Related Manuals for transcover UniCover
Summary of Contents for transcover UniCover
- Page 1 UniCover HOOKLOADER SHEETING SYSTEM INSTALLATION +44(0)1622 792006 sales@transcover.com www.transcover.com...
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Page 2: Table Of Contents
INSTALLATION INSTRUCTIONS CONTENTS INTRODUCTION SAFETY SYMBOLS INSTALLATION MOUNTING LOCATION OUTRIGGER BASE ARM LOWER ARM UPPER ARM CROSSBAR ROLLERBAR HEADBOARD LEG MOUNT VALVE MOUNT (OPTION) HEADBOARD HYDRAULIC VALVE BOX TARPAULIN TENSIONING ROLLERBAR PUMP OPTION PUMP ELECTRIC DIAGRAM HYDRAULIC DIAGRAM PRIMING SYSTEM OPERATION OPERATION SYNCHRONISING ARMS... -
Page 3: Introduction
INSTALLATION INSTRUCTIONS INTRODUCTION THANK YOU FOR PURCHASING A TRANSCOVER GROUND LEVEL COVERING SYSTEM. IT HAS BEEN DESIGNED AND MANUFACTURED BY TRANSCOVER TO PROVIDE YEARS OF TROUBLE-FREE OPERATION. PLEASE READ AND UNDERSTAND THIS INSTALLATION MANUAL BEFORE INSTALLING YOUR UNICOVER SHEETING SYSTEM. CORRECT INSTALLATION IS A REQUIREMENT FOR CORRECT OPERATION. -
Page 4: Safety Symbols
INSTALLATION INSTRUCTIONS SAFETY SYMBOLS • Do NOT operate in high winds • Wear Head Protection • Ne pas faire fonctionner en cas de • Tarp Out • Port du casque de sécurité obligatoire vents violents • Replier la bâche • Kopfschutz tragen •... -
Page 5: Mounting Location
INSTALLATION INSTRUCTIONS MOUNTING POSITION VIEW FROM REAR OF VEHICLE ALLOW 300 HOOK BAR RECOMMENDED PIVOT POSITION 3250 SUGGESTED OUTRIGGER MOUNTING POSITION VEHICLE SUB-FRAME POSITION FRONT OUTRIGGER POSITION REAR OUTRIGGER SUPPORTS AS FAR FORWARD SUPPORTS AS FAR BACKWARD AS POSSIBLE AS POSSIBLE KIT-UNIC-01-V1... -
Page 6: Outrigger
INSTALLATION INSTRUCTIONS OUTRIGGER INSTALLATION M14 x 50 BOLT M14 NUT x 24 M14 WASHER x 48 UNIC-OUTRIG-01 UNIC-OUTRIG-02 THESE BOLTS ARE NOT SUPPLIED M12 x 35 BOLT M12 NUT UNIC-OUTRIG-01 M12 WASHER x 16 REPEAT X4 OUTRIGGERS KIT-UNIC-01-V1... -
Page 7: Base Arm
INSTALLATION INSTRUCTIONS BASE ARM INSTALLATION HEAVY ITEM UNIC-BARM-01 CLEAN ANY SWARF AFTER DRILLING REPEAT ON OPPOSING SIDE KIT-UNIC-01-V1... - Page 8 INSTALLATION INSTRUCTIONS BASE ARM INSTALLATION M16 x 100 DOME BOLT M16 NUT M16 WASHER x 16 UNIC-BARM-01 UNIC-BARM-01 REPEAT ON OPPOSING SIDE KIT-UNIC-01-V1...
- Page 9 INSTALLATION INSTRUCTIONS BASE ARM INSTALLATION M8 x 20 DOME BOLT M8 WASHER UNIC-BM-01 UNIC-BARM-01 UNIC-ARMD-01 U-BUFF-09 M6 x 40 DOME BOLT M6 WASHER REPEAT ON OPPOSING SIDE KIT-UNIC-01-V1...
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Page 10: Lower Arm
INSTALLATION INSTRUCTIONS LOWER ARM INSTALLATION M24 x 120 BOLT M24 NUT M24 WASHER HEAVY ITEM UC-LARM-01 U-PIN-02 AC-PBOLT-01 REPEAT ON OPPOSING SIDE KIT-UNIC-01-V1... - Page 11 INSTALLATION INSTRUCTIONS LOWER ARM INSTALLATION M12 x 80 DOME BOLT M12 x 30 ARM END CAN BE ADJUSTED IF A DOME BOLT DIFFERENT LENGTH ARM IS REQUIRED M12 NUT M12 WASHER x 12 UNIC-LARM-01 CUT BOX TO REQUIRED LENGTH IF NOT STANDARD REPEAT ON OPPOSING SIDE KIT-UNIC-01-V1...
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Page 12: Upper Arm
INSTALLATION INSTRUCTIONS UPPER ARM INSTALLATION U-PIN-02 UC-HCYL-02 WASHER UC-UARM-01 ROLL PIN U-PIN-02 U-PIN-02 REPEAT ON OPPOSING SIDE KIT-UNIC-01-V1... -
Page 13: Crossbar
INSTALLATION INSTRUCTIONS CROSSBAR INSTALLATION M12 x 70 SOCKET M12 NUT M12 WASHER x 12 UC-UACP-01 UC-UACP-01 M12 x 110 SOCKET M12 NUT M12 WASHER REPEAT ON OPPOSING SIDE KIT-UNIC-01-V1... -
Page 14: Rollerbar
INSTALLATION INSTRUCTIONS INSTALLING ROLLERBAR M10 x 20 DOME BOLT M10 WASHER U-ROLLER-08 U-ROLLER-08 U-ROLLMP-02 M10 x 50 BOLT M10 NUT M10 WASHER KIT-UNIC-01-V1... -
Page 15: Headboard Leg Mount
INSTALLATION INSTRUCTIONS OPTIONAL HEADBOARD LEG MOUNT - 1 x 16 M14 x 50 BOLT M14 NUT x 16 M14 WASHER x 24 U-HBLMB-01 A - 30mm = B M12 x 120 SOCKET M12 NUT M12 WASHER AC-HBLEG-01 KIT-UNIC-01-V1... -
Page 16: Valve Mount (Option)
INSTALLATION INSTRUCTIONS OPTIONAL VALVE MOUNT BRACKET M8 x 30 DOME BOLT M8 NUT M8 WASHER U-HBLMB-01 U-HBLVM-01 ROTATE MOUNT PLATE TO POSITION VALVE ON OPPOSING SIDE OF VEHICLE KIT-UNIC-01-V1... - Page 17 INSTALLATION INSTRUCTIONS VALVE MOUTNING M6 x 60 DOME BOLT M6 NUT M6 WASHER M6 x 20 DOME U-HVC-03 BOLT M6 NUT M6 WASHER U-HBLVM-01 KIT-UNIC-01-V1...
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Page 18: Headboard
INSTALLATION INSTRUCTIONS HEADBOARD INSTALLATION M12 x 40 BOLT M12 NUT M12 WASHER AC-HB-01 AC-HBLEG-01 KIT-UNIC-01-V1... -
Page 19: Hydraulic Valve Box
INSTALLATION INSTRUCTIONS HYDRAULIC VALVE BOX INSTALLATION M12 x 120 SOCKET M12 NUT x 16 M12 WASHER UNIC-XX-XX KIT-UNIC-01-V1... -
Page 20: Tarpaulin
INSTALLATION INSTRUCTIONS TARPAULIN INSTALLATION AC-TARP-01 AC-SHP-01 KIT-UNIC-01-V1... - Page 21 INSTALLATION INSTRUCTIONS TARPAULIN INSTALLATION M12 x 60 BOLT M12 NUT M12 WASHER AC-HB-01 AC-TARP-01 AC-SHP-01 KIT-UNIC-01-V1...
- Page 22 INSTALLATION INSTRUCTIONS TARPAULIN INSTALLATION U-ROLLER-08 KIT-UNIC-01-V1...
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Page 23: Tensioning Rollerbar
INSTALLATION INSTRUCTIONS TENSIONING ROLLERBAR M10 x 20 BOLT M8 WASHER TSC-HAND-01 WATCH OUR INSTRUCTIONAL VIDEO KIT-UNIC-01-V1... - Page 24 INSTALLATION INSTRUCTIONS TENSIONING ROLLERBAR TIGHTEN TO SECURE REMOVE AFTER HANDLE IS SECURED KIT-UNIC-01-V1...
- Page 25 INSTALLATION INSTRUCTIONS TENSIONING ROLLERBAR INSERT BOLT BEFORE LOOSENING GRUB SCREW LOOSEN AFTER BOLT IS SECURED KIT-UNIC-01-V1...
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Page 26: Pump Option
INSTALLATION INSTRUCTIONS OPTIONAL PUMP MOUNT - INSTALLATION M12 x 110 SOCKET M12 NUT M12 WASHER x 16 CLAMP AC-HBLEG-01 PUMP MOUNT KIT-UNIC-01-V1... - Page 27 INSTALLATION INSTRUCTIONS PUMP INSTALLATION M8 x 35 DOME BOLT M12 NUT M8 WASHER USED AS SPACER BETWEEN PUMP M8 NYLOC NUT & BRACKET REPAIR WASHER U-HPUMP-02 KIT-UNIC-01-V1...
- Page 28 INSTALLATION INSTRUCTIONS PUMP COVER INSTALLATION M6 x 20 DOME BOLT M6 NUT M6 WASHER PUMP COVER LID M6 SPRING WASHER PUMP COVER KIT-UNIC-01-V1...
- Page 29 INSTALLATION INSTRUCTIONS PUMP COVER INSTALLATION M6 x 20 DOME BOLT M6 WASHER M6 SPRING WASHER KIT-UNIC-01-V1...
- Page 30 INSTALLATION INSTRUCTIONS OPTIONAL VALVE MOUNT BRACKET M5 x 20 DOME BOLT M5 NYLOC OPERATION M5 WASHER STICKER U-PSW-01 PLATE VALVE MOUNT HEADBOARD LEG MOUNT VALVE MOUNT U-HVC-03 M8 x 25 DOME BOLT M8 x 60 DOME BOLT M10 NUT M10 WASHER KIT-UNIC-01-V1...
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Page 31: Pump Electric Diagram
INSTALLATION INSTRUCTIONS PUMP ELECTRICAL CIRCUIT U-PSW-01 U-250F-01 U-HPUMP-01 KIT-UNIC-01-V1... -
Page 32: Hydraulic Diagram
INSTALLATION INSTRUCTIONS HYDRAULIC ROUTING KIT-UNIC-01-V1... -
Page 33: Priming System
INSTALLATION INSTRUCTIONS PRIMING SYSTEM U-HPUMP-01 FULLY EXTEND FULLY EXTEND FULLY EXTEND KIT-UNIC-01-V1... - Page 34 INSTALLATION INSTRUCTIONS PRIMING SYSTEM + 5 LTR U-HPUMP-01 + 5 LTR FULLY RETRACT FULLY RETRACT CHECK OIL LEVEL IS CORRECT - ADD MORE IF REQUIRED FULLY RETRACT KIT-UNIC-01-V1...
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Page 35: Operation
INSTALLATION INSTRUCTIONS OPERATION KIT-UNIC-01-V1... - Page 36 INSTALLATION INSTRUCTIONS OPERATION KIT-UNIC-01-V1...
- Page 37 INSTALLATION INSTRUCTIONS OPERATION KIT-UNIC-01-V1...
- Page 38 INSTALLATION INSTRUCTIONS OPERATION KIT-UNIC-01-V1...
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Page 39: Synchronising Arms
INSTALLATION INSTRUCTIONS SYNCHRONISING ARMS IF ARMS COME OUT OF ALIGNMENT - EXTEND SYSTEM TO REAR OF VEHICLE CONTINUE TO EXTEND SYSTEM TO REAR UNTIL SYSTEM STOPS, THEN ACTIVATE & RELEASE LEVER CONTINUOUSLY FOR 20 SECONDS TO PURGE CYLINDER TO DEAD STOP. TAKE SYSTEM TO FRONT OF VEHICLE &... -
Page 40: Maintenance
INSTALLATION INSTRUCTIONS MAINTENANCE BOTH SIDES OF SYSTEM KIT-UNIC-01-V1... -
Page 41: Daily / Monthly Checks
INSTALLATION INSTRUCTIONS DAILY / MONTHLY CHECKS DAILY VISUAL (WHERE APPLICABLE) - BUNGEE ROPE CONDITION - PNEUMATIC HOSES & FITTINGS - ELECTRICAL WIRING & CONNECTORS - HYDRAULIC CYLINDERS & HOSES - TARPAULIN CONDITION - STRUCTURAL & STABILITY OF MECHANISM - HYDRAULIC LEAKS MONTHLY SERVICE (WHERE APPLICABLE) - WELD CHECKS... - Page 42 www.transcover.com...
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