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Summary of Contents for ORKEL hiQ Smartbaler
- Page 1 User`s manual Orkel hiQ Smartbaler 2012 Serial number, baler: MANUFACTURER: Orkel AS Serial number; wrapper: 7320 Fannrem...
- Page 2 Congratulations on the purchase of your new Orkel hiQ Smartbaler Our machines are renowned for their quality and strength, and are designed for use in tough environments. This is the result of continuous product development and thorough quality control prior to shipping the machinery. We have conducted an assessment procedure in accordance with the Norwegian machinery directive (DECLARATION OF CONFORMITY) and the machine is CE-labeled accordingly.
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Page 3: Table Of Contents
Table of contents: Part 1 Introduction 1.1General 1.2Safety Part 2 Warranty. Declaration of conformity 2.1 Warranty. 2.2 Declaration of conformity Part 3 Connections 3.1Electric 3.2 Hydraulic 3.3Mechanic Part 4 Settings 4.1 Height adjustment 4.2 Program settings 4.3 Mechanical settings 4.4 Hydraulic settings Part 5 Preparations for driving 5.1 Installing the wide film or net roller. -
Page 4: Introduction
Part 8 Maintenance 8.1 Daily maintenance. 8.2 Manual lubrication. 8.3 Service. 8.4 Cleaning. 8.5 Long time storage. Part 9 Contact 9.1 Vital phone numbers. 9.2 e-mail and webpage. Part 10 Technical data 10.1 Technical data Recommended settings: 10.2 “Baling programs” 10.3 “Additive”... -
Page 5: General
The bales might weigh 1000 kg or more. The hiQ Smartbaler has to be used accordingly to the instructions given in this manual. If you are in doubt regarding the range of use of the machine, contact Orkel, or your local Orkel representative. 1.2. Safety Before using the machine, or doing any kind of work on the machine, the “important safety instructions”... -
Page 6: Warranty. Declaration Of Conformity
Warranty work can only start after a specific agreement with the Orkel warranty representative. Warranty work can be carried out either by the customer, an Orkel dealer or other workshop preapproved by Orkel To be continued next page. - Page 7 Reference to an invoice or shipping note showing the spare parts used. The report must be sent to Orkel no later than 1 month after the repair has been carried out. Orkel must state any objections against the claim within 1 month after receiving the claim.
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Page 8: Declaration Of Conformity
2.2 DECLARATION OF CONFORMITY Orkel AS N – 7320 Fannrem Hereby declare that the following product: Orkel hiQ Smartbaler, round baler with baler, serial number: ............. and wrapper, serial number: ……………………………..……………. is covered by this declaration and in conformity with the following standards or other nor-... -
Page 9: Electric
Part 3. Connections 3.1 Electric connections. The power supply cable, supplied by Orkel, has to be connected to the tractor`s battery. This cable is then connected to the equivalent cable on the baler. This is the only approved way for connecting electric supply to the baler. - Page 10 3.4 PTO axle. Install the axle, and adapt to correct length (see figure ) Make sure that distance a is sufficient to handle necessary free motion when operating the machine in hilly conditions, and that distance b is as long as possible. Lubricate the axle in accordance with the manufacturer`s instructions.
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Page 11: Settings
4. Settings 4.1 Height / drawbar adjustment. To obtain optimized utilization of the baler`s qualities, it is vital that this adjustment is carried out in a correct way. Preparations. The baler has to be attached to the tractor. ... -
Page 12: Program Settings
4.2 Program settings These settings are normally set correctly from the Orkel factory If changes are necessary, this will be carried out by Orkel service personnel during start up service, or contact your Orkel dealer. If further adjustments are needed, please contact your dealer and/or see this manual`s section “Recommended settings”, pages 51 - 53. -
Page 13: Preparations For Driving
Note! The blue line indicates treading of film,, and the red line indicates the treading of net. = Guide way film - plastic = Guide way net Orkel part # 16162... -
Page 14: Installing The Wrapper Film Roller
5.2. Installing wrapping film. Unlock the upper film holder by lifting the locking handle. (see figure 1 Push the pre-stretch unit against centre of the wrapper, until it stays in open position by itself. Push the lead bracket upwards and lock it..Install the new roller, bottom ... -
Page 15: Adding Grease To The Lubrication System
5.4 Ensiling fluid. There are several brands of acid pumps. We recommend reading each manufac- turer`s manual, for the actual type. If the pump is supplied by Orkel, the manual for the pump will be included in the documents following the machine For pump type Prodevice PDH 10, there is a special program in the Control Box for operating this particular pump. -
Page 16: Start-Up
6. Start-up 6.1 Explanations to the control unit, Type ACC, from program version 5.4PH Structure: INFORMATION FIELD MENU/FUNCTION FIELD CANCEL/BACK BUTTON SELECT BUTTONS MENU BUTTON In the information field, you can see information on the status of the baler, the ... -
Page 17: Control Routines
6.2 Control routines. These controls are normally carried out by your Orkel dealer. Check that the rotational speed (RPM) is registered in the display of the Con- trol Box. Check that the pump for grease lubrication of bearings is rotating ... -
Page 18: Driving
6.3 Driving technique Start the PTO while tractor engine is idling. Also engage the hydraulic system if Load Sense is not in use. Gradually increase to 580-620 RPM (540 pto) or 820-850 RPM (1000 pto). When correct rotation speed is ob- tained, a text “baling 1”... - Page 19 Driving technique continues When stop signal, indicating full bale, is visible and audible, stop the propulsion and wait for some seconds before starting the net/film tying. This gives some extra compression to the bale, before net or film is applied. This also makes the applying of wide film work smoother.
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Page 20: Blocking In Pickup/Feeder Unit
6.4 Blocking in pickup/feeder unit: From time to time you can experience that excessive amounts of grass may lead to blocking in the pickup and/or the feeder rotor. Follow this procedure to solve the problem: Disengage the knives, lift and lower the pickup a couple of times to see if the blocking loosens. -
Page 21: Technical Information And Descriptions
7. Technical information and descriptions, 7.1 Cutting device To ensure good cutting, always be sure to have sharp cutting knives. Sharpen the knives often! Changing knives: Risk of injury! While working on the cutting system, extra care must be taken. Always use protective gloves, and see to that the tractor engine is stopped. -
Page 22: Hit System, Overview
7.2 HiT system. Overview. No. Name Task 1. Front guide roller Together with the rear guide roller, create stretching of the wide film 2. Rear guide roller Feeding and stretching the wide film 3. Bundle rollers Collects the film to a ”rope” at start and end of tying 4. Support roller Squeezes the film against the guide roller 5. Release handle for support For cleaning the guide roller roller 6. Sensor C32 Bundle rollers closed 7. Sensor C31 Bundle rollers open 8. Sensor C39 Net pulses 9. Sensor C33 Knife closed 10. Knife Cutting the film/net ... -
Page 23: Hit System , Hydraulic Adjustments
7.3 HiT system. Hydraulic valves. Valve for Valve for Valve for Valve for Valve for adjusting Manometer for knife speed bundle rollers bundle rollers feeding brake (stretching) brake (stretching) up and down close opening speed. pressure. pressure. Note! To operate the valves, first unscrew the small lock screw, and retighten this when adjustments are finished. -
Page 24: Lubrication System
7.4 Lubrication system. Oil lubrication for drive chains Ordinary engine oil is recommended (i.e. 10W-40) The chains are being automatically lubricated with a fixed amount of oil, each time the chamber is opened. The chains can profitably be manually lubricated from time to time. ... -
Page 25: Drive Chains
7.5 Drive chains. The chains are lubricated from the automatic oil lubrication system. Adjustments: 4 chain tensioners at the baler`s right hand side (see fig.).. Adjust until the spring has a total length of 130—140 mm. Chain can be shortened by removing chain link half one time. -
Page 26: Sensor Scheme
7.6 Sensor scheme Name Task Type Normal Reading sensor pos. Distance Bale in loader Inductive 2-4mm Loader middle position. Inductive 2-4mm Wrapper table middle pos. Inductive 2-4mm Wrapper table max tilt Inductive 2-4mm Wrapper arm rotation Inductive 2-4mm Loader, lower position Inductive 2-4mm Emergency stop, wrapper... -
Page 28: Program Menus
7.8 Program menu, with explanations If program is not in the start menu, press the cancel/ back button. This screen menu shows an overview of the baling menus and information: From this menu the knives can be lowered/lifted, additive turned off/on and the pickup can be operated from this screen. - Page 29 Chamber full level: Cursor in the column indicates approx. bale diameter . (fig. page 22) Net tying: Here you can select manual or automatic start for net/ wide film tying. (fig. page 22) - Press Settings1 and you will enter the Settings 2 menu: Film revolutions: Here you can adjust the number of revolutions you want the film rolls to make during wrap- ping.
- Page 30 Press Settings2 to enter the Settings 3 menu. In this menu, the amount of additive can be adjusted. Press Settings 3, and you will return to the start menu screen. Press Menu button once, and the Baler/ Wrapper main menus appears: Baler 1: Operate the bale chamber rear door, open or close.
- Page 31 Press Baler1 and the Baler2 screen menu is displayed: Here you can raise or lower the knives, turn reverse on/off, run greasing manually (it is auto- matic when the PTO starts) and start/stop the additive pump. Please observe! The additive pump automatically stops when rpm on PTO drops below 300.
- Page 32 Press Wrapper1 and the Wrapper1 screen menu is displayed: Here you can lift and lower the loader, lift and lower the wrapping table and open/close the film cutters. Press Wrapper1 button and the Wrapper2 screen menu is displayed: Here you can arrange the wrapping arms in their starting position, they can be run slowly or normally, and you can start an automatic wrapping sequence.
- Page 33 Only for machines equipped with Prodevice PDH10 pump. Press Additive button and the additive menu is displayed: Additive dosing mode: Choose between L (l/bale) or lpm (l/min.). Amount of additive per bale: Here you can adjust the amount of additive pr. Bale, when L is chosen Additive amount (baling): Here you adjust the amount of additive added during the filling process.
- Page 34 Baling programs – here you can select between three different baling programs, two for grass and one for hay/straw. See page .35 for details. In the Counters screen, you can find the customer index. Here you can register data for dif- ferent customers.
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Page 35: Baling Programs, Explanations
In Fault Memory (no picture), the last 30 registered faults are listed. Push Sensors, and the sensors menu will be displayed: Here is a list of all sensors, and their current status. To test a sensor, move a piece of metal in front of the sensor. When metal is in front of the sensor the reading should be “ON”, when taking the metal away, the reading should be “OFF”. - Page 36 Please note! You can reset the values in this programs by pushing default and accept by pressing Yes. Programs will then be reset to the manufacturer`s basic settings. Please contact your local dealer, or Orkel AS technical staff or your local dealer before per- forming this action.
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Page 37: Program Menus Continues
7.10 Program menus continues From Start screen menu, press Menu x 2, press Counters,and you will reach this menu: Here customers are listed with an overview of the number of bales and baling time used. When the Select button is pressed, the marked customer is activated. The active customer is indicated with an asterisk (*) in the left of the screen. - Page 38 When you press the Modify button, you can change the customer’s name. For writing, you can use the buttons ABC, ZYX and à. With ABC, you can scroll forwards in the alphabet, first with uppercase and then with lowercase letters. The button ZYX scrolls backwards, first lowercase then uppercase letters.
- Page 39 Any changes must be carried out with the greatest care, and only after consulting technical expertise at your local dealer or at ORKEL AS. For recommended settings, see page 54. Press Back...
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Page 40: Bale Chamber Calibration
7.11 BALE CHAMBER, CALIBRATION. Press Bale chamber and the following screen is displayed: Initial to the calibrating, it is recommended to reduce the speed/ oil flow for chamber open- ing. This is done from the Timers and speeds menu. Reduce the values for Bale chamber and Rear door open, to approx. - Page 41 First sequence: Close the chamber, without oil flow. Reading on chamber sensor should now be 50 – 100. (see fig. page 33) If this value doesn`t correspond, you have to make a mechanical adjustment to the sensor. Press “Closed” (new value is shown in the right column). Press “Save”, “Yes”. Second sequence: Move the chamber to open position (approx.
- Page 42 Screen pictures during operation During operation, the screen above is displayed. With chamber pressure at max, the indicator in the column starts to fill. When the indicator has reached full level, tying can start, either manually or auto- matically. During net/film tying, the circle`s outline gradually becomes thicker. Below you can see what the screen looks like when tying is complete.
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Page 43: Wrapper Film Overlap, How To Adjust
7.12 Adjusting the wrapping film overlap: 1. Oil has to be warm prior to adjustments. 2. There are two different ways of adjusting the film overlap. A. Volume control valve at hydraulic block (marked ”overlap”, see figure) B. “Wrapper arm normal speed in menu”Timers and Speeds”. 3. Start by adjusting the volume control valve. This adjusts the speed of the wrapper arm, but should not be set too high, as this will bring to small amount of oil to the wrapper table. 4. If correct overlap is not obtained this way, the value “wrapper arm normal speed. This setting controls the speed of the wrapper table. 5. if wrapping is not finished when next bale arrives, the speed has to be increased. Overlap has to be adjusted at the same time. 6. If wrapping process stops and error message “wrapper arm rotates too fast” appears, the setting “wrapper arm max speed” in “timers and speeds” has to be increased. “A” Volume con- trol valve. Rough adjustment slow speed. Accurate adjustment is done in ”timers and speeds” menu. -
Page 44: Pickup. Settings In Program
7.13 Pick-up. Settings in program. Go to Timers and Speeds, then choose pick-up. Settings: Manu: Pick-up is operated up and down from control box Auto 1: A quick push on “up” (arrow symbol), the pick-up moves up. A quick push on “down”, the pick-up moves down, and to float mode. -
Page 45: Part 8 Maintenance
8. Maintenance 8.1 Daily maintenance, and inspection. Check amount of grease in grease reservoir. Refill if necessary. Inspect the safety valve on grease pump. Visible grease on the valve indicates malfunction/ clogging in the system. Check amount of oil in oil reservoir. Refill if necessary. ... -
Page 46: Manual Lubrication
8.2 Manual lubrication. List of all manual lube points on the machine. We recommend all points being lubricated each day. See chart on next page for location of lubrication points. Baler: Grease (17 nipples): 1. Chamber hinges (2 on left and 2 on right). 2. - Page 47 12. 8. 9. 13. 11. 10. ...
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Page 48: Service
8.3 Service To ensure stable performance, long lifetime, and best economic result, Orkel recommends that your machine is being serviced by Orkel or Orkel representative each 4000 bales, or at least every year. 8.4 Cleaning Regular cleaning is also an important contribution to obtain the ... -
Page 49: Part 9 Contact
Part 9 Contact information 9.1 Orkel main telephone: 0047 72 48 80 00 9.2. E-mail and website Orkel e-mail: Main: orkel@orkel.no Technical: teknisk@orkel.no Spare parts parts@orkel.no Web site: http://orkel.no Please visit our website. The site can provide you with a lot of... -
Page 50: Part 10 Technical Data
10. Technical data, Orkel hiQ Electric system: Control system/ Control unit: Type: 12V earthed system Operating voltage: 12 V Acceptable voltage tolerance: minimum 10,5 V at max load. maximum 16,0 V Connection: Directly from the tractor`s battery, not from starter, dynamo or others. - Page 56 10. SAFETY INSTRUCTIONS CONTENTS Page 10.1 INTRODUCTION 10.2 GENERAL SAFETY INSTRUKTIONS 10.3 COUPLING AND UNCOUPLING 10.4 ADJUSTMENTS 10.5 MAINTENANCE AND SERVICE 10.6 LIFTING 10.7 USE 10.8 TRANSPORT 10.9 PARKING 10. 10 DISMANTLING 10.11 WARNING SIGNS / LABELS 10.12 EXPLANATIONS TO WARNING SIGNS:...
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Page 57: Introduction
Scope of use of machine: The Orkel Round baler GP 1250 can only be used for baling grass, hay and straw! Before operating, adjusting or servicing the machine, it is important that users man- ual inclusive safety instructions are carefully read and understood by those di- rectly concerned. -
Page 58: General Safety Instructions
GENERAL SAFETY INSTRUCTIONS Before working (maintenance, cleaning, disassembly of parts, adjustment) on the ma- chine: Disengage the PTO drive clutch. Stop the tractor engine, activate the hand break and remove the key to prevent the tractor from being started accidentally. Thoroughly read and understand the relevant chapter in the users manual. -
Page 59: Connecting And Disconnecting
CONNECTION AND DISCONNECTION Keep people away from area between tractor and baler during connection and disconnection. Squeezing hazard! Disconnection has to take place on plain ground, and the baler has to be parked in a stable position to prevent overturn. ... -
Page 60: Adjustments
ADJUSMENTS When adjusting machine always: - disengage the PTO drive, - stop tractor motor and remove the key, - wait until all moving parts have stopped. Sharpening knives The condition of the knives should be checked after sharpening and at regular intervals. ... -
Page 61: Lifting
LIFTING Only use lifting gear with sufficient capacity to lift the machine. Lifting points are marked with this sign: P_030 Keep children and spectators off and away from machine when operating. The area around the machine should be kept clear at all times. ... -
Page 62: Warning Signs/ Labels
WARNING SIGNS, found on tags at machine. - Page 63 P_038 P_039...
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Page 64: Warning Signs. Explanations
THE MEANING OF THE WARNING SIGNS: Do not operate the machine before you have read and understood the user’s manual and the safety instructions. Stop the tractor`s engine before cleaning, adjusting or servicing the machine. Remove the ignition key to prevent the tractor from being started by accident. Keep area between tractor and wrapper clear of people under coupling. - Page 65 Notes:...
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