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Summary of Contents for ORKEL GP 1250
- Page 1 USERS MANUAL Orkel Round Baler GP 1250 Orkel + + + + Allways serial no. by spare part order! Serial no.: Manufactured by: (# 2205001 ... # 2205030) GJÖNNES MEK. VERKSTED AS N - 7320 FANNREM...
- Page 2 Delivery and warranty registration form has to be filled out of dealer together with customer. The dealer has to send one of the three forms bak to the manufacturer. Without filled out and sent bak form, the warranty is not vallid. Congratulations with your GP 1250 Round Baler! Orkel...
- Page 3 Orkel machines are known for their quality and strength. Thats a result of continuous development and a thorough quality control before the machine is sent out from the factory. The machine is CE-marked (declaration of conformity) in accordance to the machine directive.
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Page 4: Table Of Contents
Definitions _____________________________________________________________________9 SCOPE OF USE OF MACHINE _____________________________________________9 SETTING UP MACHINE___________________________________________________9 Draw bar ______________________________________________________________________9 Wheels _______________________________________________________________________9 Hydraulic ______________________________________________________________________9 Power transmission_____________________________________________________________10 Electric power supplyel __________________________________________________________10 NET TYING SYSTEM ____________________________________________________11 Charging net system (see fig. 5) ___________________________________________________11 Net break adjustment ___________________________________________________________11 Quantity of net per bales_________________________________________________________12 Knife adjusting ________________________________________________________________12 Bale chamber _________________________________________________________________12 STARTING UP / TRIMMING_______________________________________________12... -
Page 5: Declaration Of Conformity
Orkel GJÖNNES MEK. VERKSTED AS Opening the bale chamber _______________________________________________________17 Job advice____________________________________________________________________17 Maximum silage quality requirement: _______________________________________________18 MAINTENANCE ________________________________________________________18 Dayli/regularily maintenance befor use______________________________________________18 Lubrication of the bearings _______________________________________________________19 Chains_______________________________________________________________________19 Dismantling sprockets and rollers __________________________________________________20 Tool box _____________________________________________________________________20 Out of season storage___________________________________________________________20... -
Page 6: Round Baler
N - 7320 Fannrem hereby declare, that following product(s), Orkel Orkel Orkel Orkel GP 1250 Round baler serial number ..............that is covered by this declaration, are in conformity with the following standards, or other normative documents: NS-EN 292-1 (1991), NS-EN 292-2 (1991) in accordance with the stipulations in DIRECTIVE ON MACHINERY - 89/392/EEC. - Page 7 The warranty will be invalidated if the instructions in this manual are not followed. Delivery and warranty registration form (For - customers) Orkel model/type serial number hand over date customers’s name and address dealer’s name and address...
- Page 8 N.B. Dealer must not sign on behalf of customer. This form must be returned to Orkel’s sales company/importer within 14 days of delivery to autorise warranty. ———————————————————————————————————————————...
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Page 9: Definitions
For dimension 500 x 22,5 (upper position) and 19x17 (central position) spacer 50 mm must be used. “The Orkel baler is an all round baler to make Please see fig. round bales of grass (silage), hay and straw. Bale size is 1,2m x 1,2m and weights up to 800 - 1000kg. -
Page 10: Power Transmission
(please see fig.3) Slip clutch and over run clutch must go to gearbox. Ensure shaft locks both ends! Ensure all safety implements s.a. covers, links Orkel Orkel and other safety details are excellent. Electric power supplyel Alt. 1 (tractors with 3 independent double acting valves both open and locked center hydr. -
Page 11: Net Tying System
The baler is set up also with an control box (fig.4) Push the end “D” towards the chamber so it • for all necessary information from the machine, can only be held by the knife bar (guillotine) s.a. bale finished, quantity of bales (in total and just at cutting position. -
Page 12: Quantity Of Net Per Bales
Quantity of net per bales Bale chamber Quantity of net is possible to adjust. Open side The baler is delivered from factory chamber cover left side. Arrange guiding steel bar (starting pressure set to normal in third position from top up position) in which position you want (6 treads (please se fig. -
Page 13: Changing From "Extra Cutting" To "Normal Cutting
“Dismantling or changing knives” fig. 13 and 14). Its OK to use any number of knives you like, but of Changing from “Extra cutting” to cause only every second or every third. All knives “Normal cutting” are independently spring loaded to reject from stones or other insufficient mass. -
Page 14: Pick- Up
All service and adjustments on the opticut system must be done after the tractor engine is stopped. All kind of service on net system (knife) must be carried out carefully and wearing gloves. Remember always to disconnect the main el. power supply and operating cable to control box. -
Page 15: Pick - Up Relieving Adjustment
Bolt is M 8 - 35 qual. 8.8. Chain cover is necessary to remove before inspection and replacement. DRIVING THE BALER Orkel GP 1250 is set up with bronze bushes fig. 16 at all roller bearings, and those are to be regularly greased. -
Page 16: Chamber Pressure
bar. A guide plate to press the material and then All bearings and chains must be properly greased avoid problems, could be necessary. and lubricated before use. Filling the bale chamber Chamber pressure The control box indicates chamber properly • The chamber locks by activating the relevant locked when both red lights put out. -
Page 17: Tying The Bale
Stop feeding more material, if no bale • discharge ramp, back up for some metre and start net unit. Tying the bale Start bale tying by pushing the button “Net” • and keep it down for a second. The feeding motor starts, turns one sequence and stops automatically and the net continues By the... -
Page 18: Maximum Silage Quality Requirement
Maximum silage quality requirement: Always to wrap the bales whit in maximum two • hours. To use 6 layers good quality plastic film (2 x 3 • layers) on the first cut (long term storage) and 4 layers (2 x 2) on shorter storage. Please avoid having the bale storage too far •... -
Page 19: Lubrication Of The Bearings
The 3/4” chains on pick up are automatically adjusted. If the adjustment after more use not more is possible, the chain has to be shortened. Chains of course are not perpetual, so they are regular wearing parts. They need replacements. Please Orkel genuine spare parts only! -
Page 20: Dismantling Sprockets And Rollers
Out of season storage area must be kept dry • and clean. Order eventually new spare parts. • 130 mm fig. 22 TECHNICAL DATA Tool box Contents from Orkel: Height 2050 1 special tool for reversing gearbox (part • Length 3860 #74883) Width 2520 (400 hjul) 1 peace 4 mm “umbracho”- allen key (net roller... -
Page 21: Optional Extras
Optional extras Adjustable parking wheel • Bale ramp • Tyres air pressure Type/dimention 400 x 15,5 / 8 ply 1,7 - 2 500 x 15,5 / 8 ply 1 - 1,5 500 x 22,5 / 10 ply 1 - 1,2 15 x 6,00 - 6 (4 ply) pick-up wheel 1,8 - 2... -
Page 22: Malfunction Nett Tying
Blockage between high infeeding Reduce driving speed Blockage occurs pick-up and chamber amount material or make even swaths easiest when bale has (espec. when uneven not come in to rotation swath) Bale chamber opens Chamber Check light sign on the Clear chamber and material falls out... - Page 23 the infeeder rake shifting net roller Bad nett cutting Wrong Adjust knife knife/counterknife adjustment Cutt (Attention! Blunt knife Demount grind danger) knife or exchange Wrong adjusted (too Tighten brake pressure see fig. 7 weak) net brake...
- Page 24 USERS MANUAL AUTOMATIC GREASING SYSTEM FOR BEARINGS AND BUSHINGS Orkel GP 1250 ROUND BALER FOR MOUNTING OF GREASING SYSTEM ESPECIALLY FOR CH.# 2205001-2205030 (1997) (Original oil-lubrication for chains still in use) TYPE : BEKA – MAX S – EP 4 Always pump no.
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Page 25: Design Of Greasing System
Contents Design of greasing system....................25 Operation ............................26 Filling and operating of greasing system ................... 27 Type of grease............................ 27 Evacuating air from the system......................27 Maintenance and control........................27 Integrated electronic control unit: S-EP 4 with data memory........28 Operation ............................ -
Page 26: Operation
reservoir stir wing suction area in pump housing strainer sheet metal eccentric shaft pressure ring piston non return valve pressure relief valve 10 direct current motor 11 grease charge nipple Fig. 2 Operating The Beka-Max greasing system operates on a progressive basis, and is capable to use grease up to NLGI class 2 (normal grease). -
Page 27: Filling And Operating Of Greasing System
Filling and operating of the greasing system The system is checked before leaving the factory. For this check the system is filled with a small quantity grease in the reservoir. Before operating the system the reservoir must be filled up with relevant type of grease. -
Page 28: Integrated Electronic Control Unit: S-Ep 4 With Data Memory
Integrated electronic control unit: S-EP 4 with data memory Orkel The greasing system of round baler GP 1250 has an integrated electronic control unit S-EP 4 (Fig. 4). This control unit controls the pump EP-1/PE-120. Push button for intermediate greasing Light diode Fig. -
Page 29: Intermediate Greasing
Intermediate greasing You can activate an extra greasing by pushing the red button on the pump housing. The diode lights approx. 2 sec. Do this routine stright after each machine wash. Fig. 5 Winter (long term) storage If you always use grease corresponding requirements from the NLGI no.2 standard and the grease has relevant EP (extra pressure) additives its not necessary taking any special regards to the system on long term- or winter storage. -
Page 30: Trouble Shooting
Range of temperature – 35° C till + 75° C Protection IP 65 Pause time 0,5 h – 8 h Operating time (greasing) 1 min. – 16 min. Trouble shooting Trouble Possible reason Solution pump doesn’t work - electronic control defect - change lower part...
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