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Summary of Contents for Isuzu 2CA1
- Page 1 INDUSTRIAL DIESEL ENGINE 2CA1, 3CA1, 3CB1 MODELS WORKSHOP MANUAL ISUZU MOTORS LIMITED IDE-2397 PRINTED IN JAPAN...
- Page 2 PREFACE This manual describes the service procedures for the 3C series engines of indirect injection system that have been certified by the US EPA, California ARB and/or the 97/68/EC Directive for industrial use. Please use this manual for accurate, quick and safe servicing of the said engine. Since the explanation in this manual assumes the standard type engine, the specifications and components may partially be different from the engine installed on individual work equipment (power generator, pump, compressor, etc.).
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Page 3: Safety Labels
SAFETY LABELS Most accidents are caused by negligence of basic safety rules and precautions. For accident prevention, it is important to avoid such causes before development to accidents. Please read this manual carefully before starting repair or maintenance to fully understand safety precautions and appropriate inspection and maintenance procedures. -
Page 4: Safety Precautions
Safety Precautions (1) SERVICE AREA Sufficient Ventilation Inhalation of exhaust fumes and dust particles may be hazardous to ones health. Running engines welding, sanding, painting, and polishing tasks should be only done in well ventilated areas. Safe / Adequate Work Area The service area should be clean, spacious, level and free from holes in the floor, to prevent “slip”... - Page 5 (4) GENUINE PARTS and MATERIALS Genuine Parts Always use genuine ISUZU parts or ISUZU recommended parts and goods. Damage to the engine, shortened engine life and or personal injury may result.
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Page 6: Fastener Torque
(5) FASTENER TORQUE Torqueing Fasteners Always follow the torque values and procedures as designated in the service manual. Incorrect values, procedures and or tools may cause damage to the engine and or personal injury. (6) Electrical Short Circuits Always disconnect the (-) Negative battery cable before working on the electrical system. - Page 7 (8) FURTHER PRECAUTIONS Fueling / Refueling Keep sparks, open flames or any other form of ignition (match, cigarette, etc.) away when fueling/refueling the unit. Fire and or an explosion may result. Hot Surfaces. Do NOT touch the engine (or any of its components) during running or shortly after shutting it down.
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Page 8: Precautions For Service Work
Precautions for Service Work (1) Precautions for Safety Read the safety precautions given at the beginning of this manual carefully and always mind safety in work. (2) Preparation for Service Work Preparation is necessary for accurate, efficient service work. Check the customer ledger file for the history of the engine. - Page 9 (2) How to Read the Explanations An exploded view, sectional views, a system diagram, etc. are shown at the beginning of each section as required for easy understanding of the mounted states of the components. For the removal/installation of each part, the procedure is shown with the procedural step No. in the illustration.
- Page 10 Contents omitted in this manual Though the following jobs are omitted in the explanation in this manual, they should be conducted in actual work: 3) Jacking up and lifting 4) Cleaning and washing of removed parts as required 5) Visual inspection (3) Definition of Terms [NOTICE]: Instruction whose negligence is very likely to cause an accident.
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