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ORKEL MP 2000 Operator's Manual

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Operator's manual
MP 2000
Original operator's manual, translated version. Published 2013
- According to Directive 2006/42/EC, Annex I 1.7.4.1
Manufacturer:
ORKEL COMPACTION AS
Johan Gjønnes veg 25
N– 7320 FANNREM
Valid from serial number: 20220001
Orkel part-number: 16741

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  • Page 1 Operator’s manual MP 2000 Original operator’s manual, translated version. Published 2013 - According to Directive 2006/42/EC, Annex I 1.7.4.1 Manufacturer: ORKEL COMPACTION AS Johan Gjønnes veg 25 N– 7320 FANNREM Valid from serial number: 20220001 Orkel part-number: 16741...
  • Page 2 INDEX CHAPTER 1 -GENERAL INFORMATION IDENTIFICATION of the MACHINE 1.1.1 Serial number, localization 1.1.2 Declaration of Conformity INTRODUCTION 1.2.1 Foreword 1.2.2 Range of Use, limitations CONTROL BEFORE DELIVERY 1.3.1 Preparation at customer’s location WARRANTY 1.4.1 Certificate of warranty 1.4.2 Warranty, limitations 1.4.3 Normal wear and tear 1.4.4 Warranty procedure 1.4.5 Repairing during guarantee period...
  • Page 3 MAINTENANCE, SAFETY 2.9.1 Before maintenance 2.9.2 Control after maintenance 2.10 WORKING SAFELY 2.10.1 Safe work-routine 2.10.2 Operator safety 2.10.3 Taking care of other’s safety 2.10.4 Danger - in working progress 2.10.5 Danger - during maintenance 2.10.6 Risk of overturning 2.11 SAFETY AFER USE 2.11.1 Leaving the machine 2.11.2 Dismantling of the machine...
  • Page 4 CHAPTER 4 - OPERATING THE MACHINE MODE OF OPERATION 4.1.1 Main sections BREAKING IN 4.2.1 Break in, precaution 4.2.2 PTO DRIVING ON ROAD 4.3.1 Stripping down, preparation before transport 4.3.2 Rigging up, after transport 4.3.3 Levelling the compactor CONNECTING THE MACINE 4.4.1 Tractor 4.4.2 PTO speed 4.4.3 Electrical connection...
  • Page 5 CHAPTER 5 - REPAIR AND MAINTENANCE OPERATOR MAINTENANCE, Control and adjustments 5.1.1 Electric system 5.1.2 Wheels 5.1.3 Chains 5.1.4 Wrapper 5.1.5 Chamber 5.1.5.1 Chamber-belt front, adjustment 5.1.5.2 Chamber-belt rear, adjustment 5.1.5.3 Chamber-belt, tension 5.1.5.4 Installing, replacing a new chamber-belt 5.1.5.5 Slide bearing, rollers 5.1.6 Hydraulic system 5.1.7 Hopper - Elevator - Belt under...
  • Page 6 6.8.2 Miscellaneous DIMENSIONS AND WEIGHT CHAPTER 7 – AUXILLARY COMPONENTS AND EQUIPMENT AVAILABLE EQUIPMENT 7.1.1 7.1.2 CHAPTER 8 - CONTACT INFORMATION HEAD OFFICE 8.1.1 Sale 8.1.2 Technical Service ORKEL POINT OF SERVICE 8.2.1 Norway 8.2.2 Abroad CHAPTER 9 - NOTES...
  • Page 7 CHAPTER 1 -GENERAL INFORMATION IDENTIFICATION OF THE MACHINE 1.1.1 Serial number, localization 1.1.2 Declaration of Conformity INTRODUCTION 1.2.1 Foreword 1.2.2 Range of use, limitations CONTROL BEFORE DELIVERY 1.3.1 Preparation at customer’s location WARRANTY 1.4.1 Certificate of warranty 1.4.2 Warranty, limitations 1.4.3 Normal wear and tear 1.4.4 Warranty procedure 1.4.5 Repairing during guarantee period...
  • Page 8 The serialnumber must always be provided by contacting the dealer, whether for share purchase or other technical assistance. The serialnumber is a safe way to identify the machine, it is strictly forbidden to change or remove the serial- number. Serialnumber, localization Multicompactor MP 2000...
  • Page 9 With serial number: 1234567 Orkel Compaction AS hereby declare, that the identified product above is conform to the require- ments of: Directive on machinery – 2006/42/EC - Electromagnetic compatibility Directive - 2004/108/EC and EN ISO 12100/EN ISO 4413/EN ISO 13850/EN 349+A1/EN ISO 13857...
  • Page 10 INTRODUCTION 1.2.1- Foreword: The products from Orkel Compaction Ltd is well known for their high quality, reliability and strength. We will therefore congratulate you, choosing of one of our machines. To fulfil our own goals, regarding quality and strength, Orkel Compaction Ltd has implemented a continuing product - developing process.
  • Page 11 Contact your local dealer or Orkel Compaction AS. Please see contact information in section 9. Delivery and warranty form must be sent / handed over to Orkel Compaction AS within 14 days after first start-up. The form must be completed in three copies. One for customer, one for local dealer and one for Orkel Compaction AS.
  • Page 12 1.4.6- Delivery and Warranty form. Note: This form must be completed in 3 copies. One for the customer, one for supplier and one to be filed at Orkel Compaction AS. Orkel Compaction AS - Delivery form Model/type Serialnumber Date of delivery (customer)
  • Page 13 Mileage: Km at EUR: Total amount exclusive VAT: Orkel Consultant: Invoice new parts: Place and date: Signature: Orkel internal processing: Treatment of complaints Warranty report received date: Warranty parts returned/pictures received: Dismissal: Approved: Ground for dismissal: The claim is considered:...
  • Page 14 CHAPTER 2 - SAFETY INTRODUCTION SAFETY - SYMBOLS TO THE OPERATOR WARNING AND DANGER LABEL SYMBOLS SAFETY ROUTINES 2.6.1 Safe operation 2.6.2 Important issues OPERATOR PROTECTION 2.7.1 Personal protecting gear SAFETY PRECAUTIONS 2.8.1 Know your machine 2.8.2 Personal safety 2.8.3 Equipment control 2.8.4 Cleaning 2.8.5 Environmental protection 2.8.6 Set up, on site...
  • Page 15 SAFETY - INTRODUCTION This operator’s manual is made for describing safe and good routines operating the compactor. On the other hand, it’s not possible to describe every operational and safety matters that may arise. Carefully consider all your actions, if the pose a safety hazard to you, or others close to the compactor. - Accidents may kill you or make you disabled - Accidents can be avoided SAFETY AND DANGER SYMBOLS...
  • Page 16 Warning signs, indicating danger or warning attached to the machine, must not be removed or painted. Unreadable signs must be replaced by new ones. These can be ordered from Orkel Compaction Ltd. See chapter 2.13 Description of stickers and labels.
  • Page 17 OPERATOR SAFETY 2.7.1- Personal protecting gear WARNING The Compactor might generate a lot of dust and noise, depending on which material being compressed. For your own health, we recommend that operators use protective equipment, such as goggles, mask with air filter, and hearing protection during operation. SAFETY PRECAUTIONS - safe use 2.8.1- Knowledge of your machine and equipment It is recommended that the operator when starting-up, is standing up on the platform at the top of the ma-...
  • Page 18 Before any maintenance or adjustments are being made to the machine, we recommend you to make a con- ference call to your local dealer or Orkel Compaction AS. All repairing work or maintenance should be carried out by skilled mechanics.
  • Page 19 2.10.3-Other peoples safety WARNING The machine has multiple automatic functions, who start without warning. No unauthorized personnel must be close to the machine during operation. 2.10.4 Elements of risk during operation: Pay attention to the risk of: - Squeezing/crushing/cutting of fingers or hands near the knife for widefilm/net - Squeezing/crushing of fingers or hands between conveyor belts and sprockets - Squeezing/crushing of fingers or hands between belt and roller, and under the wrapper table - Squeezing/crushing of body and feet when bale is dropped from the wrapper table...
  • Page 20 Before set-up and mounting of the machine, after being transported. The operator must carry out a visual control of the machine, to reveal any transport damages. Be aware of danger of overturning during transport. Don’t exceed recommended speed limits set by Orkel Compaction Ltd. Maximum speed: 40km/t...
  • Page 21 2.13 DESCRIPTION OF WARNING LABELS 2.13.1 Stick-on Labels P_038...
  • Page 22 2.13.1 Stick-on labels P_030...
  • Page 23 2.13.2 Stick-on labels, explanation Do not start operating the machine, until you have read and understood the operating instructions and safety precautions. Always stop the tractor engine before; lubricating, adjusting, maintaining or repairing the machine. Also remove the ignition key to prevent accidentally start . Ensure that there are no people between tractor and machine when connecting and disconnecting.
  • Page 24 CHAPTER 3 - CONTROL BOX CONTROL BOX 3.1.1 Choose menu language 3.1.2 Main menu - Start screen 3.1.3 Program menus - Basic functions 3.1.4 Values and Settings in menu: Settings 3.1.5 Error messages...
  • Page 25 CONTROL BOX This chapter gives you a simple introduction to the control box. This to make you get started quickly. Software described in this chapter is: MP 2000 5.0 G Information area Menu - Function area Menu Cancel - Back...
  • Page 26 First start of control box 3.1.1- Choose menu language When connecting the box for the first time, picture to the right appear on screen. Press immediately the button under/side of the language you want. For lat- er start-up, the control box will remember the lan- guage your have chosen Available languages: EN-English, DE-German...
  • Page 27 Press baler 2 to enter menu Baler 2 Possible selections: Net knife, open - close Net feed, on Belt under, Fast - slow speed Menu Baler 2 Press baler 3 to enter menu Baler 3 Possible selections: Feed table, on - off Elevator, fast - slow speed Run table, on - off.
  • Page 28 Menu Settings, picture 3 Advanced settings: NOTE: These settings must be performed by trained personnel only. To get access to more parameters in menu settings: Enter menu Settings as shown in picture 1 on previ- ous side. Press upper and lower buttons on left side simulta- neously.
  • Page 29 Press Menu to enter menu, settings and counters Counters = List of customers or jobs Press Settings to enter menu settings Main menu, Settings/counters Menu: Settings (Settings carried out by operator) In menu settings you can set/change up to 30 pa- rameters (See screen pictures 1,2 og 3) By pressing button under the arrow in the display you can switch between parameters and screens...
  • Page 30 Press cancel - back button to return to menu settings - counters Press button to the right for counters in display to enter menu counters. Main menu, settings and counters Counters This menu can store information for up to 50 differ- ent customers or jobs.
  • Page 31 User settings. Main menu User settings Control unit: Information line showing which pro- gram and edition. MP 2000 v5.0 G Changing brightness in display By pressing buttons below Brightness in display, you can adjust to requested intensity with + or -...
  • Page 32 Sensor Test Enter main menu, User settings Press button to enter menu; Sensor test. A list of all sensors and their current status is shown in display. Sensor test Sensor Test, procedure: Hold a piece of metal (steel) in front of the sensor, watch at the same time the current sensor status in dis- play.
  • Page 33 NOTE: Use this menu as a reference if you are about to contact your local dealer or Orkel Compaction Ltd, if a problem has occurred. To look closer at a failure, press button under Details shown in display.
  • Page 34 3.1.4- Values and settings in menu; Settings Recommended Text: Description of parameter settings: Setting - Values: Chamber max speed Speed of the chamber when filling up with material. 80 -100% Chamber feed speed Chamber speed during net feeding and cutting 40 - 50% Chamber net speed Net wrapping speed...
  • Page 35 3.1.4- Values and settings in menu; Settings Recommended Text: Description of parameter settings: Setting - Values: Bale on table delay To allow the bale to go all the way to the table. Film revolutions Revolutions of film laid on the bale on wrapper table 14 (=6 layers) First film release First opening of the film cutter...
  • Page 36 3.1.5– Error and Fault messages in display. Version: MP 2000 v4.6S and later. Informasjonsfelt Meny/funksjonsfelt Also malfunction in control box or circuit board error in the electric cabinet...
  • Page 37 CHAPTER 4 - OPERATING THE MACHINE MODE OF OPERATION 4.1.1 Main sections BREAK - IN 4.2.1 Break - in, precaution 4.2.2 PTO DRIVING ON ROAD 4.3.1 Preparation before transport 4.3.2 Rigging up, after transport 4.3.3 Levelling the compactor CONNECTING THE MACINE 4.4.1 Tractor 4.4.2 PTO speed 4.4.3 Electrical connection...
  • Page 38 THE COMPACTOR - MODE OF OPERATION The machine is operating automatically , supervised by the control box. The operators main task is to ensure there is enough material in hopper, and stove away bales produced. Mode of operation: The material is loaded on the hopper/feeder by a wheeled loader or excavator or similar. If the compactor is equipped with a low - built hopper, the material can be dumped directly in the hoppers tray.
  • Page 39 Then mount a special nipple to get the bearing lubricated manually. After lubricating the bearing, remount the hose which was dismounted earlier. Contact Orkel Compaction Ltd if this is relevant. The elevator and sensor, which control the amount of material being fed into the chamber, must also be controlled.
  • Page 40 DRIVING ON ROAD DANGER This machine is designed for a maximum speed of 80 km/t on road conditions. Do not exceed maximum speed! Before driving on road, ensure all the compactors covers and detachable parts is safe and secure. However the speed must be adapted to the actual road conditions and national speed limits. 4.3.1- Preparation before transport Turn the un-loader (fork) backwards against the wrapper table.
  • Page 41 4.3.2- Rigging up, after transport The compactor must be placed on a flat and lev- elled surface. Disconnect the light cable, hydraulic brake hose and the drag bar. The tractor must be parked on the compactors left side, in a 90° angle to the compactors longitudinal axe.
  • Page 42 4.3.2- Rigging up, after transport 4.3.3- Levelling the compactor Operate the four hydraulic jack stands until the machine is horizontally levelled. See chapter 4.8 Use the water pass (4 ea.) attached on the frame to check the levelling of compactor. Water pass NOTE: The levelling of the compactor might change during operation if not placed on steady ground.
  • Page 43 CONNECTING THE MACHINE. 4.4.1- Tractor The tractor must be placed on the left side of the machine. See section 4.3.2 4.4.2- PTO Speed The machine require a PTO speed of på 850 RPM. Ensure the tractors RPM correspond to this. NOTE: The performance ability of the machine are depending on a constant RPM speed.
  • Page 44 NET FILM - BINDING - PLASTIC FILM WRAPPER 4.5.1- Plastic film / Net binding in chamber Binding the bale in chamber with plastic film or net is performed by the HiT unit (High Tension) on top of the machine. When installing a new roller, guide the film as shown in figure 1.
  • Page 45 4.5.3- Plastic film, wrapper table The wrapper unit is equipped with safety guards, interrupting the wrapping cycle if the switches (on top) is activated. If the safety switch is activated, a message ap- pear in the control box’s display. To continue, the error message in control box must be acknowl- edged and checked out.
  • Page 46 4.5.5- Loading/installing a new plastic film roller Locking lever Pre-stretch bow Plastic film holder and pre-stretcher Loading a new plastic roller Grab the bow on the pre-stretch unit, and pull to the right. Lift the locking lever and push the bracket upwards, the lock the lever temporary. Replace the empty roller with a new one.
  • Page 47 AUTOMATIC OPERATION IMPORTANT: Ensure the four main hydraulic valves are opened. If somehow you forget to open this valves, there is a great probability of severe damage is harmed to hydraulic motors. See chapter 4.9.1 By pressing the start button in control box, this will happen: The hydraulic motor for chamber belt rotation is starting, the elevator and belt under motor is starting.
  • Page 48 PLASTIC FILM - STORAGE MAGAZINE A storage magazine with a capacity of 11 rollers, is mounted on both sides of the compactor. OPERATIONAL HANDLES - HYDRAULIC VALVES The compactor is equipped with to set of operating handles on the right side. These handles is used for level- ling the machine, moving the drag in or out and for lowering or rising of the feeder table.
  • Page 49 HYDRAULIC SETTINGS WARNING The machine's hydraulic system is under constant pressure. Check hoses and fittings for any damage. Re- place damaged parts immediately. When adjusting the machine's hydraulic valves, it is forbidden to reside in moving range of the wrapper arms. Be careful when adjusting the valves, because the speed of func- tions can change rapidly.
  • Page 50 4.9.1 HYDRAULIC VALVES, OPERATION AND OVERVIEW Valve:55 Valve:56 Valve:57 Valve:58 Valve:59 Valve:60 Valve:61 Valve:62 Valve:63...
  • Page 51 4.9.1 HYDRAULIC VALVES, OPERATION AND OVERVIEW Valve:66 Valve:64 Valve:65 Valve:69 Valve:70 Valve:67 Valve:68 Valve number: Localization: Main distributor valve In steel cabinet Wrapper arm, fast speed In steel cabinet Wrapper table, tilting speed Outside steel cabinet, front Wrapper film knife, right side, speed Outside steel cabinet, front Wrapper film knife, left side speed Outside steel cabinet, front...
  • Page 52 IMPORTANT General rule all hydraulic adjustments: Always start adjustment by closing the valve. Open gradually until wanted speed is achieved. The oil must also have correct operational temperature. BASIC: By turning the valve clockwise, the flow is reduced and therefore the speed. The opposite occurs when turning the valve counter clockwise.
  • Page 53 4.9.3- Chamber speed adjustment Chamber tailgate, opening speed. By adjusting valve nr. 55, the speed could be changed. The speed is to be set as fast as possible, without slamming the tailgate. Basic setting Valve 55: Close the valve, then 1/2 turn, counter clockwise. 4.9.4–...
  • Page 54 4.9.7- Chamber pressure, settings Setting of the chamber pressure value is done in the control box. During start -up the elevator belt runs at fast speed. When chamber full level (pre set value) is achieved, the speed on elevator is reduced to obtain a higher density on the bale.
  • Page 55 CHAPTER 5 - REPAIR AND MAINTENANCE Operator Maintenance, Control and adjustments 5.1.1 Electric system 5.1.2 Wheels 5.1.3 Chains 5.1.4 Wrapper 5.1.5 Chamber -1 Chamber-belt front, adjustment -2 Chamber-belt rear, adjustment -3 Chamber-belt, tension -4 Installing, replacing a new chamber-belt -5 Slide bearing, rollers 5.1.6 Hydraulic system 5.1.7 Hopper - Elevator - Belt under 5.1.8 Belt, wrapper table...
  • Page 56 OPERATOR MAINTENANCE, Control and adjustments WARNING All control of functions must be carried out with extreme caution if the machine is running. If controlling wear and tear, the machine must be shut down and PTO axle disconnected. IMPORTANT: Control, simple repair and adjustments mentioned in this book might be carried out by trained operators which have completed a maintenance course.
  • Page 57 The chain -tension must be controlled and that the chains are supplied with sufficient lubricant oil. Look for abnormal wear and tear on gears and chains. Replace worn parts as needed. Contact your local supplier or Orkel Compaction AS directly if you have any doubts about parts must be re- placed.
  • Page 58 Replace damaged rollers and belts if excessive worn. If there’s great wear on the chamber sidewalls, if might be considered to weld on wear plate’s. contact Orkel Compaction Ltd if relevant. 5.1.5.1 Adjusting the front chamber belt: Pic.
  • Page 59 5.1.5.2 Adjusting the rear chamber belt: The adjustment’s of the rear chamber belt is done preferably from the right side of the machine. Dismount the cover and safety net (picture 1) to get Cover access to the adjusting bracket’s and bolts seen in picture 4.
  • Page 60 5.1.5.2 Adjusting the rear chamber belt: Adjusting the chamber roller, C (Picture 1) Adjusting the belt tracking is performed by changing Pic. 1 the distance D on the roller C. Preferably on the right side bracket. By increasing the distance D, the belt will enter to- wards A (picture 2) in the chamber.
  • Page 61 5.1.5.3 Adjusting the belt tensioning: The tension of the belts is under the influence by A= 2mm the force from the twin springs on the both sides. See picture 1 Basic setting: Turn the nut B, (picture 2) until there’s a clearance A of 2 mm between the coils.
  • Page 62 5.1.5.5 Slide bearing, rollers IMPORTANT: The slide bearings must be controlled every 5000 bales produced, or when 1000 hours of operation is reached. Whatever comes first. Note: The machine is equipped with slide bearings of different length or diameter. Make sure you have received the right type before dismounting start.
  • Page 63 5.1.6- Hydraulic system Hydraulic oil The oil level is monitored by the control box. A alarm stating “oil level - low” is displayed in the control box. Check oil level frequently, by looking into the level glass on the oil reservoir tank. Top up if necessary. Check the oil - condition minimum once a year.
  • Page 64 5.1.7- Feeder table - Elevator - Belt Under Conveyor belts and feeder dog Feeder table belt, belt under and elevator belt. These belts is of chain type with welded dogs. Check the belt tensioning and look for uneven wear from oblique angel on belts.
  • Page 65 IMPORTANT: THE FRAME IS PARTLY HOLLOW AND ARE CONTAINING HYDRAULIC OIL. THE FRAME HAS A FUNCTION AS OIL RESERVOIR AND COOLER. All welding and drilling and other work being done to the frame, must be carried out with great caution. Please consult your local dealer or Orkel Compaction Ltd.
  • Page 66 5.1.10– Wide film - Net binding The Hit - unit, containing wide film or net is located on top of the chamber. (HiT - High Tension) Control: Clean and lubricate the slides for feeder rollers. Check chain tension and its condition. Adjust the tension by loosen the bolt and turn the nylon eccen- tric to add more tension to the chain.
  • Page 67 LUBRICATION 5.2.1- Lubrication system, Beka Max EP 1 The compactor is equipped with a fully automatic lubrication system. It lubricates the sleeve bearings (grease) and the chains (oil). Oil lubrication, mode of operation: A single piston pump driven by the hydraulic pressure, supply oil to the chains through brushes which is mounted on strategic locations.
  • Page 68 1/2 turn on the adjusting screw reduces the grease added by 0,013cm³. Please conference Orkel Compaction if this is relevant. Bleeding the grease system: If the level in reservoir is too low, it might be needed to bleed the system after refilling.
  • Page 69 Long time storage: If you’re using grease of NLGI class 2 with EP additives (extra pressure) there’s no need for special precau- tions to be made regarding long time or winter storage. Perform a complete lubrication service on the ma- chine before storage.

  • Page 70: Table Of Contents

    5.2.4- Manual lubrication points The machine has multiple lubrication points. The lubrication interval for each point is listed in line table: Lubrication chart, chapter 5.2.4.1. See specifications for recommended lubricants. Feeder table Drive rollers support 2 pcs on each side Grease nipple No: 1,2,3 and 4 Feeder table, front Stickers on machine showing the lubrica-...

  • Page 71: Pcs On Each Side

    Elevator Lower roller, support 1 pcs on each side Grease nipple No: 13 and 14 Elevator, lower Elevator Driving roller, support (upper) 1 pcs on each side Grease nipple No: 15 and 16 Elevator, upper Belt tensioner, rear 3 pcs on each side. Grease nipple No: 17,18,19,20,21 and 22 Belt tensioner, rear...

  • Page 72: Pcs On Each Side

    Chamber, front and rollers 4 pcs on each side Grease nipple No: 23,24,25,26,27,28,29 and 30 Chamber front and rollers Chamber tailgate lifting cylinders 2 pcs on each side Grease nipple No: 31,32,33 and 34 Chamber tailgate lifting cylinder Belt under, rear support 1 pcs on each side.
  • Page 73 Belt under, driving roller support 1 pcs on each side Grease nipple No: 37 and 38 Belt under, driving roller support Driving roller, wrapper table 2 pcs on each side Grease nipple No: 39,40,41 and 42 Wrapper table, driving roller support Front support roller, wrapper table 1 pcs on each side Grease nipple No: 43 and 44...
  • Page 74 Knife arms, wrapper 6 pcs on each side Grease nipple No: 45,46,47,48,49,50,51,52,53,54,55,56 and 57 Knife arms Cylinder, wrapper table 2 pcs on each side Grease nipple No: 58,59,60 and 61 Cylinder, wrapper table Emergency stop arm, wrapper 1 pcs on each side. Grease nipple No: 62 and 63 Emergency stop arm, wrapper...
  • Page 75 Drag bar and loop 1 pcs on each side of the drag bar and 1 pcs on the loop Grease nipple No: 64,65 and 66 Drag bar and loop Hand brake 1 pcs Grease nipple No: 67 Hand brake Brake shaft, support 3 pcs on each side.
  • Page 76 5.2.4.1 Lubrication scheme Grease lubrication: Use only grease of NLGI 2 class with extra protection (EP) additives. Recommended type: Shell GADUS S3 V220C 2, Statoil Greaseway CAH 92 or similar Amount: Approximately number of strokes, grease gun. (until grease become visible) Hours of oper- Grease nipple number: Lubrication point:...
  • Page 77 5.2.5 Operating Temperature ISO-VG system (International Standardization Organization - Viscosity Grade ) The ISO standard 3448 divide industrial oils in to several ISO-VG classifications. The standard tells which vis- cosity the oil are suppose to have at 40°C. The lower the ISO -grade is, the thinner the oil gets. NOTE: This machine is designed to operate in temperatures between - 15°C up to + 50°C.
  • Page 78 5.3 CLEANING AND STORAGE 5.3.1- High pressure washer. The machine can preferably be cleaned by using a high pressure washer. But don’t direct the jet beam di- rectly on to ball bearings and electrical connections. 5.3.2- Storage. Before long time storage of the machine, a thorough cleaning and lubrication service must be carried out. This to avoid corrosion and remains from pressing material harden inside the pressing -chamber Always keep the control box in a dry, warm place.
  • Page 79 5.4 ELECTRICAL SYSTEM 5.4.1- Fuses A master fuse (40 A) is located on the supply cable from the tractor/power pack. A fuse for lights (15 A) is located in a rubber fuse holder, inside the electrical cabinet. Spare Free Free Spare Spare Fuse box, front electrical cabinet...
  • Page 80 5.4.2- Electrical scheme...
  • Page 81 5.4.3- Sensor’s overview...
  • Page 82 5.5 Hydraulic scheme...
  • Page 83 5.5 Hydraulic scheme MP 2000...
  • Page 84 Hydraulic scheme MP 2000...
  • Page 85 Hydraulic scheme MP 2000...
  • Page 86 Hydraulic scheme MP 2000...
  • Page 87 5.5 Hydraulic scheme, name and position Pos. no: Name: Pos. no: Name: Triple pump Hydraulic gear 3.1 : 1 Gate flange 90° 1/2” x 30 Hydraulic gear 8.4 : 1 Gate flange straight 3/4” x 40 Throttle valve 1/4” Block 33.3 G.
  • Page 88 The frame is partly a reservoir and cooler for hydraulic oil. Pay attention if any repair work is made or if any improvements is done to the frame. Please conference Orkel Compaction Ltd before cutting. NOTE: Apply touch up paint after any welding and grinding is done to the machine, to avoid corrosion.
  • Page 89 SERVICE HISTORY Put down all maintenance history in scheme below, to keep an overview of major repairs and service. Year/Date: Service or major repairs Performed by: Orkel Compaction Ltd 13.4.1 Example Stamp (company) and signature ( mechanic)
  • Page 90 DAILY MAINTENANCE - CHECKLIST: Check points, before start: Check, all four main valves is open. Check oil level in container, chain lubrication system and level of grease in reservoir for the automatic grease lubrication system. Check the pressure relief valve for any visual grease. If grease appear on the valve, it indicate a clogging in the system.
  • Page 91 CHAPTER 6 - SPESIFICATIONS ELECTRICAL SYSTEM LUBRICATION SYSTEM HYDRAULIC SYSTEM WHEELS AND TYRES TYRE INFLATION TIGHTENING TORQUE CAPASITY DIMENSIONS AND WEIGHTS...
  • Page 92 ELECTRICAL SYSTEM Voltage: 12 DC Minimum 10,6 Volt - Maximum 16,0 Volt Source connection: Connect directly to battery on tractor. Fuse: 40A on cable Sensors: Type: Diameter 18mm Ultra sound and pressure Type: Cat: 6 Moment of force: 2300Nm BEKA - MAX LUBRICATION SYSTEM Grease system: Operational voltage: 10 - 30 V...
  • Page 93 TIGHTENING TORQUE Wheel nuts: 350 Nm Bolts drag and loop: 385 Nm Slide bearing housing: 47 Nm CAPASITY Number of bales produced/ hour: 20 - 60 DIMENSIONS AND WEIGHT Total weight: 7800 kg Height: 3760 mm (transport) 4200 mm (drift) Length : 8000 mm (transport) 10000 mm (drift)
  • Page 94 CHAPTER 7 - ADDITIONAL OPTIONS OPTIONS 7.1.1 Feeder table LB, (Low built) 7.1.2 Grease gun 7.1.3 Air cleaning system 7.1.4 Plain belt 7.1.5 Protective axle covers, elevator - feeder table 7.1.6 Safe guard, wrapper zone 7.1.7 Power pack 7.1.8 Internal hydraulics, (combination with power - pack) 7.1.9 Safety valve, drag bar 7.1.10 Additional cooling system 7.1.11...
  • Page 95 CHAPTER 8 - CONTACT INFORMATION ORKEL AS - HEADQUARTERS Orkel AS Johan Gjønnes veg 25 N– 7320 FANNREM Telephone switch board: + 47 7248 8000 Monday - Friday: 08:00 - 16:00 Telefax: + 47 7248 8011 E-mail: orkel@orkel.no Home page: www.orkel.no...
  • Page 96 CHAPTER 9 - NOTES...