JLG P20 AC Manual
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JLG P20 AC Manual

JLG P20 AC Manual

Personnal manlift
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MODELS
PERSONNAL MANLIFT
U.S.A.
JLG Industries, Inc.
1 JLG Drive
McConnellsburg
PA 17233-9533
Tel : (171) 485-5161
Fax : (717) 485-6417
Révision: 04-2006
C.E.
JLG Industries,
Kilmartin Place,
Tannochside Park
Uddingston, Scotland G71 5PH
Tel : +44(0)1698 811005
Fax : +44(0)1698 811055
C.E.
JLG Manufacturing Europe
Breitwaterstraat 12A
Oude Bunders 1034
B - 3630 Maasmechelen
Tel : +32(0)89 774 974
Fax : +32(0)89 777 427
English - Operator's & Safety handbook
FRANCE
JLG France SAS
Z.I. de Fauillet
BP 20 - 47400 TONNEINS
France
Tel : +33 553 84 85 11
Fax : +33 553 79 06 87
MA0116-07

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  • Page 1 MODELS PERSONNAL MANLIFT U.S.A. C.E. C.E. FRANCE JLG Industries, Inc. JLG Industries, JLG Manufacturing Europe JLG France SAS 1 JLG Drive Kilmartin Place, Breitwaterstraat 12A Z.I. de Fauillet McConnellsburg Tannochside Park Oude Bunders 1034 BP 20 - 47400 TONNEINS PA 17233-9533...
  • Page 3 MODELS Serial Number _______________________ MA0116-07 M odels PERSONNEL MANLIFT Revision 04-2006...
  • Page 4 TYPE P20 AC P21 AC P25 AC PM30 AC P35 AC P40 AC France MADE IN 345 kg 330 kg 365 kg 405 kg 435 kg 500 kg CAPACITY 160 kg 120 kg OCCUPANTS 220 V VOLTAGE 1.99 m HEIGHT 1.99 m...

  • Page 5: Electrical Hazard

    ELECTRICAL HAZARD THIS MACHINE IS NOT INSULATED - DEATH OR SERIOUS INJURY COULD RESULT FROM CONTACT WITH OR INADEQUATE CLEARANCE FROM ELECTRICAL POWER LINES OR EQUIPMENT. - Do not operate any part of this machine in proximity to electrical power lines or equipment. - Maintain a minimum clearance of 6 METRES from all electrical power lines or equipment.
  • Page 6 NOTICE TO OWNER USER Should this work platform become involved in an accident, please contact your local JLG distributor immediately and relate details of the incident so he can notify JLG. If the distributor is unknown and/or cannot be reached, please contact USA : C.E :...
  • Page 7 FOREWORD This handbook has been compiled to The definitions of DANGER, CAUTION, and assist you in properly operating and NOTE as used in this manual apply as follows maintaining your manually propelled elevating aerial Platform. DANGER Before placing the W ork Platform in service , take ti me t o tho roughly familiarize yourself with the contents A DANGER IS USED TO EMPHASIZE THAT IF...

  • Page 8: Table Of Contents

    TABLE OF CONTENT INTRODUCTION GENERAL DESCRIPTION 2.1. General description. 2.2. Dimensions and range diagrams. 2.2.1. P20 2.2.2. P21 2.2.3. P25 2.2.4. P30 2.2.5. P35 2.2.6. P40 2.3. Technical characteristics. SAFETY PRECAUTIONS 3.1. General. 3.1.1. Operator's information. 3.1.2. Operator's qualification. 3.2. Machine stability. 3.3.
  • Page 9 TABLE OF CONTENT EXAMPLE OF A LOG BOOK HYDRAULIC SCHEMATIC ELECTRICAL SCHEMATIC OPTIONAL EQUIPMENT 10.1. Extinguisher. 10.2. Narrow platform. 10.3. Tool tray. 10.4. Tube holder. M odels PERSONNEL MANLIFT Revision 04-2006...

  • Page 10: Introduction

    JLG manually propelled eleva ting a eri al plat form Mode ls PERSONNEL MANLIFT. The JLG (Aerial) Elevating W ork Platform is a manually propelled type with an all welded steel frame. The hydraulic power unit is located on the side of the mast and provides hydraulic energy for the work platform operations.

  • Page 11: General Description

    GENERAL DESCRIPTION 2.1. General description. Telescoping mast Lift/Tie down ring Storage outrigger socket Battery and charger (DC Models only) Platform Handle REAR FRONT Emergency & breakdown control panel (AC models) Loading pivot system T-handle Forklift pockets (not shown) Manual lowering valve (not shown) Chassis Mast back up system...

  • Page 12: General Description

    GENERAL DESCRIPTION 2.2 Dimensions and Range Diagrams. 2.2.1. Dimensions in millimetres. 1280 6.24 m 0.4 m M odels PERSONNEL MANLIFT Revision 04-2005...
  • Page 13 GENERAL DESCRIPTION 2.2.2. Dimensions in millimetres. 1280 6.28 m 0.4 m M odels PERSONNEL MANLIFT Revision 04-2006...
  • Page 14 GENERAL DESCRIPTION 2.2.3. Dimensions in millimetres. 1435 7.7 m 0.4 m M odels PERSONNEL MANLIFT Revision 04-2005...
  • Page 15 GENERAL DESCRIPTION 2.2.4. Dimensions in millimetres. 1665 9.16 m 0.4 m M odels PERSONNEL MANLIFT Revision 04-2006...
  • Page 16 GENERAL DESCRIPTION 2.2.5. Dimensions in millimetres. 1880 10.62 m 0.40 m M odels PERSONNEL MANLIFT Revision 04-2005...
  • Page 17 GENERAL DESCRIPTION 2.2.6. Dimensions in millimetres. 1880 12.10 m 0.40 m M odels PERSONNEL MANLIFT Revision 04-2006...

  • Page 18: Technical Characteristics

    GENERAL DESCRIPTION 2.3. Technical characteristics. 350 kg Maximum load on one outrigger Manual force 200 N - The weighed root mean square acceleration value to which the arms are subjected (control levers) is inferior to 2,5 m/s/s. Vibration levels - The weighed root mean square acceleration value to which the feet are subjected (platform floor) is inferior to 0,5 m/s/s.

  • Page 19: Safety Precautions

    JLG distributor. Following any manually propelled, integral frame machine with a accident or damage to equipment the JLG distributor mast-supported platform to position a person along must be immediately advised of the incident and with his tools and necessary materials at overhead consulted on necessary inspections and repairs.

  • Page 20: Operator's Information

    SAFETY PRECAUTIONS 3.1.1. Operator's Information. 3.1.2. Operator's Qualification. You must READ and UNDERSTAND the Operator’s DANGER and Safety Handbook before operating the work platform. This handbook must be readily available at DO NOT OPERATE THIS MACHINE UNLESS all times and remain with the work platform (in the YOU ARE QUAL IF IED BY T RAINING manual box provided to this effect).

  • Page 21: Machine Stability

    SAFETY PRECAUTIONS 3.2. Machine stability. Be aware of all conditions that could adversely affect Do not move the machine if the platform is raised. The the stability of the work platform. Death or serious machine must not be used on moving or mobile injury could result from the machine tipping over and surfaces or on the bed of a vehicle.

  • Page 22: Crushing And Falling Hazard

    SAFETY PRECAUTIONS 3.3. Crushing and falling hazard. 3.3.1. Crushing hazard. 3.3.2. Falling hazard. Always be aware of your working environment during You must take every precaution to ensure you do not operation of the work platform. Always avoid fall from the platform. Falling from any elevation could contacting the work platform and its occupants with result in serious injury or death.

  • Page 23: Electrical Power Source

    SAFETY PRECAUTIONS 3.4. Electrical power source. ELECTRICAL HAZARD THIS MACHINE IS NOT INSULATED - DEATH OR SERIOUS INJURY COULD RESULT FROM CONTACT WITH OR INADEQUATE CLEARANCE FROM ELECTRICAL POWER LINES OR EQUIPMENT. - Do not operate any part of this machine in proximity to electrical power lines or equipment.
  • Page 24 Low voltages can also be dangerous. Following a contact with an energized electrical source, the local JLG distributor must be immediately Set-up (park) the work platform in a position such advised of the incident and consulted on necessary that no part of the machine can be moved to within 6 inspections and repairs.

  • Page 25: Moving The Machine

    SAFETY PRECAUTIONS 3.5. Moving the machine. 5° MAX When moving the machine : Exercise extreme caution when moving the unit through - The platform must be fully lowered, narrow passageways. - No one must be in the platform, For machine equipped with Tilt Back frame, push the - The outriggers must be stored in their housings.

  • Page 26: Maintenance

    OTHER parts must be JLG-approved. GOVERNMENT AGENCIES. - ALLOW ONLY AUTHORIZED SERVICE Unless authorized and approved by JLG, do not make AND REPAIRS TO BE PERFORMED ON any modifications, alterations, or changes to a work THIS MACHINE. platform which in any way affects its original design.
  • Page 27 SAFETY PRECAUTIONS LUBRICATION - Wear safety glasses when servicing batteries. The work platform must be lubricated according to - Do not disconnect the positive battery clamp the factory recommendations for lubrication points, first. Disconnect the grounded battery clamp time intervals and types. first when removing a battery and connect it last when installing a battery.
  • Page 28 SAFETY PRECAUTIONS Operate the work platform cautiously, looking In cold weather, never allow skin to directly contact carefully in the direction of movement. Do not use metal surfaces. Do not park the work platform where the work platform in a dangerous manner. the wheels can become frozen to the ground.

  • Page 29: Work Platform Controls

    WORK PLATFORM CONTROLS 4.2. Emergency and breakdown 4.1. Platform controls. control panel. The upper control box is located on the platform. The emergency and breakdown control panel is located a- Electrical control box. on the side of the machine. It is used to operate the emergency and breakdown functions from the ground.

  • Page 30: Operating Procedures

    OPERATING PROCEDURES 5.1.2. 230 V supply (AC Models only). 5.1. Pre-Starting Checks, Set Up. Before operating the work platform : DANGER - Ensure the circuit breaker of the AC plug is in good working order. Failure to properly service, maintain, and - Connect the machine to a grounded 230V 16 A inspect this machine could result in death or power supply.

  • Page 31: Levelling

    OPERATING PROCEDURES 5.1.4. Levelling. To remove the platform : 1. Loosen bolts and remove platform retainers (a). 2. Remove the two upper bolts (b) located on the Level the machine with the screw jacks, using the bottom of the platform. bubble level located on the chassis.

  • Page 32: Emergency Stop

    OPERATING PROCEDURES DC Models : Start up as soon as the emergency DANGER stop on the emergency and breakdown control panel is released. Check the battery discharge Death or serious injury could result from indicator on the lower control box regularly : falling out of the platform.

  • Page 33: Operation From The Ground

    OPERATING PROCEDURES 5.2.3. Operation from the ground. • The charge condition indications are : - red led : 1st charge cycle. NOTE - Orange led : 2nd charge cycle. The emergency and breakdown control box Duration of the cycle : approximately 4 hours. controls should be checked every day prior Battery charge >...

  • Page 34: Transport Instructions

    TRANSPORT INSTRUCTIONS 6.1. Loading Machine on a Pickup Truck. WEIGHT P20AC 345 kg. P20DC 360 kg. P21AC 330 kg. P21DC 345 kg. P25AC 365 kg. P25DC 380 kg. P30AC 405 kg. P30DC 420 kg. P35AC 435 kg. P35DC 450 kg. P40AC 500 kg.

  • Page 35: Using A Fork-Lift

    TRANSPORT INSTRUCTIONS 6.2. Using a fork lift. Fig. 6.2. Loading on a pick up. - Push the machine until it rests completely on the bed of the truck. - Retract the T-handle. - Secure the machine base and mast firmly on the truck with ropes.

  • Page 36: Using A Truck With A Tailgate

    TRANSPORT INSTRUCTIONS 6.3. Using a truck with a tailgate. CAUTION Check the capacity of the tailgate. Position the machine in the center of the tailgate to distribute the load ev enly. No one should be on the platform or on the tailgate durin g the loading, towing, or unloading operation.
  • Page 37 NOTES M odels PERSONNEL MANLIFT Revision 04-2006...
  • Page 38 EXAMPLE OF A LOG BOOK Verification interval WEEKLY OPERATIONS TO BE DONE 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Date Hydraulic oil level check Battery water level check VISA Verification interval MONTHLY OPERATIONS TO BE DONE Date...
  • Page 39 EXAMPLE OF A LOG BOOK Verification interval WEEKLY 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 Verification interval MONTHLY Verification interval BI-YEARLY Verification interval 18 MONTHS...

  • Page 40: Hydraulic Schematic

    HYDRAULIC SCHEMATIC Ref. : FL0096-00 M odels PERSONNEL MANLIFT Revision 04-2005...

  • Page 41: Electrical Schematic

    ELECTRICAL SCHEMATIC Ref. : ELE238-00 (DC Model) M odels PERSONNEL MANLIFT Revision 04-2006...
  • Page 42 ELECTRICAL SCHEMATIC Ref. : ELE239-00 (AC Model) M odels PERSONNEL MANLIFT Revision 04-2005...

  • Page 43: Optional Equipment

    OPTIONAL EQUIPMENT 10.3. Tool tray. 10.1. Extinguisher. The machine can be fitted with a tool tray to facilitate The platform can be fitted with a fire extinguisher on the storing of tools in the platform. side of the control box. Dimensions of the tray : 36 x 12 x 10 cm.
  • Page 44 NOTES M odels PERSONNEL MANLIFT Revision 04-2005...

This manual is also suitable for:

P21 acP25 acPm30 acP35 acP40 acP20 dc ... Show all

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