Panasonic SA-AK500P Service Manual
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ORDER NO. MD0201006C1
A6
CD Stereo System
SA-AK500P / SA-AK500PC
Colour
(S)... Silver Type
TAPE SECTION :
SG-2W MECHANISM SERIES
CD SECTION :
RAE0152Z-3 TRAVERSE DECK SERIES
SPECIFICATIONS
Specifications
1

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Summary of Contents for Panasonic SA-AK500P

  • Page 1 ORDER NO. MD0201006C1 CD Stereo System SA-AK500P / SA-AK500PC Colour (S)... Silver Type TAPE SECTION : SG-2W MECHANISM SERIES CD SECTION : RAE0152Z-3 TRAVERSE DECK SERIES SPECIFICATIONS Specifications...
  • Page 2 AMPLIFIER SECTION Power output 10% Total harmonic distortion 3 kHz - 16 kHz, both channels driven (HIGH) 50 W per channel (6 60 Hz - 3 kHz, both channels driven (LOW) 60 W per channel (6 Total Bi-Amp power 110 W per channel Power output 10% Total harmonic distortion 10 kHz, both channels driven...
  • Page 3: Safety Precaution

    Wow and flutter Below measurable limit Digital filter 8 fs D/A converter MASH (1 bit DAC) MP3 SECTION MP2 decode Base on MPEG 1 Layer 3 Bitrate 32 kbps - 320 kbps Sampling frequency 32 kHz, 44.1 kHz, 48 kHz GENERAL Power supply AC 120 V, 60Hz...
  • Page 4 barriers, insulation papers, shields, etc. 5. Before returning the serviced equipment to the customer, be sure to make the following insulation resistance test to prevent the customer from being exposed to a shock hazard. 1.1. Insulation Resistance Test 1. Unplug the power cord and short the two prongs of the plug with a jumper wire.
  • Page 5: Before Repair And Adjustment

    2. Before Repair and Adjustment Disconnect AC power, discharge Power Supply Capacitors C528, C529 and C960 through a 10 5W resistor to ground. DO NOT SHORT-CIRCUIT DIRECTLY (with a screwdriver blade, for instance), as this may destroy solid state devices. After repairs are completed, restore power gradually using a variac, to avoid overcurrent.
  • Page 6: Handling Precautions For Traverse Deck

    AC mains lead AM Loop antenna 5. Handling Precautions For Traverse Deck The laser diode in the traverse deck (optical pickup) may break down due to potential difference caused by static electricity of clothes or human body. So, be careful of electrostatic breakdown during repair of the traverse deck (optical pickup). - Handling of traverse deck (optical pickup) 1.
  • Page 7 - Grounding for electrostatic breakdown prevention 1. Human body grounding Use the anti-static wrist strap to discharge the static electricity from your body. 2. Work table grounding Put a conductive material (sheet) or steel sheet on the area where the traverse deck (optical pickup) is placed, and ground the sheet. Caution : The static electricity of your clothes will not be grounded through the wrist strap.
  • Page 8: Precaution Of Laser Diode

    6. Precaution of Laser Diode CAUTION: This unit utilizes a class 1 laser. Invisible laser radiation is emitted from the optical pickup lens. When the unit is turned on: 1. Do not look directly into the pick up lens. 2. Do not use optical instruments to look at the pick up lens. 3.
  • Page 10: Disassembly And Main Component Replacement Procedures

    8. Disassembly and Main Component Replacement Procedures “ATTENTION SERVICER” Some chassis components may have sharp edges. Be careful when disassembling and servicing. 1. This section describes procedures for checking the operation of the major printed circuit boards and replacing the main components.
  • Page 11: Disassemly Procedure For Each Major P.c.b

    1. Checking of the Main, Panel, Transformer, Deck and MP3 P.C.B. 2. Checking of Power P.C.B. - Main Component Replacement Procedures 1. Replacement of the Traverse Deck. 2. Replacement of the Power Amplifier IC. - Disassembly and assembly of the Traverse Unit - Disassembly and assembly of the Disc Tray Warning: This product uses a laser diode.
  • Page 12 Step 3 Push the lever in the direction of the arrow.
  • Page 13 Step 4 Pull out the CD tray as shown and remove the CD lid. Push back the CD tray after the CD lid has been removed. Step 5 Release the 2 catches, disconnect CN309 and CN310. Rremove the CD changer base together with the CD changer.
  • Page 14 Step 6 Remove 9 screws. - Checking for Main, Panel, Transformer, MP3 and Deck P.C.B - Checking for Power P.C.B.
  • Page 15 8.2. Main Component Replacement Procedures 8.2.1. Replacement of the Traverse Deck Step 1 Follow the procedures in ‘Disassembly of the Traverse Unit’ ( Step 1 - Step 4 ).
  • Page 16 Step 3 Desolder the 4 legs of the 2 motors and pull out the Servo P.C.B. Step 4 Widen the 3 bosses with a flat screwdriver and pull out the 3 pins. Then remove the Traverse Deck. Step 5 Remove the flexible cable CN701. - Removal of the flexible cable.
  • Page 17 Step 1 Connect the FFC board. Step 2 Install the CD servo P.C.B. in the traverse deck assembly. Note: Before installing the CD servo P.C.B., move the optical pickup towards the outer edge from the marking (black triangle). [Otherwise, the reset detect switch (S701) mounted on the CD servo P.C.B. may be damaged.] 8.2.2.
  • Page 18: Disassembly And Assembly Of The Traverse Unit

    Step 3 Remove the 4 screws fixed to the Power Amplifier IC. Step 4 Unsolder the terminals of Power Amp IC and replace the respective component. 8.3. Disassembly and assembly of the Traverse Unit Step 1 Push the lever from position A to B. Step 2 Pull the stopper (black) in the direction of arrow 1 and push the lever in the direction of arrow 2.
  • Page 19: Replacement Of Traverse Unit

    Step 3 Push the stopper (black) down until the white lever eject out. Step 4 Lift up the traverse unit and slide out the unit as shown. - Replacement of Traverse Unit Step 1 Place the traverse unit as shown. Step 2 Press in the lever shaft in the direction of arrow 1 as shown and push the traverse unit into the position in the direction of arrow 2.
  • Page 20: Disassembly And Assembly Of The Disc Tray

    Step 3 Pull the stopper in the direction of arrow 1 and release the lever in the direction of arrow 2 as shown. Step 4 Pull out the tray half way and push it back fully. Step 5 Push the lever to the initial position indicated ‘|---|’. 8.4.
  • Page 21 Step 2 With lifting the claw in the direction of arrow 1, draw the clamp SW P.C.B. in the direction of arrow 2. Step 3 Remove the mechanism cover. Step 4 Insert the gear with hexagonal wrench into the hole. Step 5 Rotate the hexagonal wrench in the direction of arrow (clockwise), and then open the disc tray fully.
  • Page 22 Step 6 Upset the CD changer unit again. Step 7 Release both the claws, and then draw the disc tray. Step 8 With forcing the left guide bar manually because the left guide bar interferes with claw, draw the disc tray. - Installation of the disc tray after replacement Step 1 Slide the drive rack fully in the direction of the arrow.
  • Page 23 Step 2 Holding the drive rack, not to move, install the disc tray. Step 3 Align the drive rack with the drive gear.
  • Page 24: Self-Diagnostic Display

    Step 4 Holding the disc tray manually, rotate the pulley gear in the direction of arrow. Step 5 Rotate the gear 5 or 6 times manually, and then push the disc tray. 9. Self-Diagnostic Function 9.1. Self-diagnostic display This unit is equipped with a self-diagnostic display function which, if a problem occurs, will display an error code corresponding to the problem.
  • Page 25 9.3. Cassette Mechanism Test (For error code H01, H02, H03, F01, F02) 1. Press “TAPE, DECK 1/2” to select Deck 2. 2. Load a cassette tape with the erasure prevention tab, remove from left side only and close the cassette holder. 3.
  • Page 26 close the cassette holder. 7. Press “PLAY/TUNE/TIME ADJ UP” (After TPS function, tape will stop automatically) 8. Press “REC/STOP” (Tape will not move) 9. Press “STOP/TUNE MODE” to indicate Error code. - If several problem exist, error code will change each time when “...
  • Page 27: Description Of Error Code

    10. Description of Error Code 10.1. Error detection for Cassette Mechanism block Error Error Problem condition Display MODE SW Faulty operation of cassette mechanism. detection error Faulty contact or short-circuit of mechanism mode switch (S951, S971). REC INH SW Recording not possible. detection error Faulty contact or short-circuit of REC INH switch (S974, S975).
  • Page 28: Power Amp

    10.3. Power Supply related error detection Error Error Problem condition Display POWER AMP When POWER is switched on, power become off automatically. output abnormal During normal operation, if DC DET become L, PCNT shall become L and the error display on the left shall be displayed. (IC501) 11.
  • Page 29: Measurements And Adjustments

    11.2. CD Automatically Adjustment result indication Under CD test mode, pressing the numeric key ‘0’ on the remote controller will display the auto adjustment result. FLOCK, TLOCK and CLVS status shall be shown as below: During the above display, executing CD PLAY will display auto adjustment result for CD PLAY mode.
  • Page 30 12.1.2. Bias and Erase Voltage Check 1. Set the unit “AUX” position. 2. Insert the Normal blank tape (QZZCRA) into DECK 2 and the unit to “REC” mode (use “ REC/STOP” key). 3. Measure and make sure that the output is within the standard value.
  • Page 31: Tuner Section

    12.2. Tuner Section 12.2.1. AM-IF Alignment - AM-IF ALIGNMENT SIGNAL GENERATOR OR RADIO DIAL INDICATOR REMARKS ADJUSTMENT(Shown SWEEP GENERATOR SETTING (ELECTRONIC in Fig.3) VOLTMETER CONNECTIONS FREQUENCY OSCILLOSCOPE) Fashion a loop 450 kHz 30% Point of non- Headphone Jack Z102 (AM IFT) Adjust of several Mod.
  • Page 32 Tuner Section 13. Illustration of IC’s, Transistors and Diodes 14. Terminal Function of IC’s 14.1. IC701 (AN8885SBE1) Servo Amplifier...
  • Page 33 Pin No. Mark Function Tracking signal input 1 Tracking signal input 2 Power supply Focus signal input terminal 1 Focus signal input terminal 2 APC amp input APC amp output RFsumming output RFIN Detector’s input CSBRT I Capacitor for OFTR connection Capacitor for HPF amp connection...
  • Page 34 Pin No. Mark Function BCLK N.C. LRCK N.C. SRDATA O N.C. DVDD1 Power supply input (for digital circuit) DVSS1 GND (for digital circuit) Digital audio interface signal output (Latches data at first transition) MCLK Microprocessor command clock signal input MDATA Microprocessor command data signal input...
  • Page 35 /RST Reset signal input Pin No. Mark Function SMCK 1/2-diveded clock signal of crystal osscillating at MSEL = “H” (fSMCK = 8.4672 MHz) 1/4-divided clock signal of crystal oscillating at MSEL = “L” (fSMCK = 4.2336MHz) CSEL Frequency Selection Terminal H = 33.8688 MHz ;...
  • Page 36 Pin No. Mark Function TRCRS Track cross signal input /RFDET RF detection signal input ("L" : detection) Dropout signal input ("H" : Dropout) LDON Laser on signal output ("H" : ON) PLLF2 N.C. DSLF2 Tracking Offset alignment output/DSL Balance Output (DA Output) WVEL N.C.
  • Page 37 Pin No. Mark Function X1 IN Crystal oscillating circuit input (f = 16.9344MHz) X2 OUT Crystal oscillating circuit input (f = 16.9344 MHz) Power supply input (for oscillating circuit) BYTCK Byte clock output /CLDCK - Sub-code frame clock signal output (fCLDCK = 7.35 kHz during normal playback)
  • Page 38 Pin No. Mark Function RSEL RF signal polarity assignment input (at "H" level, RSEL="H", at "L" level, RESL= "L") IOVOD 5V supply input PSEL Test terminal (connected to Gnd) MSEL SMCK oscillating frequency designation input (“L” :4.2336 MHz, “H”: 8.4672 MHz) SSEL SUBQ output mode select (“H”:Q-code...
  • Page 39 Pin No. Mark Function Motor driver (4) reverse- action output Motor driver (4) forward- action output N.C. PGND2 - Ground connection (2) for driver PVCC2 I Power supply (2) for driver N.C. Power supply terminal VREF Reference voltage input Motor driver (4) input Motor driver (3) input RSTIN Reset terminal...
  • Page 40 Pin No. Mark Function XCOUT 32.768 kHz Sub Clock XCIN 32.768 kHz Sub Clock Ground (0V) 4.19 MHz Main Clock XOUT 4.19 MHz Main Clock Power Supply (+5V) MBP1 MPU Beat Proof Output 1 MBP2 MPU Beat Proof Output 2 Tuner PLL Clock PLLCK Output...
  • Page 41 Pin No. Mark Function 82-88 GRID7/ Digit Drive Output REG7- (Grid Drive Output) GRID1- For Regional Setting/ REG1 Function Selection Power Supply (-30V) MM_DIN Serial Data From Mechacon (INPUT) MM_DOUT O Serial Data To Mechacon (OUTPUT) MM_CLK I Serial Clock From Mechacon MM_REQ O Opecon Request to...
  • Page 42 : Disc 3 switch S605 : Disc 4 switch S606 : Disc 5 switch S607 : CD Open/ Close switch S701 : Reset switch S910 : CD Play switch S911 : Tape Play switch S912 : Tuner / Band switch S913 : AUX switch S914...
  • Page 43 : Rec / Stop switch S928 : Preset EQ switch/Subwoofer switch S951 : Mode switch S952 : Half switch S953 : CR02 switch S971 : Mode switch S972 : Half switch S973 : CR02 switch S974 : Recinh_r switch S975 : Recinh_f switch S976 : Metal switch...
  • Page 44: Printed Circuit Board

    (capacitors), low-noise (resistors), etc. are used. Whenreplacing any of components, be sure to use only manufacturer's specified parts shown in the parts list. Caution ! IC, LSI and VLSI are sensitive to static electricity. Secondary trouble can be prevented by taking care during repair. - Cover the parts boxes made of plastics with aluminium foil.
  • Page 45: Parts Location And Replacement Parts List

    20. Parts Location and Replacement Parts List Notes:...
  • Page 46 - Important safety notice: Components identified by mark have special characteristics important for safety. Furthermore, special parts which have purposes of fire-retardent (resistors), high-quality sound (capacitors), low noise (resistors), etc are used. When replacing any of these components, be sure to use only manufacturer’s specified parts shown in the parts list.
  • Page 47 20.1. Deck Mechanism (RAA4501-1S) 20.1.1. Deck Mechanism Parts Location...
  • Page 48 20.1.2. Deck Mechanism Parts List...
  • Page 49: Cassette Deck

    Ref. No. Part No. Part Name & Description Remarks CASSETTE DECK RED0069 HEAD BLOCK UNIT RED0070 R/P HEAD BLOCK UNIT RDG0300 REEL BASE GEAR RDG0301 WINDING RELAY GEAR RDK0026 MAIN GEAR RDV0033-4 WINDING BELT RDV0064 CAPSTAN BELT RDV0071 MAIN BELT B RMB0312 TRIGGER LEVER SPRING RMB0400...
  • Page 51 20.2.2. CD Loading Mechanism Parts List...
  • Page 52 Ref. No. Part No. Part Name & Description Remarks TRAVERSE DECK RML0517 TIMING LEVER RML0516 PLUNGER LEVER RMB0551 UPPER SPINDLE SPRING RMQ0744 LOWER HOOK RDV0056 BELT RML0525 FRONT LOCK LEVER RML0526 DISC LEVER RDG0424 DRIVE GEAR RDG0425 CHANGE GEAR RDG0427 TRAVERSE CAM GEAR RDG0428 TRAVERSE RELAY GEAR...
  • Page 53 Ref. No. Part No. Part Name & Description Remarks RDG0431 RELAY GEAR ‘B’ RME0262 DISK LEVER SP. RMA1105 SUPPORT PLATE RAE0152Z-3 TRAVERSE 358-1 SHGD113-1 FLOATING CUSHION 358-2 SNSD38 TRV MOTOR ASSY SCREW 358-3 RAF0150A-4S OPU ASS’Y 358-4 RDG0247 DRIVE GEAR 358-5 RDG0248 RELAY GEAR...
  • Page 55 20.3.2. Cabinet Parts List...
  • Page 56 Ref. No. Part No. Part Name & Description Remarks CABINET AND CHASSIS REEX0171 30P FFC WIRE REEX0083 14P FFC WIRE REEX0144 30P FFC REEX0145 17P FFC RGB0113-N PANA BADGE (HOOK TYP RGKX0105-A CD LID RGLX0043-Q POWER LIGHT CHIP RGLX0046-Q LIGHTING PIECE (L) RGLX0047-Q LIGHTING PIECE (R) RGPX0053E-S...
  • Page 57: Electrical Parts List

    20.4. Electrical Parts List Ref. No. Part No. Part Name & Description Remarks PRINTED CIRCUIT BOARD REPX0145C CD SERVO P.C.B. [M](RTL) REPX0270B MAIN / TUNER P.C.B. [M](RTL) REPX0303A PANEL P.C.B. [M](RTL) REPX0303A TACT SWITCH P.C.B. [M](RTL) REPX0272C SPEAKER TERMINAL P.C.B. [M](RTL) REPX0282A DECK P.C.B.
  • Page 58 Ref. No. Part No. Part Name & Description Remarks TRANSISTORS 2SK544F-AC TRANSISTOR RVTDTC143EST TRANSISTOR 2SC2786MTA TRANSISTOR 2SC2787FL1TA TRANSISTOR 2SC2787FL1TA TRANSISTOR Q101 2SC2058SPTA TRANSISTOR Q106 KRA102MTA TRANSISTOR Q201 KTC3875GRTA TRANSISTOR Q202 KTC3875GRTA TRANSISTOR Q203 KTD1304TA TRANSISTOR Q204 KTC3875GRTA TRANSISTOR Q205 KTC3875GRTA TRANSISTOR Q207 KTD1304TA...
  • Page 59 Q508 KTA12710YTA TRANSISTOR...
  • Page 60 Ref. No. Part No. Part Name & Description Remarks Q509 KTC3199GRTA TRANSISTOR Q510 KTC3199GRTA TRANSISTOR Q511 KTC3199GRTA TRANSISTOR Q512 2SD2144STA TRANSISTOR Q513 KTA1267GRTA TRANSISTOR Q600 KRC103MTA TRANSISTOR Q601 KRC102MTA TRANSISTOR Q602 KTA1267GRTA TRANSISTOR Q603 KTC3199GRTA TRANSISTOR Q604 KTC3199GRTA TRANSISTOR Q605 KRC102MTA TRANSISTOR Q608...
  • Page 61 Ref. No. Part No. Part Name & Description Remarks SVC211SPA-AL DIODE D101 UDZSTE175R1B DIODE D202 MA728TX DIODE D204 DA204KT146 DIODE D205 MA728TX DIODE D301 1SS355TE17 DIODE D302 DAP202KT146 DIODE D303 DAP202KT146 DIODE D304 DAP202KT146 DIODE D308 RL1N4003N02 DIODE D311 UDZSTE175R1B DIODE D312 RL1N4003N02...
  • Page 62 Ref. No. Part No. Part Name & Description Remarks D904 LNJ301MPUJAD DIODE D905 LNJ301MPUJAD DIODE D950 1D3E DIODE D951 1D3E DIODE D951 MA165TA DIODE D952 MTZJ6R8BTA DIODE D953 1D3E DIODE D954 1D3E DIODE D955 RL1N4003N02 DIODE D956 RL1N4003N02 DIODE D957 MTZJ33BTA DIODE D958...
  • Page 63 S975 RSH1A019-2U SW LEAF...
  • Page 64 Ref. No. Part No. Part Name & Description Remarks S976 RSH1A019-2U SW LEAF SWITCHES RSH1A032-U SW PUSH RSH1A032-U SW PUSH RSH1A005-1U RSH1A91ZA-A SW CD RSP1A017-A SW LOCK CONNECTORS RJS1A9414 FF CONNECTOR CN300 RJU057G12 12P P2 MQ CONNECTOR CN301 RJU057G12 12P P2 MQ CONNECTOR CN302 K1MN30A00046 30P FFC CONNECTOR...
  • Page 65 Ref. No. Part No. Part Name & Description Remarks L701 RLBN102V-Y CHIP INDUCTOR L702 RLBN102V-Y CHIP INDUCTOR L703 RLBN102V-Y CHIP INDUCTOR L704 RLBN102V-Y CHIP INDUCTOR L801 RLL500050T-Y RF CHOKE COIL L802 RLL500050T-Y RF CHOKE COIL L803 RLL500050T-Y RF CHOKE COIL L804 RLQX101M-T COIL...
  • Page 66 Ref. No. Part No. Part Name & Description Remarks EYF52BC FUSE HOLDER EYF52BC FUSE HOLDER FUSE PROTECTOR FP950 K5G102AA0002 FUSE PROTECTOR [M]P FP950 K5G402A00018 FUSE PROTECTOR [M]PC FP951 K5G102AA0002 FUSE PROTECTOR [M]P 20N1000FSE-F FP951 FUSE PROTECTOR [M]PC HOLDERS H500 K1YF07000003 7 PIN WIRE HOLDER ( H501A RJS1A5505...
  • Page 67 Ref. No. Part No. Part Name & Description Remarks ERDS2TJ104T 100K 1/4W ERDS2TJ104T 100K 1/4W ERDS2TJ221T 220 1/4W ERDS2TJ104T 100K 1/4W ERDS2TJ564T 560K 1/4W ERDS2TJ391T 390 1/4W ERDS2TJ272T 2.7K 1/4W ERDS2TJ684T 680K 1/4W ERDS2TJ391T 390 1/4W ERDS2TJ391T 390 1/4W ERDS2TJ684T 680K 1/4W R101 ERJ3GEY0R00V...
  • Page 68 Ref. No. Part No. Part Name & Description Remarks R152 ERJ3GEY0R00V 0 1/16W R201 ERJ3GEYJ103V 10K 1/16W R202 ERJ3GEYJ332V 3.3K 1/16W R203 ERJ3GEYJ102V 1K 1/16W R204 ERJ3GEYJ473V 47K 1/16W R205 ERJ3GEYJ102V 1K 1/16W R206 ERJ3GEYJ473V 47K 1/16W R207 ERJ3GEYJ182V 1.8K 1/16W R208 ERJ3GEYJ562V 5.6K 1/16W...
  • Page 69 Ref. No. Part No. Part Name & Description Remarks R270 ERJ3GEYJ393V 39K 1/16W R271 ERJ3GEYJ153V 15K 1/16W R302 ERJ3GEYJ472V 4.7K 1/16W R303 ERJ3GEYJ103V 10K 1/16W R304 ERJ3GEYJ222V 2.2K 1/16W R305 ERJ3GEYJ222V 2.2K 1/16W R312 ERJ3GEYJ221V 220 1/16W R313 ERJ3GEY0R00V 0 1/16W R314 ERJ3GEY0R00V 0 1/16W...
  • Page 70 Ref. No. Part No. Part Name & Description Remarks R387 ERJ3GEY0R00V 0 1/16W R388 ERJ3GEYJ563V 56K 1/16W R389 ERJ3GEY0R00V 0 1/16W R390 ERJ3GEY0R00V 0 1/16W R391 ERJ3GEY0R00V 0 1/16W R392 ERJ3GEY0R00V 0 1/16W R393 ERJ3GEY0R00V 0 1/16W R394 ERJ3GEY0R00V 0 1/16W R395 ERJ3GEY0R00V 0 1/16W...
  • Page 71 Ref. No. Part No. Part Name & Description Remarks R443 ERJ3GEYJ153V 15K 1/16W R445 ERJ3GEYJ103V 10K 1/16W R446 ERJ3GEY0R00V 0 1/16W R447 ERJ3GEYJ221V 220 1/16W R448 ERJ3GEYJ224V 220K 1/16W R449 ERJ3GEYJ102V 1K 1/16W R450 ERJ3GEYJ332V 3.3K 1/16W R452 ERJ3GEYJ224V 220K 1/16W R461 ERJ3GEYJ333V 33K 1/16W...
  • Page 72 Ref. No. Part No. Part Name & Description Remarks R543 ERDS2TJ2R2T 2.2 1/4W R544 ERDS2TJ332T 3.3K 1/4W R545 ERDS2TJ222T 2.2K 1/4W R546 ERDS2TJ151T 150 1/4W R547 ERDS1FVJ270T 27 1/2W R548 ERDS1FVJ150T 15 1/2W R549 ERD2FCVG120T 12 1/4W R550 ERDS1FVJ150T 15 1/2W R552 ERDS2TJ332T 3.3K 1/4W...
  • Page 73 Ref. No. Part No. Part Name & Description Remarks R625 ERDS2TJ104T 100K 1/4W R626 ERDS2TJ104T 100K 1/4W R627 ERDS2TJ104T 100K 1/4W R628 ERDS2TJ102T 1K 1/4W R629 ERDS2TJ102T 1K 1/4W R630 ERDS2TJ101T 100 1/4W R631 ERDS2TJ562T 5.6K 1/4W R632 ERDS2TJ101T 100 1/4W R633 ERDS2TJ101T 100 1/4W...
  • Page 74 Ref. No. Part No. Part Name & Description Remarks R681 ERDS2TJ272T 2.7K 1/4W R682 ERDS2TJ472T 4.7K 1/4W R683 ERDS2TJ103T 10K 1/4W R684 ERDS2TJ103T 10K 1/4W R685 ERDS2TJ271T 270 1/4W R686 ERDS2TJ271T 270 1/4W R687 ERDS2TJ271T 270 1/4W R688 ERDS2TJ104T 100K 1/4W R689 ERDS2TJ473T 47K 1/4W...
  • Page 75 Ref. No. Part No. Part Name & Description Remarks R811 ERJ3GEYJ223V 22K 1/16W R812 ERJ3GEYJ223V 22K 1/16W R813 ERJ3GEYJ472V 4.7K 1/16W R814 ERJ3GEYJ103V 10K 1/16W R815 ERJ3GEYJ103V 10K 1/16W R816 ERJ3GEYJ103V 10K 1/16W R817 ERJ3GEYJ103V 10K 1/16W R818 ERJ3GEYJ103V 10K 1/16W R819 ERJ3GEYJ473V 47K 1/16W...
  • Page 76 Ref. No. Part No. Part Name & Description Remarks R869 ERJ3GEYJ101V 100 1/16W R870 ERJ3GEYJ101V 100 1/16W R871 ERJ3GEYJ101V 100 1/16W R872 ERJ3GEYJ101V 100 1/16W R873 ERJ3GEYJ101V 100 1/16W R874 ERJ3GEYJ101V 100 1/16W R875 ERJ3GEYJ472V 4.7K 1/16W R876 ERJ3GEYJ472V 4.7K 1/16W R877 ERJ3GEYJ472V 4.7K 1/16W...
  • Page 77 Ref. No. Part No. Part Name & Description Remarks R960 ERDS2TJ151T 150 1/4W R961 ERDS2TJ332T 3.3K 1/4W R964 ERC12UGK335D 3.3M 1/2W R972 ERDS2TJ821T 820 1/4W R973 ERDS2TJ393T 39K 1/4W R982 ERDS1FVJ100T 10 1/2W R983 ERDS1FVJ100T 10 1/2W R984 ERDS1FVJ100T 10 1/2W R985 ERDS1FVJ100T 10 1/2W...
  • Page 78 Ref. No. Part No. Part Name & Description Remarks R1050 ERJ3GEYJ105V 1M 1/16W R1051 ERJ3GEYJ221V 220 1/16W R1052 ERJ3GEYJ221V 220 1/16W R1053 ERJ3GEYJ681V 680 1/16W R1054 ERJ3GEYJ681V 680 1/16W R1055 ERJ3GEYJ222V 2.2K 1/16W R1056 ERJ3GEYJ221V 220 1/16W R1057 ERJ3GEYJ222V 2.2K 1/16W R1058 ERJ3GEYJ272V 2.7K 1/16W...
  • Page 79 Ref. No. Part No. Part Name & Description Remarks ECBT1H4R7KC5 4.7P 50V ECBT1H3R3KC5 3.3P 50V ECBT1H2R2KC5 2.2P 50V ECBT1H180JC5 18P 50V RCBS1H102KBY 1000P 50V C101 ECUV1E103KBV 0.01 25V C102 ECEA1CKA100B 10 16V C103 ECUV1E103KBV 0.01 25V C104 ECUV1H102KBV 1000P 50V C106 ECUV1E103KBV 0.01 25V...
  • Page 80 Ref. No. Part No. Part Name & Description Remarks C207 ECEA1HKAR22B 0.22 50V C208 ECEA1CKA100B 10 16V C209 ECEA1HKA2R2B 2.2 50V C210 ECEA1HKA2R2B 2.2 50V C211 ECEA1HKA2R2B 2.2 50V C212 ECEA1HKA4R7B 4.7 50V C214 ECEA1CKA100B 10 16V C215 ECUV1C104KBV 0.1 16V C216 ECEA1HKAR33B 0.33 50V...
  • Page 81 Ref. No. Part No. Part Name & Description Remarks C374 ECEA1CKA330B 33 16V C375 ECEA1HM101B 100 50V C376 ECUV1E103KBV 0.01 25V C377 ECUV1E103KBV 0.01 25V C378 ECEA1CKA100B 10 16V C401 ECUV1H681KBV 680P 50V C402 ECUV1H101KCV 100P 50V C403 ECUV1H222KBV 2200P 50V C404 ECEA1CKA100B 10 16V...
  • Page 82 Ref. No. Part No. Part Name & Description Remarks C509 ECBT1H150J5 15P 50V C510 ECBT1H103KB5 0.01 50V C511 ECBT1H821KB5 820P 50V C512 ECBT1H471KB5 470P 50V C513 ECBT1H471KB5 470P 50V C514 ECBT1H821KB5 820P 50V C515 ECEA1HKA010B 1 50V C516 ECQV1H184JL3 0.18 50V C517 ECKR1H103MD5 0.01 50V...
  • Page 83 C623 ECBT1H180JC5 18P 50V...
  • Page 84 Ref. No. Part No. Part Name & Description Remarks C624 ECBT1H560J5 56P 50V C625 ECBT1H102KB5 1000P 50V C626 ECBT1H560J5 56P 50V C627 ECBT1H102KB5 1000P 50V C628 ECBT1E223ZF5 0.022 25V C629 ECBT1H331KB5 330P 50V C639 ECEA1HKA3R3B 3.3 50V C640 ECEA1VKA220B 22 35V C641 ECEA1VKA220B 22 35V...
  • Page 85 Ref. No. Part No. Part Name & Description Remarks C735 ECUV1C104ZFV 0.1 16V C736 ECUVNC104ZFV 0.1 16V C737 ECUVNC104ZFV 0.1 16V C738 ECUV1H103KBN 0.01 50V C739 ECUV1H152KBV 1500P 50V C742 ECUV1E273KBV 0.027 25V C743 ECUVNC104ZFV 0.1 16V C744 ECUV1H223KBV 0.022 50V C745 ECUV1H102KBV 1000P 50V...
  • Page 86 Ref. No. Part No. Part Name & Description Remarks C962 ECEA1HM101B 100 50V C964 ECKR2H103ZF5 0.01 500V C982 ECBT1H473KB5 0.047 50V C983 ECBT1H473KB5 0.047 50V C984 ECBT1H473KB5 0.047 50V C985 ECBT1H473KB5 0.047 50V C1000 ECUV1C473KBV 0.047 16V C1001 ECUV1C104KBV 0.1 16V C1001 ECUV1H103ZFV 0.01 50V...
  • Page 87 Ref. No. Part No. Part Name & Description Remarks C1042 ECEA1CKA220B 22 16V C1043 ECEA1HKA4R7B 4.7 50V C1044 ECEA1AKA330B 33 10V C1045 ECEA1AKA220B 22 10V C1046 ECEA1CKA221B 220 16V C1047 ECEA1HKA010B 1 50V C1048 ECEA1HKA010B 1 50V C1049 ECUV1H102KBV 1000P 50V C1050 ECUV1H102KBV 1000P 50V...
  • Page 88: Packing Materials & Accessories Parts List

    20.5. Packing Materials & Accessories Parts List Ref. No. Part No. Part Name & Description Remarks PACKING MATERIALS RPGX0835 PACKING CASE [M]P RPGX0836 PACKING CASE [M]PC RPNX0135 POLYFOAM RPFX0007 MIRAMAT BAG ACCESSORIES N2QAGB000015 REMOTE CONTROL BBN11M202A R/C BATTERY COVER A1-1 RJA0065-1D AC CORD RQT6085-2P...
  • Page 89 Printed in Singapore / P020100001 D/K/J/N/L/PRT...
  • Page 90 DECK P.C.B. (REPX0282A) J1046 C1062 J1072 H1001/W1001 C1059 R1096 C1061 R1092 R1095 R1091 R1094 R1093 Q1020 J1051 J1062 J1015 J1071 R1062 J1028 J1059 J1080 W1002 J1016 J1060 J1069 R1064 R1063 R1020 R1024 R1027 J1017 J1075 J1068 J1067 J1052 J1047 J1021 J1022 R1098 J1048...
  • Page 91 MAIN / TUNER P.C.B. (REPX0270B) FM LOOP AM LOOP ANTENNA ANTENNA 75 OHMS JK101 J243 JK305 J242 J131 C202 J130 C401 C107 R202 R112 R401 Z101 R402 Z120 (TUNER PACK) J332 J100 Q319 C402 J256 D317 Q407 Q317 Q207 IC804 J255 R449 R433...
  • Page 92 JK305 C333 Q407 R449 R433 R431 R245 Q403 C442 R448 R447 Q402 R247 R423 C438 C427 C425 C437 R452 J229 R424 J241 R425 C430 J231 J232 J223 C426 Q405 J230 R445 C429 J228 IC302 R241 C230 C229 C226 R441 C436 Q203 Q202 R228...
  • Page 93 MECHANISM (DECK1) P.C.B (REPX0108H) S953 CR02 CS951 S952 HALF S951 MODE D951 IC951 SOLENOID MECHANISM (DECK2) P.C.B (REPX0108F) S973 CR02 Z971 CS971 1 2 3 4 5 6 7 8 9 S972 S971 HALF MODE S974 S975 D971 IC971 SOLENOID...
  • Page 94 MP3 Module P.C.B (REP3122A-T) SIDE:B SIDE:A...
  • Page 95 PANEL P.C.B. (REPX0303A) S602 R678 S603 R682 C641 FL600 R681 J602 S606 R630 DISC2 S607 J605 R901 J606 J909 R680 R657 R674 R641 C647 S604 S605 J607 R664 C603 J609 J608 J686 R658 C649 R632 D622 D624 R663 Q614 J610 C646 J911 J948...
  • Page 96 D620 R637 R677 R676 S600 POWER J901 C639 S601 J659 J685 R619 R618 C658 DISPLAY R617 R616 J686 Q605 R670 C640 D622 R615 R685 Q608 C657 R614 R686 J912 Q609 R628 R671 R629 R672 J914 J670 Q602 R689 R688 R675 Q610 R667 R690...
  • Page 97 POWER P.C.B (REPX0272C) J501 CN501 CN500 J511 R532 R553 C539 Q511 Q510 C525 J504 R542 C538 J539 R557 R586 R555 J587 J505 C518 C524 R550 R549 R540 J572 Q506 J583 R581 J584 C521 J570 C519 J526 R556 D502 R537 Q513 R548 C516 J595...
  • Page 98 (RF) CD SERVO P.C.B (REPX0145C) TJ701 J761 TP20 R711 C770 TP30 TP23 X701 TJ701 C718 R714 TP19 C716 TP21 TP29 C744 J716 C721 R712 J765 C722 C726 J703 C723 C724 R742 J772 IC701 J709 C753 C731 R741 J773 C711 J770 J711 C712 IC702...
  • Page 99 TACT SWITCH P.C.B. (REPX0303A) S928 SWOOFER/ PRESET EQ R920 D904 D905 D903 D902 REC/STOP S914 SSEQ R913 S910 S913 S912 S911 R910 R911 R912 DECK 1/2 CD PLAY TUNER/BAND TAPE PLAY R918 R914 R917 R915 R916 S923 S920 S921 S922 S924 STOP /DEMO...
  • Page 100 SUB-TRANSFORMER P.C.B. (REPX0273D...P) (REPX0273C...PC) CAUTION RISK OF ELECTRIC SHOCK AC VOLTAGE LINE. PLEASE DO NOT TOUCH THIS P.C.B AC IN 120V 60HZ R964 T950 (POWER TRANSFORMER) PRIMARY J993 J996 C962 RL950 Z950 RISK OF FIRE FP950 REPLACE FUSE AS MARKED FP951 F1 T125V 4A SECONDARY...
  • Page 101: Schematic Diagram

    SCHEMATIC DIAGRAM -1 : CD-DA SIGNAL LINE : +B SIGNAL LINE CD SERVO CIRCUIT R701 OPTICAL PICKUP CIRCUIT Q701 C770 C701 2SA1037AKSTX 6.3V33 C703 LASER POWER DRIVE LASER DIODE Q701 6.3V100 CN701 C704 R750 C707 0.027 LD GND NBOUT C714 6.3V100 NAOUT C713...
  • Page 102 SCHEMATIC DIAGRAM - 2 : +B SIGNAL LINE : CD-DA SIGNAL LINE : CD SIGNAL LINE CD SERVO CIRCUIT R717 C725 R721 1000P C726 1000P R718 C731 6.3V220 C730 C733 C732 6.3V220 L701 RLBN102V-Y LCH OUT A.GND C753 470P RCH OUT LDVDD DIDATA DILRCK...
  • Page 103 SCHEMATIC DIAGRAM - 3 : +B SIGNAL LINE : FM SIGNAL LINE : AM SIGNAL LINE : FM/AM SIGNAL LINE : FM OSC SIGNAL LINE : AM OSC SIGNAL LINE TUNER/MAIN CIRCUIT Q106 R104 TUNER PACK Z120 (RAL0029) <13.6V> <13.64V> C103 ((13.75V)) ((0.02V))
  • Page 104: Main Circuit

    SCHEMATIC DIAGRAM - 4 : +B SIGNAL LINE : AUX SIGNAL LINE : MAIN SIGNAL LINE : FM/AM SIGNAL LINE : CD SIGNAL LINE : PLAYBACK SIGNAL LINE PANEL CIRCUIT (CP601) ON : RECORD SIGNAL LINE SCHEMATIC DIAGRAM-10 MAIN CIRCUIT CN303 17 16 15 14 13 12 11 10 IC300...
  • Page 105 SCHEMATIC DIAGRAM - 5 : +B SIGNAL LINE : CD SIGNAL LINE : -B SIGNAL LINE : MAIN SIGNAL LINE PANEL CIRCUIT (CP600) ON SCHEMATIC DIAGRAM-10 MAIN CIRCUIT CN302 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 R248 <0.02V>...
  • Page 106 SCHEMATIC DIAGRAM - 6 : +B SIGNAL LINE : -B SIGNAL LINE : MAIN SIGNAL LINE MAIN CIRCUIT C234 6800P Q205 <8.69V> R242 ((8.64V)) <2.06V> Q205,Q405 C434 R243 ((2.04V)) <1.42V> KTC3875GRTA 6800P ((1.39V)) LPF FREQ AMP SWITCH <8.69V> <8.69V> C237 4700P R442 Q204,Q404...
  • Page 107 SCHEMATIC DIAGRAM - 7 : +B SIGNAL LINE : -B SIGNAL LINE : MAIN SIGNAL LINE MAIN CIRCUIT PGND CD7.5V D308 DGND RL1N4003N02 UP_GND POWER CIRCUIT (CN501) ON SCHEMATIC DIAGRAM-13 CD3.3V SW5V SW5V LED9V LED9V MO10V MO10V C333 1000P CN301 T.GND +15V +15V...
  • Page 108: Panel Circuit

    SCHEMATIC DIAGRAM - 8 : MAIN SIGNAL LINE : +B SIGNAL LINE PANEL CIRCUIT VR600 Z600 S600 R676 EVEKE2F3024M RCD37142TC5 POWER JOG VOL REMOTE SENSOR S601 R677 DISPLAY S602 DISC 1 R678 1.2K C655 C656 1000P 0.01 S603 R679 DISC 2 1.8K C669 6.3V47...
  • Page 109 SCHEMATIC DIAGRAM - 9 : -B SIGNAL LINE : +B SIGNAL LINE PANEL CIRCUIT R614 R615 FL600 A2BD00000045 1 2 3 4 5 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 C640 C641 35V22...
  • Page 110 SCHEMATIC DIAGRAM - 10 : -B SIGNAL LINE : MAIN SIGNAL LINE : +B SIGNAL LINE PANEL CIRCUIT <2.96V> D616 ((2.96V)) SYNC MTZJ5R6BTA C658 SPEAKER SYNC 35V4.7 SYS6V TERMINAL L602 Q605 <0.2V> R683 RLQB101KT-1Y ((0.2V)) CIRCUIT PCONT C639 (CN952) ON <0.1V>...
  • Page 111: Deck Circuit

    SCHEMATIC DIAGRAM - 11 : +B SIGNAL LINE : PLAYBACK SIGNAL LINE : -B SIGNAL LINE : RECORD SIGNAL LINE DECK CIRCUIT R1055 2.2K R1098 C1038 220P R1017 8.2K R1015 R1095 100K R1105 C1032 C1034 R1032 0.018 50V3.3 R1039 PLACKBACK C1012 C1015 HEAD...
  • Page 112 SCHEMATIC DIAGRAM - 12 : +B SIGNAL LINE : PLAYBACK SIGNAL LINE : -B SIGNAL LINE : RECORD SIGNAL LINE MAIN CIRCUIT (CN304) ON SCHEMATIC DIAGRAM-4 DECK CIRCUIT H1001/W1001 C1054 C1064 Q1020-Q1021 50V3.3 50V3.3 KTD1304TA FILTER AMP R1091 <<0V>> R1094 2.2K Q1020 R1085...
  • Page 113: Power Circuit

    SCHEMATIC DIAGRAM - 13 : -B SIGNAL LINE : MAIN SIGNAL LINE : +B SIGNAL LINE POWER CIRCUIT IC500 SPEAKER HL_OUT TERMINAL IC500 HI_L GND RSN35H2-P CIRCUIT R534 (H501B HR_OUT /W501B ) ON HI_R GND SCHEMATIC R535 R511 DIAGRAM-1 4 220K H501A R530...
  • Page 114 SCHEMATIC DIAGRAM - 15 : +B SIGNAL LINE MP3 MODULE CIRCUIT C1011 0.022 LED4 /PWE LED3 /STOP LED2 LED1 DSPRST LED0 POBF IC1001 MN101C427MA2 NEXT MP3 MICROPROCESSOR C1001 100 99 98 97 96 95 94 93 92 C1006 AMD4 AMD5 AMD6 AMD7 AMD8...
  • Page 115 SCHEMATIC DIAGRAM - 16 : +B SIGNAL LINE : MP3 SIGNAL LINE : CD-DA SIGNAL LINE MP3 MODULE CIRCUIT L1001 VLP0157-T BCLK C1009 IC1003 C1005 91 90 89 88 87 86 85 IC1003 D+3.3V C0JBAK000133 BCLK D+3.3V SINH RIPPLE-CARRY BINARY COUNTER DGND HDIN...
  • Page 116 FM LOOP AM LOOP ANTENNA ANTENNA JK101 JK305 Z101 MP3 P.C.B SOLDER SIDE CD LOADING P.C.B CN1000 TUNER PACK SOLDER SIDE P.C.B Z102 CF202 Z120 MAIN / TUNER P.C.B SIDE:B CD DETECT P.C.B SOLDER SIDE CN311 13 14 CN300 CN305 CN310 1 .
  • Page 117 RSN35H2-P TA7291P C1BB00000654 (42P) AN7348STA-E1 (24P) C2BBGF000323 (64P) AN8885SBE1 (28P) C2BBGF000325 (100P) BU2090AF-E2 (16P) MN101C427MA2 (44P) LA1833NMNTLM (24P) MN662790RSC (80P) LC72131MDTRM (20P) MN1933222MD2 (100P) 0N2180RLC1 TC74HC4050EL (16P) C0JBAK000133 (16P) C3BBHG000048 (44P) AN8739SBE2 C0AABB000117 TC74HC157AFT (16P) SI8050JLF118 KRA102MTA BA033T C0JBAB000007 2SK544F-AC BA7755A KRA110MTA KRC102MTA...
  • Page 118 IC1002 C3BBHG000048 64K x 16M SDRAM IC1001 MN101C427MA2 MP3 MICROPROCESSOR BCLK OSC1 HDOUT 44~41 2~12, 59~66 96~99 77~92 LRCK MP3DATA TXD1 SCLK0 BCLK SCLK1 IC1000 MN1933222MD2 MP3 DIGITAL SIGNAL PROCESSOR OSCFC0 OSCF0 ERROR VCOIN PCOUT PIBE PIBE AVSS /PCS /PCS /PRE /PRE IC1005...
  • Page 119 IC701 OPTICAL PICKUP AN8885SBE1 SERVO AMP SEMICONDUCTOR LASER OFTR OFTR OFTR RFEQ1 Q701 LASER 3TENV POWER DRIVE RFEQ2 NRFDET /RFDET /RFDET SUBTRACTOR FEOUT VREF PHOTO DETECTOR SUBTRACTOR TEOUT VREF BAND VREF /RST RESET SIGNAL GEN. FOCUS FOCUS COIL COIL DRIVE TRACKING TRACKING COIL...
  • Page 120 IC702 MN662790RSC SERVO PROCESSOR/ DIGITAL SIGNAL PROCESSOR/ DIGITAL FITLER/ D/A CONVERTER SYNDROME DIGITAL AUDIO INTERFACE CALCULATION PHASE FREQUENCY COMPARATOR COMPARATOR OUTL CD SIGNAL CIRC DECODER SYNCHRONIZING INTERPOLATION/ PROTECTION SOFT-MUTING/ OUTR EFM DATA DIGITAL DEMODULATOR ATTENUATION/ PEAK DETECT/ AUTO CUE CONVERTER RESY SYNCHRONIZING SERVO...
  • Page 121 FM ANT AM ANT Z101 (FM) Z120 CF201 CF202 Q101 COIL COIL MIXER IF AMP RF AMP BUFFER (FM) DECODER RM AMP BUFFER PILOT PHASE CANCEL STEREO LEVEL S-CURVE SWITCH AM/FM COMP BUFFER TUNING DRIVE PILOT X102 Z102 IC101 LA1833NMNTLM FM/AM IF AMP DET /AM OSC MIX /FM MPX...
  • Page 122 TA7291P MOTOR DRIVE Q306 S701 INTERFACE CRESTSW OUT1 CHG_CW CDRST OUT2 CDRST CHG_CCW MP3HCS MP3HCS POWER MP3CLK CHG_HALF MP3CLK SUPPLY CONTROL MP3DIN MP3DOUT Q315 HDOUT SWITCH MP3DIN Q302 CHG_SW1 Q305 CD MOTOR SUPPLY IC800 CHG_SW2 /CDSTAT SWITCH INTERFACE CCDSTAT C2BBGF000323 OPEN MICROPROCESSOR Q301...
  • Page 123 IC1001 AN7348STA-E1 P.B. EQ /TPS AMP Q1012(Q1013) REC AMP/ALC MUTING 24(23) (DECK 1) 1(2) P.B. HEAD 20(5) 22(3) Q1014 (Q1015) 21(4) (DECK 2) BUFFER R/P HEAD 17(8) 18(7) Q1020 LOGIC L/H (Q1021) FILTER NOR/CrO & HI/LO LOGIC Q1016 DECK RIPPLE LOGIC MUTING REC/PB...
  • Page 124 17(26) 18(25) IC302 C0AABB000117 Q402(Q202) Q407(Q207) D402(D202) HEADPHONE (24) HP_L(R) MUTING VOL OUT1(2) CONTROL 4(39) SWITCH IN1B(2B) Q403, Q307 Q203 AUDIO MUTING IC300 MUTING 5(38) SWITCH IN1C(2C) CONTROL C1BB00000654 SWITCH AUDIO SOUND PROCESSOR JK305 6(37) IN1D(2D) 3(40) CD SIGNAL IN1A(2A) MUTEA (34) Q320...
  • Page 125 SIGNAL LINES MAIN SIGNAL LINE CD SIGNAL LINE AM SIGNAL LINE PLAYBACK SIGNAL LINE FM OSC SIGNAL LINE AM OSC SIGNAL LINE FM & AM SIGNALS LINE RECORDING SIGNAL LINE FM SIGNAL LINE MP3 SIGNAL LINE CD-DA (AUDIO/VIDEO) SIGNAL LINE AUX SIGNAL LINE INDICATES THE PIN NO.
  • Page 126: Spindle Position P.c.b

    CD LOADING P.C.B (REP2578A-N) 1 2 3 4 5 6 7 8 9 10 2 3 4 CD DETECT P.C.B SPINDLE POSITION P.C.B (REP2578A-N) (REP2578A-N) 1 2 3 4 TUNER PACK P.C.B (REP1999B)

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