Page 1
ORDER NO. MD0402036C2 CD Stereo System SA-AK520E / SA-AK520EB / SA-AK520EG Colour (S)... Silver Type SPECIFICATIONS Specifications...
Page 2
AMPLIFIER SECTION RMS Power output THD 10%, both channels driven 1 kHz (Low channel) 65 W per channel (6 10 kHz (High channel) 65 W per channel (6 80 Hz (Subwoofer channel) 160 W per channel (8 Total power 420 W (Total) Input sensitivity 250 mV Input Impedance...
Page 3
Digital filter 8 fs D/A converter MASH (1 bit DAC) Bit rate 32 kbps - 320 kbps Sampling frequency 32 kHz, 44.1 kHz, 48 kHz GENERAL Power Supply (For E, EG only) AC 230V, 50Hz Power Supply (For EB only) AC 230 - 240 V, 50Hz Power consumption 272 W...
Page 4
2. Before Repair and Adjustment Disconnect AC power, discharge Power Supply Capacitors C520 and C540 through a 10 , 5W resistor to ground. DO NOT SHORT-CIRCUIT DIRECTLY (with a screwdriver blade, for instance), as this may destroy solid state devices. After repairs are completed, restore power gradually using a variac, to avoid overcurrent.
Page 5
- No sound is heard when the power is turned on. - Sound stops during a performance. The function of this circuitry is to prevent circuitry damage if, for example, the positive and negative speaker connection wires are “shorted”, or if speaker systems with an impedance less than the indicated rated impedance of the amplifier are used.
Page 6
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminium foil or comparable conductive material). 7.
Page 7
6. Handling Precautions For Traverse Deck The laser diode in the traverse deck (optical pickup) may break down due to potential difference caused by static electricity of clothes or human body. So, be careful of electrostatic breakdown during repair of the traverse deck (optical pickup). - Handling of traverse deck (optical pickup) 1.
Page 8
Use the anti-static wrist strap to discharge the static electricity from your body. 2. Work table grounding Put a conductive material (sheet) or steel sheet on the area where the traverse deck (optical pickup) is placed, and ground the sheet. Caution : The static electricity of your clothes will not be grounded through the wrist strap.
Page 9
4. Recommend not to look at pick up lens for a long time. ACHTUNG : Dieses Produkt enthält eine Laserdiode. Im eingeschalteten Zustand wird unsichtbare Laserstrahlung von der Lasereinheit abgestrahlt. / Wellenlänge : 780nm / Maximale Strahlungsleistung der Lasereinheit :100 W/VDE / Die Strahlung an der Lasereinheit ist ungefährlich, wenn folgende Punkte beachtet werden: 1.
Page 10
8. Accessories Remote Control Transmitter FM Indoor Antenna AC Power Supply Cord (For E & EG ony)
Page 11
AC Power Supply Cord (For EB ony) AM Loop Antenna Antenna Plug Adapter (For EB only) 9. Operation Procedures 10. Disassembly and Assembly of Main Component 10.1. Disassembly flow chart The following chart is the procedure for disassembling the casing and inside parts for internal inspection when carrying out the servicing.
Page 12
10.2. Disassembly of Top Cabinet and Rear Panel Step 1 Remove 3 screws each side and 5 screws at rear panel. Step 2 Lift up both sides of top cabinet, push the cabinet ass’y toward the rear and remove it.
Page 13
- Disassembly of Rear Panel Step 3 Remove 8 screws. Step 4 Detach wire at CN305 (Fan).
Page 14
Step 5 Draw rear panel backward to remove. 10.2.1. Disassembly for CD Lid (The CD changer unit can be removed after the CD Lid is removed) - Follow the (Step 1) - (Step 5) of Item 10.2 - Disassembly of Top Cabinet and Rear Panel When opening the disc tray automatically (Using Power Supply) Step 1 Connect the AC power cord.
Page 15
Step 4 Release the 2 claws, and then remove the CD Lid. Step 5 Press the OPEN/CLOSE button, the disc tray will be close. [Open the disc tray manually (Using service tools)]...
Page 16
Step 1 Insert the gear tool into the hole on the underside of CD chassis and then rotate in the direction of arrow. The disc tray will be open. Step 2 Release the 2 claws, and then remove the CD lid cover.
Page 17
Step 3 Repeat Step 2 but rotate the gear tools in anti-clockwise direction. Step 4 The disc tray will be close. 10.3. Disassembly of CD Mechanism Unit - Follow the (Step 1) - (Step 2) of Item 10.2 - Disassembly of Top Cabinet and Rear Panel - Follow the (Step 1) - (Step 5) of Item 10.2.1 - Disassembly for CD Lid Step 1 Detach the FFC boards (CN309 &...
Page 18
Step 2 Release the claws of both ends, and then lift up the CD Mechanism Unit. Step 3 Remove 4 screws. Step 4 Remove the CD chassis. Step 5 Lay the CD mechanism unit as shown. - Note: For disassembly of CD mechanism unit, please refer to Section 10.7 of this manual.
Page 19
10.4. Disassembly Main P.C.B., Transformer P.C.B. & Power P.C.B. 10.4.1. Disassembly for the Main P.C.B. - Follow the (Step 1) - (Step 5) of Item 10.2 - Disassembly of Top Cabinet and Rear Panel - Follow the (Step 1) - (Step 5) of Item 10.2.1 - Disassembly for CD Lid - Follow the (Step 1) - (Step 5) of Item 10.3 - Disassembly of the CD Mechanism Unit Step 1 Disconnect FFC board at CN303, CN302 &...
Page 20
Mechanism Unit Step 1 Remove 3 screws. Step 2 Disconnect connector CN950. 10.4.3. Disassembly of the Power P.C.B. - Follow the (Step 1) - (Step 5) of Item 10.2 - Disassembly of Top Cabinet and Rear Panel - Follow the (Step 1) - (Step 5) of Item 10.2.1 - Disassembly for CD Lid - Follow the (Step 1) - (Step 5) of Item 10.3 - Disassembly of the CD Mechanism Unit - Follow the (Step 1) - (Step 2) of Item 10.4.1 - Disassembly for the...
Page 21
Insulate Power P.C.B. with insulation material to avoid short circuit. - Replacement of Power Amplifier IC & Voltage Regulator Step 1 Remove 2 screws (For Power Amp IC) and 1 screw (For Voltage Regulator) . Step 2 Break the joint with a metal cutter as shown below. Step 3 Unsolder the terminals of Power Amp IC, transistor and replace the components.
Page 22
10.5. Disassembly of Panel P.C.B. & Tact Switch P.C.B. - Follow the (Step 1) - (Step 2) of Item 10.2 - Disassembly of Top Cabinet and Rear Panel - Follow the (Step 1) - (Step 5) of Item 10.2.1 - Disassembly for CD Lid - Follow the (Step 1) - (Step 5) of Item 10.3 - Disassembly of the CD Mechanism Unit - Disassembly of Panel P.C.B.
Page 23
Step 3 Remove the 8 screws. Step 4 Disconnect FFC board (CN302). - Disassambly of Tact Switch P.C.B. Step 5 Disconnect connector CN900. Step 6 Pull out the volume knob. Step 7 Pull Panel P.C.B. forward.
Page 24
10.6. Disassembly of Deck Mechanism Unit & Deck P.C.B. - Follow the (Step 1) - (Step 2) of Item 10.2 - Disassembly of Top Cabinet and Rear Panel - Follow the (Step 1) - (Step 5) of Item 10.2.1 - Disassembly for CD Lid - Follow the (Step 1) - (Step 2) of Item 10.3 - Disassembly of the CD Mechanism Unit Step 1 Detach FFC board.
Page 25
Step 6 Unsolder the motor terminals. Step 7 Remove 3 screws. Step 8 Remove Deck P.C.B. 10.7. CD Mechanism Main Component Replacement Procedures - Follow the (Step 1) - (Step 2) of Item 10.2 - Disassembly of Top Cabinet and Rear Panel - Follow the (Step 1) - (Step 5) of Item 10.2.1 - Disassembly for CD Lid - Follow the (Step 1) - (Step 5) of Item 10.3 - Disassembly of the CD Mechanism Unit...
Page 26
Step 3 Rotate the hexagonal wrench in the direction of arrow (clockwise), and then open the disc tray fully. Step 4 With pressing the claw (A), rotate the hexagonal wrench clockwise. (The slide plate R moves for a little amount.) Step 5 Pressing the claw (B) in the direction of arrow (1), the connection lever moves in the direction of arrow (2).
Page 27
Step 7 Remove the traverse deck ass’y from the timing lever. Caution: When removing or inserting the traverse deck avoid touching the OPU lens and pressing onto the turntable. Step 8 Remove 3 screws. Step 9 Unsolder the motor terminals (4 points). Step 10 Remove the FFC board from the connector, and then remove the CD Servo P.C.B.
Page 28
Step 11 Remove the pin. Step 12 Release the claw, and then remove the traverse deck ass’y. Note: Be careful not to lose the 3 floating spring because those will also be removed on removal of the traverse deck ass’y. - Installation of the CD Servo P.C.B.
Page 29
- Note for installation of the CD servo P.C.B. - Installation for traverse deck ass’y Step 1 Install the traverse deck ass’y to the timing lever. Step 2 Align the boss of traverse deck ass’y with the slot of traverse cam gear. Step 3 Force the claw of timing lever.
Page 30
Step 4 Force the disc tray fully. Step 5 With pressing the claw (B) in the direction of arrow (1), force the connection lever in the direction of arrow (2). 10.7.2. Replacement for the Disc Tray Step 1 Remove 4 screws.
Page 31
Step 2 Remove the upper plate. Step 3 Remove 3 screws. Step 4 With lifting the claw in the direction of (1), draw the CD Detect P.C.B. in the direction of arrow (2). Step 5 Remove the mechanism cover. Step 6 Insert the gear with hexagonal wrench into the hole.
Page 32
Step 7 Rotate the hexagonal wrench in the direction of arrow, and then open the disc tray fully. Step 8 Release the both claws, and then draw the disc tray. Step 9 With forcing the left guide bar manually because the left guide bar interfers with claw, draw the disc tray.
Page 33
Step 1 Slide the drive rack fully in the direction of arrow. Step 2 Holding the drive rack not to move, install the disc tray. Step 3 Align the drive rack with the drive gear.
Page 34
NOTE: Force the right guide bar of tray base manually not to move upwards. Step 4 Holding the disc tray manually, push the disc tray in the direction of the arrow. 10.7.3. Disassembly and reassembly for mechanism base drive unit Step 1 Remove 3 screws.
Page 35
NOTE: Take care not to lose the change gear spring. Step 4 Remove the pulley gear, change gear and UP/DOWN gear. Step 5 Release the 2 claws, and then remove the bottom SW P.C.B..
Page 36
Step 6 Install the tray lock spring to hook temporary. Step 7 Release the claw, and then remove the tray lock. Step 8 Release the claw, and then remove the rear lock.
Page 37
Step 9 Pressing the claw (B) in the direction of arrow (1), force the connection lever in the direction of arrow (2). Step 10 Move the slide plate 1 to the end of stock side.
Page 38
Step 11 Lift up the left end of spindle base unit in the direction of arrow (1), and then remove the unit in the direction of arrow (2).
Page 39
Step 12 Remove slide plate 1 and slide plate 2. Step 13 Remove the traverse relay gear, traverse cam gear and drive gear. [Dissassembly/reassembly for the spindle base unit] Step 1 Draw the 5 disc spacers. Step 2 Pushing the claw, slide the support plate in the direction of arrow, and then remove it.
Page 40
Step 3 Rotate the disc lever in the direction of arrow (1), draw the disc lever. NOTE: Take care not to lose the disc lever spring. Step 4 Release the 2 claws, and then draw the relay gear B. Step 5 Release the 2 claws as shown below.
Page 41
NOTE: Hold the loading stopper ass’y manually bacause it is flipped by spring. Step 6 Remove the cushion spring. Step 7 Remove the loading stopper ass’y in the direction of arrow. Step 8 Release the 2 claws, and then remove the relay gear A. Step 9 Release the 2 claws, and then remove the spindle shaft.
Page 42
Step 10 Remove the lower spindle spring with tweezers. Step 11 Force the lower hook with thin tip of minus screwdriver. Step 12 Squeeze the shaft of lower hook, and then draw it.
Page 43
Step 13 Rotate the lower spindle in the direction of arrow until the lower spindle interferes with stopper. Step 14 Insert the thin tip of minus screwdriver between the lower spindle and UP/DOWN base, and then slacken the lower spindle to release the stopper. Then, rotate the lower spindle and remove it.
Page 44
[Reassembly for mechanism base drive unit] Step 1 Install the traverse cam gear. Step 2 Rotate the traverse cam gear to the direction of arrow. Step 3 Install the drive gear and traverse relay gear. *When installing the traverse relay gear, align the trapezoid tooth of gear with tooth of traverse...
Page 45
cam gear. Step 4 Install the slide plate 2 to the mechanism base, and then match to the connection lever. Step 5 Install the slide plate 1 to the mechanism base, and then match to the connection leve and align the trapezoid tooth of traverse relay gear with the slide plate 1. Step 6 Install the spindle base unit.
Page 46
Step 7 Move the slide plate 1 to forward fully. Step 8 Install the rear lock. (The claw should be latched.) Step 9 Install the Spindle Position P.C.B.. (The claw should be latched.) Step 10 Install the tray lock. (The claw should be latched.)
Page 47
Step 11 Remove the tray lock spring from hook,and then latch to the tray lock. Step 12 Install the UP/DOWN gear, change gear, change gear spring, pulley gear and belt in the order of (1) - (5). Step 13 Install the gear holder, and then tighten the screw (a).
Page 48
Step 14 Install the tray base, traverse ass’y, mechanism cover and upper plate. [Operation check after servicing] Check the proper operation of following items with gear and hexagonal screwdriver. 1. Open/close of tray base. 2. Moving the tray base to the stock side. 3.
Page 49
Step 4 Unsolder the plunger terminals (2 points). Step 5 Unsolder the motor terminals (2 points). Step 6 Release the 2 claws (A), and then remove the Motor P.C.B. Step 7 Release the claw (B), and then remove the motor ass’y. [Notice for motor ass’y installation] 1.
Page 50
- Follow the (Step 1) - (Step 2) of Item 10.2 - Disassembly of Top Cabinet and Rear Panel - Follow the (Step 1) - (Step 5) of Item 10.2.1 - Disassembly for CD Lid - Follow the (Step 1) - (Step 2) of Item 10.3 - Disassembly of the CD Mechanism Unit - Follow the (Step 1) of Item 10.4 - Disassembly the Main P.C.B.
Page 51
Step 3 Remove 2 screws. 10.9. Replacement for the Deck motor ass’y, capstan belt A, capstan belt B and winding belt - Follow the (Step 1) - (Step 2) of Item 10.2 - Disassembly of Top Cabinet and Rear Panel - Follow the (Step 1) - (Step 5) of Item 10.2.1 - Disassembly for CD Lid - Follow the (Step 1) - (Step 2) of Item 10.3 - Disassembly of the CD Mechanism Unit...
Page 52
Step 4 Remove 3 screws. Step 5 Remove the flywheel R. Step 6 Release the claw of tape side, and then remove the winding lever and spring. Step 7 Remove the flywheel F. [Installation of the belt] Step 1 The boss and marking should be positioned horizontally.
Page 53
Step 2 Put the winding belt on the pulley temporarily. Step 3 Install the flywheel F. Step 4 Put the winding belt on the flywheel F. Step 5 Install the winding lever and spring while pressing the winding arm in the direction of arrow.
Page 54
Step 8 Put the capstan belt B on the motor ass’y pulley. Step 9 Install the sub chassis to the mechanism, and then tighten screws. Step 10 Remove 3 screws. Step 11 Put the capstan belt B as shown below.
Page 55
Step 12 Put the capstan belt A on the motor ass’y pulley. 10.10. Replacement for the cassette lid ass’y - Follow the (Step 1) - (Step 2) of Item 10.2 - Disassembly of Top Cabinet and Rear Panel Step 1 Push the lever upward, open the cassette lid ass’y. (For DECK1 and DECK2) Step 2 Lift up the cassette lid ass’y in the direction of arrow.
Page 56
Step 3 Remove the cassette lid ass’y. (For DECK1 and DECK2). 10.11. Measure for tape trouble - Follow the (Step 1) - (Step 2) of Item 10.2 - Disassembly of Top Cabinet and Rear Panel Step 1 If a cassette tape cannot be removed from the deck since the tape is caught by the capstan or pinch roller during playback or recording, rotate the flywheel F in the direction of the arrow to remove the tape.
Page 57
Step 2 Push the lever upward and open the cassette lid ass’y. Take the cassette tape off. 11. Service Position 11.1. Checking Procedure Note: For the disassembling procedure, see Section 10.
Page 58
11.2. Checking the Main P.C.B., Power P.C.B. and Transformer P.C.B. 1. Remove Top Cabinet and Rear Panel. 2. Remove CD Lid. 3. Remove CD Mechanism Unit. 4. Connect FFC board (CN309 & CN310) from CD Mechanism Unit. 11.3. Checking the Panel, Tact Switch, Deck & Deck Mechanism P.C.B.
Page 59
Service Tools Extension FFC REEX0310 Panewl P.C.B. - Deck (10 Pins) Mechanism P.C.B. 12. Description of Error Code 12.1. Abnormality detection for Deck Mechanism block Abnormal Items Error Method of Detection Display MODE SW abnormal Normal operation during mecha transition, MODE abnormal is memorized.
Page 60
Abnormal Items Error Method of Detection Display REST SW abnormal Under normal operation (Self-Diagnostic Mode inclusive), this error occurs when the REST SW not detected within the specified time and shall memorized. Transmission error between Under normal operation (Self-Diagnostic Mode CD servo LSI and micon inclusive), this error occurs when the selection to CD and SENSE=’H’...
Page 61
13.3. Cassette Mechanism Test (For error code H01, H02, H03, F01, F02) 1. Press “TAPE, DECK 1/2” to select Deck 2. 2. Load a cassette tape with the erasure prevention tab, remove from left side only and close the cassette holder. 3.
Page 62
4. Load a cassette tape with the erasure prevention tab, remove from right side only and close the cassette holder. 5. Press “REVERSE FM MODE/BP” (Tape will be stop after 2 seconds) 6. Load a pre-recorded tape with both side record tabs intact and close the cassette holder.
Page 63
13.6. How to get out from Self-Diagnostic function 1. Press “Power” button OFF. 13.7. Power Amplifier Failure (F61) 1. When power amplifier fail, F61 will indicate automatically. 14. CD Test Mode Function This CD test mode is provided to check CD unit without connecting to changer loading mechanism.
Page 64
14.2. CD Automatically Adjustment result indication Under CD test mode, pressing the numeric key ‘0’ on the remote controller will display the auto adjustment result. FLOCK, TLOCK and CLVS status shall be shown as below:...
Page 65
During the above display, executing CD PLAY will display auto adjustment result for CD PLAY mode. 15. Measurements and Adjustments 15.1. Cassette Deck Section - Measurement Condition - Make sure head, capstan and press roller are clean. - Judgeable room temperature 20 ± 5 °C (68 ± 9°F) - Measuring instrument - EVM (DC Electronic voltmeter) - Digital frequency counter...
Page 66
“REC” mode (use “ REC/STOP” key). 3. Measure and make sure that the output is within the standard value. Bias voltage for Deck 2 14±4mV (Normal) Erase voltage for Deck 2 80mV (Normal) Fig.2 Fig.3 15.1.3. Bias Frequency Adjustment (Deck 1/2) 1.
Page 67
2. Set the unit to AM mode. 3. Apply signal as shown in Fig. 5 from AM-SG. 4. Adjust Z102 so that the output frequency is maximized in Fig. 6. Fig.5 Fig.6 15.2.2. AM RF Adjustment 1. Connect the instrument as shown in Fig. 7. 2.
Page 68
10. Receive 520kHz in the unit. 11. Adjust Z101 (OSC) so that the EVM-DC value is with 1.1±0.5V. Fig.7 15.3. Alignment Points 15.3.1. Cassette Deck Section 15.3.2. Adjustment Point 16. Block Diagram...
Page 69
17. Schematic Diagram (All schematic diagrams may be modified at any time with the development of the new technology) Note: : Push switch : Push switch : Open switch : CD switch : Load switch S601 : Open/ Close switch S602 : CD 1 switch S603...
Page 70
S610 : Up switch S612 : Power switch S613 : SSEQ switch S614 : Preset switch S615 : Rec switch S616 : Deck 1/2 switch S617 : Menu switch S618 : Enter switch S619 : Index switch S620 : Delete switch S621 : Sub woofer switch S701...
Page 72
Components identified by mark have special characteristics important for safety. Furthermore, special parts which have purposes of fire-retardant (resistors), high-quality sound (capacitors), low-noise (resistors), etc. are used. Whenreplacing any of components, be sure to use only manufacturer's specified parts shown in the parts list. Caution ! IC, LSI and VLSI are sensitive to static electricity.
Page 73
18.6. (F) CD Detect P.C.B., (G) Spindle Position P.C.B., (H) CD Loading P.C.B. & (L) Tuner Pack P.C.B. 18.7. (I) Power (1) P.C.B. 18.8. (J) Deck P.C.B. & (K) Deck Mechanism P.C.B. 19. Wiring Connection Diagram 20. Illustration of IC’s, Transistors and Diodes 21.
Page 74
Pin No. Mark Function GCTL GCTL FBAL I/O Focus Balance Control TBAL Tracking balance Control Tracking balance control Focus balance control 21.2. IC702 (MN6627934CH) Servo Processor/ Digital Signal Processor/ Digital Filter/ D/A Converter Pin No. Mark Function DRVDD Power supply for DRAM interface (Pin 2 to 19 and 80) DRAM data I/O signal...
Page 75
Pin No. Mark Function DRAM address signal DRAM address signal DRAM address signal DRAM address signal DRAM address signal DVSS2 Ground for digital circuits DVDD2 Power supply for digital cirfcuits SPOUT Spindle motor drive signal output (absolute value output) TRVP Traverse drive output (positive polarity output)
Page 76
Pin No. Mark Function RFENV RF envelope signal input (analog input) Off-track signaL input High: Off-track) NRFDET I RF detection signal input Low: detection Dropout signal input High: Dropout LDON Laser ON signal output High: ON RF signal input IREF Reference current input ADPVCC I...
Page 77
Pin No. Mark Function EXT1 Expansion I/O port 1 IOVDD2 Power supply for I/O Digital audio interface output signal MCLK Micro controller command clock signal input (Latches data at the rising adge) MDATA Micro controller command data signal input Micro controller command load signal input Low: Load...
Page 78
Pin No. Mark Function OUT X2 Crystal oscillator circuit output pin (f= 16.9355 MHz, 33.8688 MHZ) IN X1 Crystal oscillator circuit output pin (f= 16.9355 MHz, 33.8688 MHZ) DVSS1 Ground for digital circuits DVDD1 Power supply for digital circuits Monitor for evaluation 21.3.
Page 79
Pin No. Mark Function Motor driver (4) forward- action output N.C. PGND2 Ground connection (2) for driver PVCC2 Power supply (2) for driver Power supply terminal VREF Reference voltage input Motor driver (4) input Motor driver (3) input RSTIN Reset terminal N.C.
Page 80
Pin No. Mark Function /RESET/ Reset input (ACTIVE L) EFP_RESET X_OUT 10 MHz main clock Ground (0V) 10 MHz main clock Power supply (+5V) /NMI Connect to Vcc (+5V) Remote control input BLKCK CD block clock input (Inverted) SYNC AC failure detect input ST/DO Tuner IF data/ stereo input...
Page 81
No connection Pin No. Mark Function PCONT/ Main transformer control EFP_/CE output DCDET DC detect input SP_A Speana control output A SP_B Speana control output B SP_C Speana control output C No connection HALF_1 Deck 1 half playback input MODE_1 Deck 1 mode playback input PHOTO_2...
Page 82
Pin No. Mark Function FL_DOUT Serial data to FL driver (Output) FL_CLK I/O Serial clock to FL driver CD power control (Active low) SSEQ_LED Super Sound EQ LED CD_RST CD reset output STATUS CD Servo LSI status input CD command load output MDATA CD command data output MCLK...
Page 83
input Pin No. Mark Function DEMO (H= default demo on, L= SELECTOR default demo off.) 22. Troubleshooting Guide...
Page 84
23. Parts Location and Replacement Parts List Notes:...
Page 85
- Important safety notice: Components identified by mark have special characteristics important for safety. Furthermore, special parts which have purposes of fire-retardent (resistors), high-quality sound (capacitors), low noise (resistors), etc are used. When replacing any of these components, be sure to use only manufacturer’s specified parts shown in the parts list.
Page 86
Arabic Dutch Italian Spanish Canadian French En: English Korean Swedish Czech French Polish Traditional Chinese Danish German Russian Simplified Chinese Persian 23.1. Deck Mechanism (RAA4502-S) 23.1.1. Deck Mechanism Parts Location...
Page 89
Ref. No. Part No. Part Name & Description Remarks CASSETTE DECK RED0069 R/P HEAD BLOCK UNIT RED0070 P/B HEAD BLOCK UNIT RDG0300 REEL BASE GEAR RDG0301 WINDING RELAY GEAR RDK0026 MAIN GEAR RDV0033-4 WINDING BELT RDV0064 CAPSTAN BELT RDV0071 CAPSTAN BELT B RMB0312 TRIGGER LEVER SPRING RMB0400...
Page 91
23.2.2. CD Loading Mechanism Parts List...
Page 92
Ref. No. Part No. Part Name & Description Remarks TRAVERSE DECK RML0517 TIMING LEVER RML0516 PLUNGER LEVER RMB0551 UPPER SPINDLE SPRING RMQ0744 LOWER HOOK RDV0056 BELT RML0525 FRONT LOCK LEVER RML0526 DISC LEVER RDG0424 DRIVE GEAR RDG0425 CHANGE GEAR RDG0427 TRAVERSE CAM GEAR RDG0428 TRAVERSE RELAY GEAR...
Page 93
Ref. No. Part No. Part Name & Description Remarks RDG0431 RELAY GEAR ‘B’ RME0262 DISK LEVER SPRING RMA1105 SUPPORT PLATE RAE0153Z-S TRAVERSE 358-1 SHGD113-1 FLOATING CUSHION 358-2 SNSD38 TRV MOTOR ASSY SCREW 358-3 RAF0152A-S OPU ASS’Y 358-4 RDG0247 DRIVE GEAR 358-5 RDG0248 RELAY GEAR...
Page 97
Ref. No. Part No. Part Name & Description Remarks CABINET AND CHASSIS REEX0202 10P FFC REEX0204 19P FCC REEX0210 17P FFC REEX0211 14P FFC WIRE REEX0212 14P FFC WIRE REEX0215 30P FFC RYQX0111-K TOP ORNAMENT UNIT RGKX0241-S CD LID RGKX0268-1S CONTROL PANEL RGLX0081-Q POWER LIGHT CHIP...
Page 98
23.4. Electrical Parts List Ref. No. Part No. Part Name & Description Remarks PRINTED CIRCUIT BOARD REPX0405A CD SERVO P.C.B. (SIDE A) [M] (RTL) REPX0405A CD SERVO P.C.B. (SIDE B) [M] (RTL) REPX0442Q MAIN/ TUNER P.C.B. [M] (RTL) REPX0425C PANEL P.C.B. [M] (RTL) REPX0425C TACT SWITCH P.C.B.
Page 124
Ref. No. Part No. Part Name & Description Remarks PACKING MATERIALS RPGX1280 PACKING CASE [M]EG RPGX1281 PACKING CASE [M]EB RPGX1284 PACKING CASE [M]E RPNX0218 POLYFOAM RPFX0007 MIRAMAT BAG ACCESSORIES N2QAHB000042 REMOTE CONTROL A1-1 RKK-HTR0283 R/C BATTERY COVER RJA0019-2X AC CORD [M]EG/E RJA0053-3X AC CORD...
Page 132
SCHEMATIC DIAGRAM - 1 : +B SIGNAL LINE : CD-DA SIGNAL LINE OPTICAL PICKUP CIRCUIT CD SERVO CIRCUIT R701 C770 Q701 C701 B1ADCF000001 6.3V33 Q701 LASER POWER DRIVE 6.3V100 C703 C704 RF VOLT R750 C716 680P LD GND R742 R743 4.7K VREF 0.47...
Page 133
SCHEMATIC DIAGRAM - 2 : +B SIGNAL LINE : CD SIGNAL LINE : CD-DA SIGNAL LINE CD SERVO CIRCUIT R721 C727 R717 C725 50V1 1000P C726 1000P C728 R718 50V1 C730 C731 6.3V220 LCH OUT C757 A.GND 6.3V100 RCH OUT C758 +3.3V C744...
Page 134
SCHEMATIC DIAGRAM - 3 : +B SIGNAL LINE : FM SIGNAL LINE : AM SIGNAL LINE : FM/AM SIGNAL LINE : FM OSC SIGNAL LINE : AM OSC SIGNAL LINE TUNER/MAIN CIRCUIT C103 R104 R107 R109 Q106 TUNER PACK CIRCUIT 0.01 CF202 RLFFETNGD01L...
SCHEMATIC DIAGRAM - 4 : +B SIGNAL LINE : AUX SIGNAL LINE : MAIN SIGNAL LINE PANEL CIRCUIT : -B SIGNAL LINE : PLAYBACK SIGNAL LINE : RECORD SIGNAL LINE (CP601) ON SCHEMATIC DIAGRAM-11 MAIN CIRCUIT CN303 CR02 MOTOR DECK1_H MOGND DECK CIRCUIT...
SCHEMATIC DIAGRAM - 5 : CD SIGNAL LINE : MAIN SIGNAL LINE : +B SIGNAL LINE PANEL CIRCUIT : -B SIGNAL LINE (CP602) ON SCHEMATIC DIAGRAM-11 MAIN CIRCUIT CN302 23 22 17 16 15 14 13 12 11 10 R820 R403 R203 Q203, Q403...
SCHEMATIC DIAGRAM - 6 : +B SIGNAL LINE TRANSFORMER CIRCUIT : -B SIGNAL LINE (H952/W952) ON SCHEMATIC DIAGRAM-13 MAIN CIRCUIT CN306 D378 D379 B0EAKM000117 B0EAKM000117 Q316 Q312 KTA1267GRTA B1GBCFJJ0039 SWITCH PCONT SWITCH Q312 C352 100P C351 100P R338 C353 R805 C350 100P 100P...
Page 138
SCHEMATIC DIAGRAM - 7 : -B SIGNAL LINE : +B SIGNAL LINE MAIN CIRCUIT R358 R359 4.7K R355 4.7K R360 Q302 R315 8.2K Q303 R314 4.7K R313 R320 4.7K C338 R318 R351 0.01 3.3K Q302 Q303 B1ABCF000131 B1ABCF000131 INTERFACE DRIVER SWITCH Q209,Q409 KTC3875GRTA...
Page 139
SCHEMATIC DIAGRAM - 8 : -B SIGNAL LINE : +B SIGNAL LINE TO FAN UNIT MAIN CIRCUIT CN305 R353 8.2K C339 R352 Q866 Q867 3.3K 0.01 Q866,Q867 B1GDCFJJ0023 SWITCH DCDET R882 100K R399 Q375 R881 C375 16V330 100K Q375 B1ABCF000011 D377 SWITCH B0ACCK000005...
Page 140
SCHEMATIC DIAGRAM - 9 : +B SIGNAL LINE : AUX SIGNAL LINE : MAIN SIGNAL LINE : -B SIGNAL LINE : CD SIGNAL LINE : PLAYBACK SIGNAL LINE : RECORD SIGNAL LINE : FM/AM SIGNAL LINE MAIN CIRCUIT D301 B0BC7R500001 C303 C302 1000P...
Page 141
SCHEMATIC DIAGRAM - 10 : +B SIGNAL LINE : MAIN SIGNAL LINE TACT SWITCH CIRCUIT PANEL CIRCUIT SYS6V S910 S621 DISPLAY WOOFER R620 S909 S620 DELETE POWER KEY1 DECK1 OPEN R619 S612 6.8K VR600 S908 S619 EVEKE2F3524M JOG VOL R635 INDEX OPEN/CLOSE VREF...
Page 142
SCHEMATIC DIAGRAM - 11 : +B SIGNAL LINE : -B SIGNAL LINE : MAIN SIGNAL LINE PANEL CIRCUIT R645 C643 C636 IC601 C1BB00000574 I/O EXPANDER C635 220P C634 220P R646 R647 GRID4 SEG4 GRID3 SEG5 GRID2 SEG6 GRID1 SEG7 R650 FL_RESET SEG8 /RESET...
Page 144
SCHEMATIC DIAGRAM - 13 : +B SIGNAL LINE : -B SIGNAL LINE TRANSFORMER CIRCUIT D968 B0FBAM000009 VCC+ VCC- POWER (1) C541 C531 CIRCUIT C960 50V3300 50V3300 AC GND (H950/ W950) ON T950 SCHEMATIC RL950 G427AFH00004 RSY0040M-0 AC_IN DIAGRAM-15 D956 D954 FP950 1T3T Q951...
Page 145
SCHEMATIC DIAGRAM - 14 : +B SIGNAL LINE : -B SIGNAL LINE C0GAM0000005 MOTOR DRIVE 0.01 50V5.6P 100K B0BA4R600003 CD DETECT CIRCUIT PLUNGER BOTTOMSW POSITION PSLED D_GND PUSH MAIN CIRCUIT P_GND (CN309) ON PUSH GP1S94 SCHEMATIC OPEN DIAGRAM-4 OPEN CLAMP DRIVEPOWER B1GACFGG0004 HALF...
Page 146
SCHEMATIC DIAGRAM - 15 : +B SIGNAL LINE : -B SIGNAL LINE : MAIN SIGNAL LINE POWER (1) CIRCUIT IC502 IC502 RSN35H2A-P POWER HIC C258 2200P R277 R534 C515 C518 5.6K C277 0.01 50V1 R269 R270 C458 100K 2200P R477 R535 100K C477...
Page 147
SCHEMATIC DIAGRAM -16 : +B SIGNAL LINE : PLAYBACK SIGNAL LINE : RECORD SIGNAL LINE DECK CIRCUIT R1038 R1039 R1055 C1038 4.7K 2.2K 220P C1057 C1044 R1015 C1034 1000P 10V33 50V3.3 C1032 IC1001 0.018 PLAYBACK AN7348S-E1 HEAD P.B EQ/REC AMP/ R1090 C1030 R1040...
Page 148
SCHEMATIC DIAGRAM - 17 : PLAYBACK SIGNAL LINE : +B SIGNAL LINE : RECORD SIGNAL LINE MAIN CIRCUIT (CN304) ON SCHEMATIC DIAGRAM-4 DECK CIRCUIT CN1001 Q1017 KTD1146YTA 50V3.3 C1054 MOTOR SWITCH C1064 50V3.3 R1095 R1091 2.2K 100K R1098 R1060 R1057 R1094 C1051 R1049...
Page 149
OPTICAL FM ANT AM ANT H950/W950 JK101 JK301 Z120 JK300 CD LOADING P.C.B CN501 SOLDER SIDE Z101 MAIN/TUNER CN300 TUNER PACK P.C.B SOLDER SIDE P.C.B SOLDER SIDE Z102 CN306 CD DETECT P.C.B CN305 SOLDER SIDE POWER (1) P.C.B SOLDER SIDE CN309 13 14 CN310...
Page 156
Q863 SUBWOOFER IC840 MUTING CONTROL C0ABBB000067 DUAL OP-AMP DC_DET Q866 Q843 SW_LV2 SUBWOOFER SWITCH LEVEL CONTROL HP_SW Q867 Q845 SW_LV1 SUBWOOFER SWITCH LEVEL CONTROL SYNC...
Page 157
16(15) 3(6) -IN2 1(2) OUT 2 1(2) JK951 HIGH CH IC501 (6 W) RSN315H42B-P POWER HIC 13(12) 7(9) -IN1 1(2) OUT 1 1(2) JK952 LOW CH 4(2) (6 W) +VCC 1(2) FILTER 5(1) -VCC 1(2) 4(1) IN GND 10(14) OUT GND AC DET AC DET -VCCM...