Section 11. Reassembly - Kohler CS10 Service Manual

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General
NOTE: Make sure the engine is assembled using all
specified torque values, tightening
sequences, and clearances. Failure to
observe specifications could cause severe
engine wear or damage. Always use new
gaskets.
Typical Reassembly Sequence
The following sequence is suggested for complete
engine reassembly. This procedure assumes that all
components are new or have been reconditioned, and
all component subassembly work has been completed.
The sequence may vary to accommodate options or
special equipment. Detailed procedures can be found
in subsequent subsections.
1. Install oil seals and bearings.
2. Install governor cross shaft.
3. Install crankshaft.
4. Install connecting rod with piston and rings.
5. Install camshaft and valve tappets.
6. Install balance shaft assembly (CS8.5-12 only).
7. Install oil sentry gauge and governor gear to
closure plate.
8. Install closure plate assembly.
9. Install reduction assembly (some models).
10. Install stator and wire shield.
11. Install flywheel.
12. Install ignition module.
13. Assemble and install cylinder head.
14. Install push rods, rocker arms, studs, and rocker
shaft.
15. Install valve cover.
16. Install fuel tank supports, throttle lever, wiring and
electrical components.
17. Install governor lever, throttle and governor
springs.
18. Connect electrical leads and install electric starter
(electric starter only).
19. Install blower housing (and electric starter cover
panel).
Section 11
Reassembly
20. Install carburetor.
21. Install air cleaner base and element.
22. Adjust/Set governor.
23. Install fuel tank and fuel tank support.
24. Install outer air cleaner cover.
25. Install retractable starter.
26. Install muffler.
Install Oil Seals and Bearings
1. Make sure there are no nicks, burrs, or damage
in the bores for the bearings. The closure plate
and crankcase must be clean.
2. Use an arbor press to make sure the bearings are
installed straight, into their respective bores, until
fully seated.
Note: Install the bearings and oil seals (step 3)
Oil the bearings liberally with engine oil when
installing.
Figure 11-1. Installing Bearings Using a Press.
Reassembly
with their manufacturer's marks or
numbers visible, facing you.
Section 11
CS4-12
11
11.1