAUTION WHEN WORKING WITH SPRING TENSION DO NOT REMOVE HANDLE UNTIL PIN HAS BEEN INSERTED...
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Page 41: Buffer Arm
INSTALLATION INSTRUCTIONS INSTALLING BUFFER ARM M10 x 35 DOME BOLT M10 WASHER CHASSIS UC-BA-01... - Page 42 INSTALLATION INSTRUCTIONS INSTALLING BUFFER ARM M8 x 65 DOME BOLT M16 NUT M8 NUT M16 WASHER M8 WASHER...
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Page 43: Pump Electrical Circuit
INSTALLATION INSTRUCTIONS PUMP ELECTRICAL CIRCUIT U-PSW-01 U-250F-01 U-HPUMP-01... -
Page 44: Hydraulic Diagram
INSTALLATION INSTRUCTIONS HYDRAULIC DIAGRAM Continued page 45... - Page 45 INSTALLATION INSTRUCTIONS HYDRAULIC DIAGRAM...
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Page 46: Correct Hose Install
INSTALLATION INSTRUCTIONS CORRECT HOSE INSTALL AVOID ABRASION MINIMISE HOSE CONNECTIONS ALLOW ENOUGH SLACK ALLOW ENOUGH SLACK FOR MOVING PARTS AVOID OVER-BENDING OF HOSES AVOID TWISTING OF HOSES... -
Page 47: System Information / Safety
INSTALLATION INSTRUCTIONS SYSTEM INFORMATION DESCRIPTION OF INTENDED USE The machine consists of arms, Hydraulicly operated mounted on a vehicle trailer chassis that holds a rolled cover. When system is raised and positions on container, and the cover unrolls and is secured over the load, To remove the cover, the system arms are raised and moved to the stowed position, the cover retracted by spring roller. -
Page 48: Operating Conditions
INSTALLATION INSTRUCTIONS OPERATING CONDITIONS PROCEED WITH CAUTION DO NOT USE CAUTION Calm Light Air Light Gentle Moderate Fresh Strong Near Gale Gale Strong Storm Violent Hurricane Breeze Breeze Breeze Breeze Breeze Gale Storm Light Winds High Winds Gale-Force Storm-Force Hurricane-Force <... -
Page 49: Operation
INSTALLATION INSTRUCTIONS HYDRAULIC VALVE OPERATION FONCTIONNEMENT DE LA SOUPAPE HYDRAULIQUE | BETRIEB DES HYDRAULIKVENTILS VEHICLE MUST BE STATIONARY WHEN SYSTEM IS OPERATED U-HVC-03... - Page 50 INSTALLATION INSTRUCTIONS OPERATION - COVERING LOOK! IS IT SAFE? VEHICLE MUST BE STATIONARY WHEN SYSTEM IS OPERATED FULLY EXTEND...
- Page 51 INSTALLATION INSTRUCTIONS OPERATION - COVERING LOOK! IS IT SAFE? VEHICLE MUST BE STATIONARY WHEN SYSTEM IS OPERATED RETRACT TO CONTAINER...
- Page 52 INSTALLATION INSTRUCTIONS OPERATION - UNCOVERING LOOK! IS IT SAFE? VEHICLE MUST BE STATIONARY WHEN SYSTEM IS OPERATED FULLY EXTEND...
- Page 53 INSTALLATION INSTRUCTIONS OPERATION - UNCOVERING LOOK! IS IT SAFE? VEHICLE MUST BE STATIONARY WHEN SYSTEM IS OPERATED...
- Page 54 INSTALLATION INSTRUCTIONS OPERATION - UNCOVERING LOOK! IS IT SAFE? VEHICLE MUST BE STATIONARY WHEN SYSTEM IS OPERATED FULLY RETRACT...
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Page 55: Maintenance
INSTALLATION INSTRUCTIONS SYSTEM MAINTENANCE MAINTENANCE AND TESTING MUST BE CARRIED OUT BY A QUALIFIED ENGINEER REGULAR INTERVALS REGULAR INTERVALS REGULAR INTERVALS... - Page 56 INSTALLATION INSTRUCTIONS REPLACING SHEET EXERCISE CAUTION WHEN WORKING WITH SPRING TENSION NON-FLAT END OF SHAFT...
- Page 57 INSTALLATION INSTRUCTIONS REPLACING SHEET EXERCISE CAUTION WHEN WORKING WITH SPRING TENSION FLAT END OF SHAFT DO NOT REMOVE PIN YET TAKE TENSION & SAFELY REMOVE PIN...
- Page 58 INSTALLATION INSTRUCTIONS REPLACING SHEET EXERCISE CAUTION WHEN WORKING WITH SPRING TENSION Turn handle with care direction shown. Tarpaulin should start to unravel. Continue to turn until all tension is removed from rollerbar Safely remove tarpaulin TO INSTALL SHEET SEE PAGE 36...
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Page 59: Daily / Monthly Checks
INSTALLATION INSTRUCTIONS DAILY / MONTHLY CHECKS Daily Visual (Where Applicable) - Bungee Rope Condition - Electrical Wiring & Connectors - Hydraulic Cylinders & Hoses - Tarpulin Condition - Structural & Stability of Mechanism - Hydraulic Leaks Monthly Service (Where Applicable) - Weld Checks - Bolts &... - Page 60 www.transcover.com...
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