Terex GTH1016E-11304 Manuals

Manuals and User Guides for Terex GTH1016E-11304. We have 1 Terex GTH1016E-11304 manual available for free PDF download: Service And Repair Manual

Terex GTH1016E-11304 Service And Repair Manual (205 pages)

Brand: Terex | Category: Boom Lifts | Size: 9 MB

Introduction
2
Technical Publications
2
Find a Manual for this Model
2
Revision History
3
Serial Number Legend
4
Safety Rules
5
Personal Safety
6
Workplace Safety
6
Table of Contents
7
Specifications
13
Machine Specifications
13
Performance Specifications
14
Hydraulic Oil Specifications
14
Hydraulic Component Specifications
17
Manifold Component Specifications
18
Air Conditioner Refrigerant Specifications
19
John Deere 4045HF485 Engine Specifications
20
Deutz TCD3.6 L4 Engine Specifications
21
Perkins 1104D-E44TA Engine Specifications
22
Perkins 1204E-E44TA Engine Specifications
23
Dana T20000 Transmission Specifications
24
ZF 4 WG-98 TC Transmission Specifications
24
Dana Planetary 213 Drive Axle Specifications
25
Hydraulic Hose and Fitting Torque Specifications
26
Torque Procedure
27
Observe and Obey
29
Repair Procedures
29
Introduction
29
Machine Configuration
29
About this Section
30
Symbols Legend
30
Boom Components
31
Boom Proximity Switch
31
How to Test a Proximity Switch
31
How to Adjust the Boom Angle Proximity Switch
32
How to Adjust the Boom Extend Proximity Switch
32
Boom
33
How to Replace the Boom Wear Pads
33
How to Remove the Lifting Fork Frame
33
How to Remove the Cable Bridge Assembly
34
How to Replace the Retraction Chain
35
How to Replace the Extension Chains
37
How to Remove the Boom
39
How to Disassemble the Boom - GTH1056
41
Boom Lift Cylinder
44
Boom Extension Cylinder
45
Fork Level Cylinder
46
Hydraulic Hoses
47
How to Replace the Fork Level And/Or Auxiliary Cylinder Hoses, GTH-1056
47
Operator's Compartment
49
Machine Controls
51
How to Remove the Steering Column
51
How to Remove the Steering Wheel
51
How to Remove the Steer Orbitral
52
How to Remove the Joystick - Models with Single Joystick
52
How to Remove the Joystick - Models with Dual Joysticks
53
How to Remove the Brake Pedal Assembly
53
How to Remove the Gauge Cluster Assembly
54
How to Remove the Diagnostic Display
54
Fuel and Hydraulic Tanks
55
Engines
56
How to Repair the John Deere 4045T Engine
56
How to Repair the Perkins 1104D-E44TA Engine
56
How to Repair the Deutz TD3.6 L4 and TCD3.6 L4 Engines
56
How to Remove the Engine
57
All Models
57
Engine Fault Codes
58
Transmission
59
How to Repair the Transmission
59
How to Remove the Transmission
59
Hydraulic Pump
61
How to Test the Function Pump
61
How to Remove the Function Pump
62
How to Install the Function
63
How to Prime the Function Pump
63
How to Adjust the Function Pump Standby Pressure
64
How to Adjust the Function Pump Pressure Compensator
65
Manifolds
68
Primary Function Manifold Components - Models with Single Joystick
68
Primary Function Manifold Components - Models with Dual Joysticks
72
Secondary Function Manifold Components
76
Outrigger Manifold Components
78
Auxiliary Manifold Components (Option)
80
Brake Manifold Components
81
AC Hydraulic Manifold Components
82
Valve Adjustments - Secondary Function Manifold
83
How to Set the Steer System Pressure
83
How to Set the Parking Brake System Pressure
84
How to Set the Differential Lock/Joystick System Pressure
85
How to Set the Rear Lock-Up System Pressure
86
Valve Coil Resistance Specification
87
How to Test a Coil
87
How to Test a Coil Diode
88
Axle
89
Axles
89
How to Remove the Axle
89
How to Repair the Axle
89
Outriggers
90
How to Remove an Outrigger
90
How to Remove an Outrigger Cylinder
91
Observe and Obey
93
Fault Codes
93
Introduction
93
Before Troubleshooting
93
Diagnostic Display
94
John Deere 4045HF485 Engine Fault Codes
96
Deutz TCD3.6 Engine Fault Codes
106
Perkins 1104 Engine Fault Codes
135
Schematics
137
Introduction
137
Proximity Switch Legend
138
Fuse Panel Layout (to SN GTH1012-16291)
139
Fuse Panel Layout (from SN GTH1012-16292)
140
Fuse Panel Layout (from SN GTH1014E-10353)
141
Electrical Component Legend (to SN GTH1012-16291)
142
Electrical Component Legend (from SN GTH1012-16292)
144
Wire Color Legend
146
Telematics Connector Pin Legend
147
Wireless Certifications
148
Electrical Symbol Legend
149
Hydraulic Symbols Legend
150
Electrical Schematics - Harness Maps
151
Harness Map - Control System Power Single Joystick (to SN 10387)
152
Harness Map - Control System Ground Single Joystick (to SN 10387)
153
Harness Map - Control System Power Dual Joystick (to SN 10387)
156
Harness Map - Control System Ground Dual Joystick (to SN 10387)
157
Harness Map - Control System Power Single Joystick (from SN 10388)
160
Harness Map - Control System Ground Single Joystick (from SN 10388)
161
Harness Map - Control System Power Dual Joystick (from SN 10388)
164
Harness Map - Control System Ground Dual Joystick (from SN 10388)
165
Harness Map - Deutz 3.6TCD Engine Battery Power and Ground
168
Harness Map - Perkins 1104D Engine Battery Power and Ground
169
Harness Map - Perkins 1204E Engine Battery Power and Ground
172
Harness Map - Options Auxiliary Hydraulics, Beacon and 3Rd Gear Lockout (to SN 10387)
174
Harness Map - Options Auxiliary Hydraulics, Beacon and 3Rd Gear Lockout (from SN 10388)
175
Harness Map - Options Work Lights
178
Harness Map - Options Road Lights
179
Harness Map - Options Enclosed Cab with Heater
182
Harness Map - Options Enclosed Cab with HVAC
183
Electrical Schematics
185
Electrical Schematic (to SN 12-16291)
186
Electrical Schematic (from SN 12-16292 to 19340)
190
Electrical Schematic (from SN 14-19341 to 20404) (from SN 14E-10001 to 10387)
194
Electrical Schematic (from SN 14E-10388)
198
Hydraulic Schematics
201
Hydraulic Schematic - Models with Single Joystick
202
Hydraulic Schematic - Models with Dual Joystick
203

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Terex GTH1016E-11304 Service And Repair Manual (205 pages)

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