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Summary of Contents for iPower GXS5000RDC
- Page 1 PORTABLE GENERATOR Owner’s Manual GXS5000RDC DO NOT RETURN TO STORE! CALL US FIRST 855-888-3598 FOR SUPPORT Model# 2231006 REV00 Model: Serial: Date Purchased: SAVE THIS MANUAL FOR FUTURE REFERENCE P/N: 32082-00000-00...
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Page 2: Table Of Contents
Table of Contents Introduction..........1 Stopping the Engine (Generator)....23 Safety............1 Low Oil Shutdown........24 General Safety Precautions....2 Do Not Overload Generator....24 Unpacking the Generator.......8 Changing Fuels........24 Parts Included........8 Maintenance And Storage....26 Assembly..........9 Maintenance Schedule......26 Install the Wheel Kit........9 Engine Maintenance......26 Install the Support Leg......9 Engine Oil Level Check.......26 Install the Handle assy......9 Change Engine Oil........27... -
Page 3: Introduction
Service at 855-888-3598, or which are known to the State of California to cause www.a-ipower.com for starting, operating and cancer and birth defects orother reproductive harm. servicing procedures. The owner is responsible for To minimize exposure, avoid breathing exhaust, and proper maintenance and safe use of the unit. -
Page 4: General Safety Precautions
Asphyxiation Electric Shock Fire Hazard Hazard Hazard Hot Surface. Explosion Moving Parts Do Not Touch the Surface. Hazard Hazard Burn Hazard Operator’s Manual Kickback GENERAL SAFETY PRECAUTIONS • Operate this product ONLY outside and at least 20 feet away from windows, doors and vents to Using a generator indoors CAN KILL YOU IN MINUTES. -
Page 5: Incorrect Usage
CORRECT USAGE Example location to reduce risk of carbon monoxide poisoning • Operate generators outside and at least 20 feet away from any structure with exhaust pointed away from doors and windows. at least 20 feet away from windows, doors and vents INCORRECT USAGE Do not operate in any of the following locations: •... - Page 6 Propane/LPG (Liquid Petroleum Gas) WARNING • Propane/LPG is highly flammable and explosive. Starter cord kickback (rapid retraction) • LPG is heavier than air and can settle in low places will pull hand and arm toward engine while dissipating. faster than you can let go which could •...
- Page 7 • Store Fuel in a container approved for gasoline. DANGER • Store any containers containing gasoline or propane/LPG outdoor in a well-ventilated area, away from any combustibles or source of ignition. DANGER Gasoline, gasoline vapor and propane/LPG are highly flammable and explosive. Generator voltage could cause electrical Never use a gasoline container, gasoline tank, shock or burn will result in death or...
- Page 8 WARNING WARNING Starter and other rotating parts could entangle hands, hair, clothing, or accessories. Keep away from rotating parts, failure to do so could result in Exhaust heat/gases could ignite combustibles, death or serious injury. structures or damage fuel tank causing a fire, •...
- Page 9 • Shut off generator if: -Electrical output is lost. -Equipment sparks, smokes, or emits flames. -Unit vibrates excessively. WARNING Medical and Life Support Uses. • In case of emergency, call 911 immediately. • NEVER use this product to power life support devices or life support appliances.
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Page 10: Unpacking The Generator
UNPACKING THE GENERATOR • Open carton completly. Remove and verify carton content prior to assembly. Your generator ships with following items. • Call our customer service at 855-888-3598 with the unit model and serial number for any missing item. • Record model, serial number, and date of purchase on front cover of this munal for your own record. -
Page 11: Install The Wheel Kit
4 - Secure everything with cotter pin (F), then NOTICE assemble Cap(A) to Wheel(C). Repeat on The generator is equipped with a battery charging opposite side. feauture. Once the engine is running,a small charge will slowly recharge the battery. If you do not plan to use the generator for a long period of time,we recommend to DISCONNECT the battery plugs A and B to protect the battery from losing charge,You may also to use a battery... - Page 12 Refer to the following instructions and pictures to Removal of Shipping Support Brackets remove the attached engine support brackets Before you can run your new generator, follow (red)(D) under the engine. these simple instructions: 1. Before filling the engine oil, tip the generator back The following items must be removed before running onto its recoil frame end as indicated in this your new generator.
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Page 13: Controls And Features
CONTROLS AND FEATURES 1 - Frame 11 - Air Filter 2 - Recoil Starter 12 - Engine 13 - Battery Propane/LPG Inlet 4 - Fuel Source Switch 14 - Support Leg 5 - Control Panel 15- Alternator Cover 6 - Remote Holder 16 - Muffler/Spark Arrester 7 - Fuel Tank 17 - Wheel... -
Page 14: Control Panel Features
CONTROL PANEL FEATURES 1. Push-Button START/STOP: Push once to automati- 10. Voltage Selector Switch: To select 120 Volt or cally start the engine. Push again to stop the engine. 240 Volt. Turn generator off before switching voltages. 2. Data Center: Push the SELECT button to display 11. -
Page 15: Specifications
SPECIFICATIONS GXS5000RDC Model 2231006 Starting Watts (Gas) 5000W Running Watts (Gas) 4000W Starting Watts (Propane/LPG) 4500W 3600W Running Watts (Propane/LPG) Rated AC Voltage 120/240V Rated DC Voltage Rated Frequency 60HZ Phase Single Grounding System (AC) Neutral Bonded To Frame Engine Type... -
Page 16: Co Watch-Guard
The generator is shutoff automatically and the yellow light will blink for at least five minutes after shutoff. Call A-iPower Customer Service 855-888-3598 for repair. Do not use the generator until the sensor is working properly. The CO WATCH-GUARD must only be serviced by qualified technician to restore it to original settings. - Page 17 WARNING DO NOT modify or tamper with the Carbon Monoxide Detecting System (CO WATCH-GUARD). Not following these instructions could result in death or serious injury due to Carbon Monoxide detecting system malfunction. CO WATCH-GUARD will detect the accumulation of carbon monoxide from other fuel burning sources such as engine powered tools used in the area of operation.
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Page 18: Add Engine Oil
Add Engine Oil NOTICE We recommend using SAE 10W-30 APISJ oil for We consider the first 5 hours of run time to be the best performance. Other high-quality detergent oils break-in period for the unit. During the break in (APISJ or higher) are acceptable. Do not use special period stay at or below 50% of the running watt additives. -
Page 19: Add Fuel:propane/Lpg
• It is important to prevent gum deposits from forming in fuel system parts such as the carburetor, fuel hose or tank during storage. Alcohol-blended fuels (called gasohol, ethanol or methanol) can attract moisture, which leads to separation and formation of acids during storage. -
Page 20: Operation At High Altitude
Used cylinders that have not plug fouling. To operate at high altitudes A-iPower been plugged or kept closed must also be purged. can provide a high altitude carburetor main jet. The... -
Page 21: Grounding
Grounding WARNING Shock hazard. Failure to properly ground the generator can result in electric shock. The national electrical requires your generator must be connected properly to an appropriate ground to help prevent electric shock. The generator has a system ground that connects the generator frame components to the ground terminals on the AC output receptacles. -
Page 22: Operation
OPERATION Generator Location Surge suppressors come in single- or multi-outlet styles. They’re designed to protect against virtually WARNING all short-duration voltage fluctuations. Make sure you review each warning in order to Before Starting the Generator prevent fire hazard. • Make certain the generator is on a flat, level surface and well-ventilated location. - Page 23 2. Add gasoline to the fuel tank. 5. Electric start Turn and hold the ENGINE START/STOP switch for 5 seconds until the engine start. Electric 3. Turn the battery switch to the “ON”(l) position. 5. Recoil start Move the choke lever to the “START”...
- Page 24 5. Electric start 2. Fully open the Propane/LPG cylinder knob. Turn and hold the ENGINE START/STOP switch for 5 seconds until the engine start. Electric 3. Turn the battery switch to the “ON”(l) position. 5. Recoil start Move the choke lever to the “START”...
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Page 25: Connecting Electrical Loads
fouling/engine flooding due to the lack of incoming air. This will cause the engine not to start. If engine starts after 3 pulls but fails to run. Or if unit shuts down during operation, make sure unit is on a level surface and check for proper oil level in crankcase. -
Page 26: Low Oil Shutdown
1. Start the generator with no electrical load attached. 5. Turn off the battery switch to “OFF” position . 2. Allow the engine to run for several minutes to stabilize. 3. Plug in and turn on the first item. It is best to attach the item with the largest load first. - Page 27 4. Start the engine (generator). See the “Starting the Gasoline to propane/LPG Engine (Generator)” section for starting procedure. 3.1 Fully open the Propane/LPG cylinder knob. 3.2 Flip the fuel source switch on the side panel to the propane/LPG position. Propane/LPG to Gasoline 3.1 Make certain the propane tank is fully closed.
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Page 28: Maintenance And Storage
MAINTENANCE AND STORAGE MAINTENANCE SCHEDULE NOTE: Maintenance should be performed more frequently Regular Maintenance will improve the performance when generator is used in dusty areas. and extend the life of your generator. Follow When generator has exceeded the maximum figures maintenance schedule intervals whichever occurs specified in the table, maintenance should still be first according to use. -
Page 29: Change Engine Oil
Recommended Engine Oil Type CAUTION 10W-30 Avoid prolonged or repeated skin contact with used motor oil. 5W-30 10W-40 1. Remove the oil cap (A) and wipe dipstick clean. 5W-30 Full Synthetic 2. Place a container underneath the oil drain plug to °... -
Page 30: Air Filter Maintenance
7. Tighten with wrench to compress washer. If spark Battery Replacement plug is new, use 1/2 turn to compress washer WARNING appropriate amount. If reusing old spark plug, use 1/8 to 1/4 turn for proper washer compression. Burn hazard. The battery contains sulfuric acid NOTE: (electrolyte) which is highly corrosive and poisonous. -
Page 31: Cleaning The Spark Arrestor
Cleaning the Spark Arrestor GENERATOR MAINTENANCE 1. Allow the engine to cool completely before Make certain that the generator is kept clean and servicing the spark arrestor. stored properly. Only operate the unit on a flat, level 2. Loosen the screw (A) to be able to remove surface in a clean, dry operating environment. -
Page 32: Draining The Float Bowl
6 - Pull starter recoil several times to distribute oil in cylinder. 7 - Install spark plug. 8 - Pull recoil slowly until resistance is felt. This close valves so moisture cannot enter engine cylinder. Gently release recoil. 9 - Clean the generator and store in a cool, dry and well ventilated area out of direct sunlight. -
Page 33: Trouble Shooting
TROUBLE SHOOTING PROBLEM Engine is running, 1. AC Circuit breaker is open. 1. Check AC load and reset circuit breaker. but no AC output is 2. Fault in generator. 2. Contact customer service or authorized service center. available. 3. Poor connection or defective cord set. 3. -
Page 34: Parts Diagram And Parts List
PARTS DIAGRAM AND PARTS LIST GXS5000RDC PARTS DIAGRAM (MACHINE) Page 32... -
Page 35: Parts List
Parts List Part Number Description Qty. Part Number Description Qty. 30101-00070-00 Hex flange bolt M6*12 30101-00487-00 Hex flange bolt M10*15 20021-00009-00 Cylinder cover components 30136-00078-00 Aluminum gasket 34023-00016-00 Exhaust hose 34011-00105-00 Crankcase 34024-00003-00 Clamp 34007-00003-00 Oil seal 33048-00024-00 Cylinder head gasket 30101-00487-00 Hex flange bolt M10*15 34021-00010-00... - Page 36 Parts List Part Number Description Qty. Part Number Description Qty. 34015-00026-00 Fine adjustment spring 34023-00064-00 Gas hose 0.25 34026-00007-00 Speed control rod 30111-00088-00 Philip pan head screw M5 34025-00003-00 Speed control arm components 33138-00015-00 Dust shield 20029-13021-00 Generator assy. 20014-00815-00 Support bracket assy.
- Page 37 Parts List Part Number Description Qty. 20196-02664-00 Wire hardness assy. 30101-00339-00 Hex flange bolt M6*12 20196-00114-00 Wire hardness assy. 33301-00010-00 Plum shaped spring washer 31034-00041-00 30 AMP RV adapter 70009-02123-00 Spark plug wrench 20033-00051-00 Propane/LPG hose with regulator Remote control fob Page 35...
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Page 38: Circuit Diagram
Circuit Diagram Page 36... -
Page 39: Warranty
Warranty Term ups resulting from improper maintenance. A-iPower will provide warranty for any of its products Additional exclusions - this warranty does not cover purchased through any authorized AiPower dealer in wearable parts such as filers, spark plugs, o-rings, North America to the original purchaser and will be batteries etc. - Page 40 Warranty limits and Implications and Consequential Damages A-iPower is not obligated to cover any loss of time, use of product, freight cost, or any other incidental or consequential claim from the use of this product. This warranty is in Lieu of all other warranties, express or implied.
- Page 41 Fontana, CA 92337 USA Phone: 855-888-3598 support@a-ipower.com www.a-ipower.com...
- Page 42 A-iPOWER WARRANTY REGISTRATION FORM Register your product by emailing this form to support@a-ipower.com or register on-line at: www.a-ipower.com. Registering your product is important , it provides the following protections: 1. You have record of product purchased 2. Customer Service can Better serve you for Warranty related issues...
- Page 43 Fontana, CA 92337 USA Phone: 855-888-3598 support@a-ipower.com www.a-ipower.com...
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