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PORTABLE GENERATOR Owner’s Manual GXS5000D DO NOT RETURN TO STORE! CALL US FIRST 855-888-3598 FOR SUPPORT Model# 2232008 REV00 Model: Serial: Date Purchased: SAVE THIS MANUAL FOR FUTURE REFERENCE P/N: 32082-05671-00...
Table of Contents Introduction..........1 Stopping the Engine (Generator)....22 Safety............1 Low Oil Shutdown........23 General Safety Precautions....2 Do Not Overload Generator....23 Unpacking the Generator.......8 Changing Fuels........23 Parts Included........8 Maintenance And Storage....25 Assembly..........9 Maintenance Schedule......25 Install the Wheel Kit........9 Engine Maintenance......25 Install the Support Leg......9 Engine Oil Level Check.......25 Install the Handle assy......9 Change Engine Oil........26...
Service at 855-888-3598, or which are known to the State of California to cause www.a-ipower.com for starting, operating and cancer and birth defects orother reproductive harm. servicing procedures. The owner is responsible for To minimize exposure, avoid breathing exhaust, and proper maintenance and safe use of the unit.
Asphyxiation Electric Shock Fire Hazard Hazard Hazard Hot Surface. Explosion Moving Parts Do Not Touch the Surface. Hazard Hazard Burn Hazard Operator’s Manual Kickback GENERAL SAFETY PRECAUTIONS • Operate this product ONLY outside far away from windows, doors and vents to reduce the risk of Using a generator indoors CAN KILL YOU IN MINUTES.
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Propane/LPG (Liquid Petroleum Gas) WARNING • Propane/LPG is highly flammable and explosive. Starter cord kickback (rapid retraction) • LPG is heavier than air and can settle in low places will pull hand and arm toward engine while dissipating. faster than you can let go which could •...
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• Store Fuel in a container approved for gasoline. DANGER • Store any containers containing gasoline or propane/LPG outdoor in a well-ventilated area, away from any combustibles or source of ignition. DANGER Gasoline, gasoline vapor and propane/LPG are highly flammable and explosive. Generator voltage could cause electrical Never use a gasoline container, gasoline tank, shock or burn will result in death or...
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WARNING WARNING Starter and other rotating parts could entangle hands, hair, clothing, or accessories. Keep away from rotating parts, failure to do so could result in Exhaust heat/gases could ignite combustibles, death or serious injury. structures or damage fuel tank causing a fire, •...
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• Shut off generator if: -Electrical output is lost. -Equipment sparks, smokes, or emits flames. -Unit vibrates excessively. WARNING Medical and Life Support Uses. • In case of emergency, call 911 immediately. • NEVER use this product to power life support devices or life support appliances.
UNPACKING THE GENERATOR • Open carton completly. Remove and verify carton content prior to assembly. Your generator ships with following items. • Call our customer service at 855-888-3598 with the unit model and serial number for any missing item. • Record model, serial number, and date of purchase on front cover of this munal for your own record.
Install the Wheel Kit IMPORTANT: Before operating the generator the shock-absorbing seat (K) must be adjusted for NOTE: clearance. Loosen the lock nut (L) and adjust the The wheels are not intended for over-the-road use. shock absorbing seat (K) so there is about 3-4mm 1 - place generator on a flat surface.
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Refer to the following instructions and pictures to Removal of Shipping Support Brackets remove the attached engine support brackets Before you can run your new generator, follow (red)(D) under the engine. these simple instructions: 1. Before filling the engine oil, tip the generator back The following items must be removed before running onto its recoil frame end as indicated in this your new generator.
CONTROL PANEL FEATURES 1. Data Center: Push the SELECT button to 8. Low Oil Indicator: The Light will be illuminated display the voltage (V), frequency (Hz) and total when the engine oil level is low. Add oil. run time(Hour). 9. CO (Carbon Monoxide) WATCH-GUARD Indica- 2.
SPECIFICATIONS GXS5000D Model 2232008 Starting Watts (Gas) 5000W Running Watts (Gas) 4000W Starting Watts (Propane/LPG) 4500W 3600W Running Watts (Propane/LPG) Rated AC Voltage 120/240V Rated DC Voltage Rated Frequency 60HZ Phase Single Grounding System (AC) Neutral Floating Engine Type Single Cylinder, 4-Stroke OHV Air Cooled...
The generator is shutoff automatically and the yellow light will blink for at least five minutes after shutoff. Call A-iPower Customer Service 855-888-3598 for repair. Do not use the generator until the sensor is working properly. The CO WATCH-GUARD must only be serviced by qualified technician to restore it to original settings.
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WARNING DO NOT modify or tamper with the Carbon Monoxide Detecting System (CO WATCH-GUARD). Not following these instructions could result in death or serious injury due to Carbon Monoxide detecting system malfunction. CO WATCH-GUARD will detect the accumulation of carbon monoxide from other fuel burning sources such as engine powered tools used in the area of operation.
Add Engine Oil NOTICE We recommend using SAE 10W-30 APISJ oil for We consider the first 5 hours of run time to be the best performance. Other high-quality detergent oils break-in period for the unit. During the break in (APISJ or higher) are acceptable. Do not use special period stay at or below 50% of the running watt additives.
• It is important to prevent gum deposits from forming in fuel system parts such as the carburetor, fuel hose or tank during storage. Alcohol-blended fuels (called gasohol, ethanol or methanol) can attract moisture, which leads to separation and formation of acids during storage.
Used cylinders that have not plug fouling. To operate at high altitudes A-iPower been plugged or kept closed must also be purged. can provide a high altitude carburetor main jet. The...
Grounding WARNING Shock hazard. Failure to properly ground the generator can result in electric shock. The national electrical requires your generator must be connected properly to an appropriate ground to help prevent electric shock. The generator has a system ground that connects the generator frame components to the ground terminals on the AC output receptacles.
OPERATION Generator Location Surge suppressors come in single- or multi-outlet styles. They’re designed to protect against virtually WARNING all short-duration voltage fluctuations. Make sure you review each warning in order to Before Starting the Generator prevent fire hazard. • Make certain the generator is on a flat, level surface and well-ventilated location.
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2. Add gasoline to the fuel tank. 2. Fully open the Propane/LPG cylinder knob. 3. Flip the fuel source switch on the side panel to the gasoline position. 3. Flip the fuel source switch on the side panel to the propane/LPG position.
WARNING Starter cord kickback (rapid retraction) will pull hand and arm toward engine faster than you can let go which could cause broken bones, fractures, bruises, or sprains resulting in serious injury. When starting engine, pull cord slowly until resistance is felt and then pull rapidly to avoid Stopping the Engine (Generator) kickback.
Changing Fuels DANGER DANGER Gasoline, gasoline vapor and propane/LPG are highly flammable and explosive. Fire or explosion can cause severe burns or death. Gasoline, gasoline vapor and propane/LPG are highly flammable and explosive. NOTE: Fire or explosion can cause severe burns or death. DO NOT stop the engine by moving choke control to “START”...
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4. Start the engine (generator). See the “Starting the Gasoline to propane/LPG Engine (Generator)” section for starting procedure. 3.1 Fully open the Propane/LPG cylinder knob. 3.2 Flip the fuel source switch on the side panel to the propane/LPG position. Propane/LPG to Gasoline 3.1 Make certain the propane tank is fully closed.
MAINTENANCE AND STORAGE MAINTENANCE SCHEDULE NOTE: Maintenance should be performed more frequently Regular Maintenance will improve the performance when generator is used in dusty areas. and extend the life of your generator. Follow When generator has exceeded the maximum figures maintenance schedule intervals whichever occurs specified in the table, maintenance should still be first according to use.
Recommended Engine Oil Type CAUTION 10W-30 Avoid prolonged or repeated skin contact with used motor oil. 5W-30 10W-40 1. Remove the oil cap (A) and wipe dipstick clean. 5W-30 Full Synthetic 2. Place a container underneath the oil drain plug to °...
7. Tighten with wrench to compress washer. If spark Cleaning the Spark Arrestor plug is new, use 1/2 turn to compress washer 1. Allow the engine to cool completely before appropriate amount. If reusing old spark plug, use servicing the spark arrestor. 1/8 to 1/4 turn for proper washer compression.
6 - Pull starter recoil several times to distribute oil in GENERATOR MAINTENANCE cylinder. Make certain that the generator is kept clean and 7 - Install spark plug. stored properly. Only operate the unit on a flat, level 8 - Pull recoil slowly until resistance is felt. This surface in a clean, dry operating environment.
TROUBLE SHOOTING PROBLEM Engine is running, 1. AC Circuit breaker is open. 1. Check AC load and reset circuit breaker. but no AC output is 2. Fault in generator. 2. Contact customer service or authorized service center. available. 3. Poor connection or defective cord set. 3.
Parts List Part Number Description Qty. Part Number Description Qty. 30101-00070-00 Hex flange bolt M6*12 30101-00487-00 Hex flange bolt M10*15 20021-00009-00 Cylinder cover components 30136-00078-00 Aluminum gasket 34023-00016-00 Exhaust hose 34011-00105-00 Crankcase 34024-00003-00 Clamp 34007-00003-00 Oil seal 33048-00024-00 Cylinder head gasket 33015-00037-00 Oil pipe protective sleeve 34021-00012-00...
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Part Number Description Qty. Part Number Description Qty. 34015-00012-00 Return spring 34023-00064-00 Gas hose 0.25 34026-00007-00 Speed control rod 30111-00088-00 Philip pan head screw 34025-00003-00 Speed control arm components 33138-00015-00 Dust shield 20029-13021-00 Generator assy. 20014-00815-00 Support bracket assy. 30101-00086-00 Hex flange bolt M6*180 34030-00256-00 Damping pad...
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Part Number Description Qty. 60008-00023-00 Nylon cable tie 40052-00019-00 Sylphon bellows 33499-00014-00 Air filter bracket 30136-00115-00 Flat washer 33624-00430-00 Support seat 30101-00370-00 Hex flange bolt M8*40 30136-00014-00 Flat washer 70009-00999-00 Spark plug wrench 31034-00041-00 30 AMP RV adapter 20033-00051-00 Propane/LPG hose with regulator Page 33...
Warranty Term ups resulting from improper maintenance. A-iPower will provide warranty for any of its products Additional exclusions - this warranty does not cover purchased through any authorized AiPower dealer in wearable parts such as filers, spark plugs, o-rings, North America to the original purchaser and will be batteries etc.
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Warranty limits and Implications and Consequential Damages A-iPower is not obligated to cover any loss of time, use of product, freight cost, or any other incidental or consequential claim from the use of this product. This warranty is in Lieu of all other warranties, express or implied.
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Fontana, CA 92337 USA Phone: 855-888-3598 support@a-ipower.com www.a-ipower.com...
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A-iPOWER WARRANTY REGISTRATION FORM Register your product by emailing this form to support@a-ipower.com or register on-line at: www.a-ipower.com. Registering your product is important , it provides the following protections: 1. You have record of product purchased 2. Customer Service can Better serve you for Warranty related issues...
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Fontana, CA 92337 USA Phone: 855-888-3598 support@a-ipower.com www.a-ipower.com...
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