Related Manuals for ORKEL hiQ Smartbaler
Summary of Contents for ORKEL hiQ Smartbaler
- Page 1 USER GUIDE Orkel hiQ Smartbaler Round baler Manufactured by: Serial number, Round baler: __________________________ Orkel AS Serial number, Wrapper: 7320 Fannrem ____________________ Temp version 020608 Mads...
-
Page 2: General Safety Instructions
Congratulations on the purchase of your new Orkel hiQ Smartbaler Our machines are renowned for their quality and strength, and are designed for use in tough environments. This is the result of continuous product development and thorough quality control prior to shipping the machinery. We have conducted an assessment procedure in accordance with the Norwegian machinery directive (DECLARATION OF CONFORMITY) and the machine is CE-labeled accordingly. -
Page 3: Table Of Contents
TABLE OF CONTENTS ....................... 6 ARRANTY ........................10 HEELS ....................... 10 RAWBAR ..................... 13 OWER TRANSMISSION ....................13 IGHTS AND BRAKES ......................14 YDRAULICS ..................14 LECTRIC POWER SUPPLY Main current cable ..........................14 Control box............................. 14 ......................16 ET BINDING Mounting the net roll .......................... - Page 4 ..................... 51 UTTING BLADES Disassembly and sharpening or replacement of blades ................52 ....................53 INTER STORAGE ........................ 54 ENERAL ....................... 55 ET TYING ......................56 ONTROL BOX ..................... 58 IST OF ERROR CODES ....................... 61 REASING ........................62 ILING ..................
- Page 5 Address: 7320 FANNREM, Norway We hereby declare under our own responsibility that Make, type no.: Round baler ORKEL HIQ SMARTBALER Serial number: is covered by this declaration and complies with the following standards and normative documents. NS-EN 12100-1 (2003), NS-EN 12100-2 (2003), NS-EN 704 (1999) according to the regulations in Mechanical Equipment –...
-
Page 6: Warranty
Warranty Orkel AS warrants this machine for production faults for a period of 12 months from the date of delivery to the user. The warranty is limited to: 1. The value of the machine based on the maintenance performed, use and condition. - Page 7 Returning problematic components Components must be returned to Orkel by request or should be stored at a dealer for a minimum of 6 months. Orkel requires that a photo be taken of the damage before and after the alteration in component in each case.
- Page 8 Orkel AS. tel: +47 72 48 80 00 Support outside usual working hours: Orkel operates a stand-by telephone service in the harvest season. To order spare parts, call: +47 913 23 511 before 8:00 p.m. An additional handling fee will be charged when shipping parts outside normal working hours.
- Page 9 The round baler must only be used for grass, hay and straw Orkel hiQ Smartbaler is an all-round baler that can make round bales of grass, hay and straw. The bale size is 1.22 m x 1.30 m (maximum) and the weight of each bale can be up to 1000 kg.
-
Page 10: Wheels
BEFORE USE BEFORE STARTING Before you start using the machine, you must first check that there is no visible damage to the equipment caused by transportation or loading/unloading. If there is any damage, contact your supplier immediately. We also require you to check that the machinery has the technical specifications outlined in your purchase contract. - Page 11 BEFORE USE Pos. 2 is for use with a high-positioned pulling point (“EU version”) over the PTO outlet. Always check that the drawbar is equipped with a proper lock and that all safety features are OK. The drawbar on each baler must be adjusted as different makes of tractor require different mounting heights for the drawbar.
- Page 12 BEFORE USE Loosen the four screws that fasten the drawbar. There are two on each side. Adjust the drawbar upwards or downwards using the appropriate holes. A more accurate adjustment of the height for the tow eye can be achieved by adjusting the attachment of the loop to the drawbars.
-
Page 13: Power Transmission
BEFORE USE Power transmission Mount the power transmission shaft and adjust to the correct length (see figure 5). Ensure that the spacing (a) is sufficient to absorb the necessary sliding when driving on hilly conditions, and that the length (b) is a minimum of 1/3 of the shaft length. Fig. -
Page 14: Hydraulics
BEFORE USE Hydraulics The hydraulics system on the baler must be connected to the tractor using both a pressure hose and a return hose. The pressure hose must be connected to a circuit with an oil volume of 60 l/min. The return hose is to be connected to a ¾” return outlet with maximum back pressure of 3 bars! If this requirement is not followed, resistance will increase and there will be a risk of overheating. - Page 15 BEFORE USE Fig. 6 The control box should be mounted during use in a suitable location in the tractor • cabin. The control box is equipped with magnets on the reverse. This ensures that the box can be fastened in a flexible manner. (For example, you can use the steel plate provided.) When the baler has been disconnected, the control box must be stored indoors in •...
-
Page 16: Net Binding
BEFORE USE Net binding Mounting the net roll (see figure 7) Open the cover on the net container. Insert the net roll (A) on to the shaft by using • the supporting blocks (Nylon) on each side. Turn the net roll so that the net rolls out from the front end and down under the spiral roller, over the feeder roller and under plate “D”. -
Page 17: Mounting The Film Roll (See Fig. 8)
BEFORE USE Mounting the film roll (See fig. 8) 1. Loosen the upper film chamber by removing the latch pin. 2. Push the pre-stretch unit fully over until it stays clear of the film roller by itself (point 1). 3. Remove the empty tube by squeezing the upper plastic holder upwards until it locks with the latch pin (point 2). - Page 18 • Please contact Orkel AS if this is necessary. Before checking and greasing the bearings, the tractor engine must always be stopped! • Check the chamber pressure. The baler is designed to endure large loads, but do not overdo the bale hardness.
-
Page 19: Assembly
CONTROL BOX MK5 type control box, hiQ Smart baler This section provides a simple introduction to control box functions in order to make it easy to start using the machine. Assembly Information field Menu/Function Cancel/Exit Touch buttons Fig. 9 In the information field, you can see information on the status of the baler, the date, time, counter and other information located under the different menus. -
Page 20: Basic Functions
CONTROL BOX Basic functions Fig. 11 Fig. 10 When first connected, the display shows the following information: (See the figure above.) Date and time. Operating hours. The number of hours is recorded when the speed on the power take-off shaft (PTO) is higher than a set minimum.(300 rpm). Name of the customer or field. - Page 21 CONTROL BOX ♦ Some of the functions, for example the lifting and lowering of the pickup, are shown on several screens. This is to ensure that the most frequently used functions are available in several places in the programme. ♦ The ensilage agent is automatically stopped during wrapping and for as long as the bale chamber is open.
-
Page 22: Continue In The Programme Menu (From The Start Screen/First Picture)
CONTROL BOX Continue in the programme menu (from the start screen/first picture) If you are not at the start screen, press the yellow button until the start screen is displayed. This screen shows an overview of the baling menus and information as follows: Fig. - Page 23 CONTROL BOX number and must be adjusted according to the chamber pressure. The two values are dependent on each other. The default value is 16 and this is what we recommend during normal operation. Net tying: Here you can select manual or automatic start for net tying. Press Settings1: Film revolutions: Here you can adjust the number of revolutions you want the film rolls to make during...
- Page 24 The Additive button gives access to the settings for the additive pump. The pump can be turned on and off, and you can define the volume (Additive dosing mode). Orkel recommends using lpm (liter per minute). Amount of additive per bale: Here you can adjust the total quantity of ensilage agent per bale.
- Page 25 CONTROL BOX If the Baler2 button is pressed, the Baler2 screen is displayed: Here you can raise or lower the blades, turn reverse on/off, run greasing manually (it is automatic when the PTO starts) and start/stop the ensilage agent pump. It is possible to change between Baler1 and Baler2 without leaving the menu.
- Page 26 CONTROL BOX If the Wrapper2 button is pressed, the Wrapper2 screen is displayed: Here you can place the wrapping arms in their starting position, they can be run slowly or normally, and you can start a wrapping sequence. You can also open and close the film cutters.
- Page 27 CONTROL BOX When the Menu button is pressed for the fourth time, the second settings screen is displayed: In User settings, you adjust the display settings for brightness (Bri) and contrast (CON). The POL button changes between dark text on a bright background and bright text on a dark background.
-
Page 28: Settings In Baling Programs
Chamber pressure: Here you can adjust chamber pressure relative to maximum pressure. For ordinary grass baling, Orkel recommends 85% of maximum pressure. This provides good baling and the baler is also protected against being overloaded. Blades: You can select between automatic or manual operation of the blades. If... -
Page 29: Counters Settings
CONTROL BOX Counters settings Here customers are listed with an overview of the number of bales and baling time used. When the Select button is pressed, the marked customer is activated. The active customer is indicated with an asterisk (*) in the left of the screen. By pressing the Details button, more consumption information is displayed. - Page 30 CONTROL BOX When you press the Modify button, you can change the customer’s name. For writing, you can use the buttons ABC, ZYX and . With ABC, you can scroll forwards in the alphabet, first with uppercase and then with lowercase letters. The button ZYX scrolls backwards, first lowercase then uppercase letters.
-
Page 31: Calibrate Settings
In the Calibrate screen, you can calibrate the chamber and the settings for pressure, speed and counters. Timers and speeds displays the times and speeds settings for the programme sequences. These can only be changed by Orkel-authorised personnel. If Bale chamber is selected, the following screen is displayed: Chamber calibration When you want to calibrate the chamber, use the buttons Bale chamber Open and Close to open/close the chamber. - Page 32 CONTROL BOX Remember that you must not open the chamber to the maximum open position. This causes unnecessary strain on the chamber cylinder and can damage the baling chamber over time. This is explained in more detail in the section on starting the baler.
- Page 33 CONTROL BOX When you press the Pressure button, the following screen is displayed: In this screen, you can calibrate the chamber pressure relative to the sensors on the sides of the chamber. Press the Begin button to start a calibration sequence. This calibration runs automatically, and when it is finished you can save the result or not.
-
Page 34: During Operation
CONTROL BOX During operation During operation, the screen below is displayed. When the chamber pressure increases, the indicators to the right and left of the circle rise. If the pressure on the sides is not equal, the arrow points to the direction where you must position yourself in the swath in order to obtain even filling. - Page 35 CONTROL BOX In the screen above, there is too much material on the left side of the chamber. Place the baler more to the left in the swath to obtain even filling on the right side. When both indicators are filled and there is an alarm signal on the full chamber, net tying can start, either manually or automatically.
-
Page 36: Driving
DRIVING TECHNIQUES DRIVING TECHNIQUES Driving Functional driving gives better filling in the entire width of the baling chamber and the bales will be finer and harder. If the swathes are small, the chamber can be filled by swinging from side to side in sections of 10 -20 metres, but not in an S-pattern. (Figure 15). -
Page 37: Bale Binding
DRIVING TECHNIQUES See figure 19. Driving across the swath or filling the pickup at the outer sides should be avoided as this may block the pickup. If the rotor is blocked by too much grass, you can try moving the cutters •... -
Page 38: Bale Wrapping
DRIVING TECHNIQUES Bale wrapping The control system automatically loads the bale on to the packer. The loading fork is in the middle or lower position and the wrapping table is turned against the baling chamber or in a horizontal position. The wrapping arms are in the start position, which is transverse to the driving direction. -
Page 39: Work Routines
DRIVING TECHNIQUES Work routines If there is a risk of stones/rocks protruding from the ground, the pickup must be lifted to avoid damage. We recommend that you keep speed constant during the entire working process and do not stop power take-off with a bale in the chamber. If power take-off must be stopped with a bale in the baler, the procedure below must be followed before starting up. -
Page 40: Advice On Baling Straw With A Fixed Chamber Baler
DRIVING TECHNIQUES • Avoid placing the bales too far from the farm buildings. Otherwise birds may come and pick holes in the plastic film. The bales should preferably be placed on end. This makes it more difficult for birds to pick holes in it. If you stretch out the strings or wire across the bales, it will make it more difficult for the birds to do any harm. -
Page 41: Pickup
MAINTENANCE Adjustments Pickup The pickup needs to be adjusted in order to pick up grass satisfactorily. It is important that it does not run too low, in order to prevent it from picking up soil and stones with the grass. If that happens, you will get bad quality fodder, and the lifespan of the pickup and the cutting blades will be reduced considerably. - Page 42 DRIVING TECHNIQUES The net brake is pre-set at the factory but might need further adjustment after a short time of operation. A simple rule-of-thumb is that the net brake should be tightened sufficiently to make the rubber cylinder roll heavy so as to be able to turn it round with three fingers.
-
Page 43: Net Length
DRIVING TECHNIQUES Net length The net length can be adjusted from the display panel: Baling programmes; Net revolutions Net blades In order to make the net cutting as good as possible, it is important that the cutting blades make good contact with the counter cutter. The counter cutter can be adjusted on both sides. -
Page 44: Cutting
DRIVING TECHNIQUES Cutting Cutting is connected and disconnected hydraulically. This can be done manually from the display. It is also possible to set the time for automatic blade drop towards the end of the filling process. The correct time for this depends on bale hardness and the structure of the material. -
Page 45: Beka Max Fully Automatic Greasing System, Type Ep1
DRIVING TECHNIQUES overview of the valves and a short description of each are included in the Appendix to this User Guide. If the speed is too high, the wrapping table can pass the middle position and the bale can be accidentally unloaded! MAINTENANCE Beka Max fully automatic greasing system, type EP1 This is a fully automatic greasing system for chains and bearings. -
Page 46: Function
MAINTENANCE Container Blender Intake area in the pump house Strainer Eccentric Thrust collar Pump plunger Back pressure valve Emergency valve 10 DC motor 11 Filling nipple Fig. 28 Function The Beka-Max greasing system is a progressive system that can use grease of NLGI class 2 (normal grease). -
Page 47: Venting
MAINTENANCE Venting If the grease container has been completely emptied, it might be necessary to vent the net tying system. This should be done in the following way: Disconnect the main hose on the pump outlet. Activate additional greasing until grease come out of the pump outlet without air bubbles. -
Page 48: Daily/Regular Maintenance Before Use
MAINTENANCE Daily/regular maintenance before use Perform the recommended lubrication according to the instructions on the next page! General Check the container for grease and check the emergency valve. (Visible grease on • the emergency valve indicates a fault in the net tying system.) Check the oil (10W40 motor oil) in the automatic chain lubrication system. -
Page 49: Lubrication Of Manual Lubrication Points
MAINTENANCE Lubrication of manual lubrication points Below is a list of all of the manual lubrication points on the baler. We recommend that all lubrication points are lubricated every day. A little frequent lubrication is better than infrequently and in large quantities! Baler: Grease nipples (8 pcs + PTO shaft): 1. -
Page 50: Net Blades
DRIVING TECHNIQUES IV. Film cutter bearing (6 on the right side and 6 on the left side). Fig. 32 Fig. 33 Fig. 34 Fig.35 Remember to regularly tighten the wrapping boxes on all cylinders. Net blades To ensure good net cutting, it is important that the blades are correctly adjusted and sharp. -
Page 51: Chains
DRIVING TECHNIQUES Check that the blades are evenly sharpened along the entire edge so that the blades have good contact with the stopping block when the net is being cut. Alternatively, you can also remove the spreader arm brackets. The blades can then be swung even further forwards before sharpening takes place. -
Page 52: Disassembly And Sharpening Or Replacement Of Blades
DRIVING TECHNIQUES Disassembly and sharpening or replacement of blades All work on the cutting system should only be performed when the tractor engine has been stopped and the drive shaft disconnected! All work in the areas around the blades must be carried out with the utmost care. -
Page 53: Winter Storage
DRIVING TECHNIQUES 8. The blades can only be sharpened when they have been disassembled from the cutting system. 9. Place the blades back into position with the opening inward over the shaft. 10. Turn the fastening handle back to secure the blades. 11. -
Page 54: General
FAULT FINDING FAULT LOCATION General Below are some of the most common faults/problems that can occur when using the baler. These errors can be uncovered visually without any error messages appearing on the display on the control box. Error Possible cause Solution Comments Bad pickup... -
Page 55: Net Tying
FAULT LOCATION Net tying Below are listed faults/problems related to net tying. These errors can be uncovered visually without any error messages on the display on the control box. Error Possible cause Solution Comments Net is not conveyed Net is not properly Pull the net ends The ends can be fastened to the... -
Page 56: Control Box
FAULT LOCATION Control box The table below refers to error messages displayed on the control box. The suggested solutions refer to the sensor name. Use the sensor overview (attached) to find the position of each sensor. Error Possible cause Solution Control cable Breach/fault in the control Change the cable... - Page 57 FAULT LOCATION Wrapping table Error on sensor A3 Change sensor / check not horizontal reading distance Wrapping table Error on sensor A9 Change sensor / check not down reading distance Missing signal on Error on sensor A5 Change sensor / check wrapping arms reading distance Film signal...
-
Page 58: List Of Error Codes
FAULT LOCATION List of error codes Error Sensor no English Norwegian code 1 Malfunction on the control Kabelfeil can-bus cable 2 Malfunction on the control Kabelfeil can-bus cable 3 Voltage low - control unit For lav spenning - Control unit kontrollenhet 3 Voltage low - control unit For lav spenning -... - Page 59 FAULT LOCATION Error Sensor no English Norwegian code 80 Wrapper arm obstructed Pakkerarm-armer aktiv nødstopp 110 Film broken or roll empty Pakkerfilm tom eller brutt 120 Film broken or roll empty Pakkerfilm tom eller brutt 121 Both films broken or rolls Pakkerfilm tomme eller A11, A12 empty...
- Page 60 FAULT LOCATION Error Sensor no English Norwegian code 271 Chamber pressure sensor Feil ved kammertrykk- broken sensor 501 Additive tank empty Syretank er tom pdh-10 502 Additive flow below set Syremengde er under angitt pdh-10 value verdi 503 Additive pump overload Syrepumpe er overbelastet pdh-10 504 Undervoltage at additive...
-
Page 61: Greasing
FAULT LOCATION Greasing Error Possible cause Solution Pump is not running defective outlet check outlet electrical wire breach change electrical wiring defective pump change pump Pump is running but does - filling level below fill grease container not supply grease minimum change pump element defective pump element... -
Page 62: Oiling
FAULT LOCATION Oiling Error Possible cause Solution Pump does not deliver oil empty oil container fill the oil container blockage between the check the passage oil container and pump between the container and the pump. If no blockage, change the pump. -
Page 63: Technical Specifications
TECHNICAL SPECIFICATIONS DATA AND TECHNICAL SPECIFICATIONS, ORKEL HI Q Electrical system: Type: 12V earthed system Operating voltage: 12 V Acceptable voltage tolerance: minimum 10 V maximum 16 V Connection: Directly from battery, not from starter or dynamo Fuse: minimum 1pcs, 35A fuse (40A on default cable) Oil requirement: For optimal operation of the baler, continuous oil circulation of 60-65l/min is required. -
Page 64: Drive Shaft
TECHNICAL SPECIFICATIONS Drive shaft: Type: DS6R121CEWR7003 Category 6 Trigger torque: 1800Nm Wrapper: Oil consumption: Approximately 60/65l/min Wrapping arm speed: 10rpm (6 s/r) slow f., 25rpm (2.4 s/r) quick f. Number of wrapping arm revolutions: 4 layers; 8-9 r, 6 layers; 12-13 r, 8 layers;... -
Page 65: Circuit Diagram , Cable Connection
APPENDIX APPENDIX Circuit diagram, cable connection 6/54 (blinker, right side) no. 2 3/31 2 pcs - GND no. 1 2/54g Not connected. 7/58 5/58 R 2/54 g (blinker, left side) no. 5 6/54 2 pcs (brake) no. 4 5/58 R (rear light, right side) no. - Page 66 All sensors are alike (18mm) on these models, part no 58025. This means that the same sensor can be used on the entire baler and on Orkel Agronic wrappers produced in 2002. We recommend that you use 1 such sensor for the tractor baler.
-
Page 67: Safety Instructions
TECHNICAL SPECIFICATIONS SAFETY INSTRUCTIONS Table of Contents INTRODUCTION ......................2 DEFINITIONS ......................2 GENERAL SAFETY INSTRUCTIONS ............... 2 CONNECTING AND DISCONNECTING ..............3 SETTINGS AND ADJUSTMENT ................3 MAINTENANCE, CLEANING, SERVICE AND REPAIR ..........3 LIFTING ........................4 WORK/USE ........................ 4 ROAD DRIVING ...................... -
Page 68: Introduction
APPENDIX concerns. recommended Safety INTRODUCTION Instructions describe certain measures that you and your colleagues must follow in order to Generally, many work-related injuries occur maintain good personal safety. due to the incorrect operation of machinery inadequate user instructions. We recommend that you take the necessary Unfortunately, there are too many examples of time to read these Safety Instructions. -
Page 69: Connecting And Disconnecting
APPENDIX • The chamber must be empty of bales hydraulic hoses by activating the hydraulic during transport or when driving at high valves on the tractor once the engine has speed. been stopped. • • When mounting the drive shaft you must Pressurised hydraulic oil can penetrate the check that the tractor’s rpm corresponds to skin... -
Page 70: Lifting
APPENDIX • • It is important, both for safety reasons and Ensure there no person is behind the baler to maintain functionality, to check all bolt when the bale is released. • connections to prevent them from coming In the event of severe/hard blocking of the loose. - Page 71 APPENDIX max. P_022 P_003 P_017 P_004 P_004 P_036 P_013 P_009 P_012 P_038 P_006 P_007 P_005 P_008 P_014 P_040...
-
Page 72: The Meanings Of The Labels
APPENDIX unloaded it can roll quite a distance on hilly ground. Use the safety locks. If you are working with baling chamber open, remember to activate the safety locks on both sides. The net is cut with a sharp blade. Be careful when loading...
Need help?
Do you have a question about the hiQ Smartbaler and is the answer not in the manual?
Questions and answers