ABB JSHD4 Product Manual
Three-position device
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Also See for JSHD4:
- Original instructions manual (20 pages) ,
- Original instructions manual (21 pages)
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Summary of Contents for ABB JSHD4
- Page 1 — SAFE TY P RO D UC TS JSHD4 Three-position device Product Manual 2TLC172072M0201 Rev.I ORIGINAL INSTRUCTIONS new.abb.com/low-voltage/products/safety-products...
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Page 2: Read And Understand This Document
Suitability for use ABB shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer’s application or use of the product. Third party certificates for the products are available at https://new.abb.com/low-voltage/products/safety-products. -
Page 3: Table Of Contents
Table of Contents 1 Introduction .......................4 Scope 4 Intended audience ....................4 Reading prerequisites .................... 4 Special notes ...................... 4 2 Safety precautions ....................5 3 Overview ......................6 General description ....................6 Function description ....................7 4 Connections .......................8 Top parts ......................8 Anti-tamper PCB .................... -
Page 4: Introduction
This document is intended for authorized installation personnel. Reading prerequisites It is assumed that the reader of this document has knowledge of the following: • Basic knowledge of ABB safety products. • Knowledge of machine safety. Special notes Pay attention to special notes in the document:... -
Page 5: Safety Precautions
Safety precautions The safety precautions must be followed during installation, operation, maintenance and troubleshooting. It is the responsibility of the user to ensure the correct overall functionality. Warning! Carefully read through the entire product manual before using the device. Warning! The devices shall be installed by authorized personnel following applicable Safety regulations, standards and the Machinery directive. -
Page 6: Overview
JSHD4 is based on a modular system which makes it possible to assemble a complete three-position de- vice with different top parts (handle) and bottom parts (which may have different cables or connectors, etc. -
Page 7: Function Description
(start, stop, grippers, etc.) and/or an anti-tamper PCB. The anti-tamper PCB Many models of JSHD4 can be fitted with a sensor that prevents improper use of the device (e.g., by keeping the three-position buttons in the ON position using a rubber band or similar). The sensor de- tects a human hand and the small movements/vibrations that are normal when holding he handle. -
Page 8: Connections
3 ) S2 – Disabled 4 ) S1 – Common 5 ) S1 – Enabled 5 screw ter- minal block Electrical connections – JSHD4-2, -3, -4, -5 LED 1 LED 2 Female sockets in 2 x Molex 8 sockets Description... -
Page 9: Anti-Tamper Pcb
Bottom parts Electrical connections – AA • The anti-tamper PCB cannot be used. Cable to be connected to the screw terminal block of the JSHD4-1through the bottom part AA. See JSHD4-1 for connection. Top part JSHD4-1 Bottom part AA Any suitable cable provided by user. - Page 10 Electrical connections – AC • Compatible with the top part JSHD4-1 only. • The anti-tamper PCB cannot be used. Bottom part – AC: M12-5 male connector 5 x individual wires to be connected to the screw M12-5 male connector terminal block of the JSHD4-1: A to White S1 –...
- Page 11 16 screw terminal block Electrical connections – AK • Intended for replacement of old JSHD4 (non-modular models). • The two extra buttons S3 and S4 must be fed from the common pin F. • The anti-tamper PCB cannot be used.
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Page 12: Connection Examples
• The anti-tamper PCB can be used except with JSHD4-1. • The cable is connected to the screw terminal block inside the bottom part. Bottom part – AL: 2 x Molex 8 pins 10 screw connection male connectors 1 ) S1, S3, S4 – Common* 2 ) S2 –... -
Page 13: Installation And Maintenance
Installation and maintenance Installation instructions The top and bottom parts and, if used, the anti-tamper PCB are assembled as set out in the instructions below. 1. If used, connect the pins from the anti-tamper PCB (D) to the connector (B) of the top part (A). 13: Red 14: Black 15: Blue... -
Page 14: Maintenance
Warning! The safety functions and the mechanics shall be tested regularly, at least annually, to ensure that all the safety functions work properly. Warning! In the event of a functional stop or damage to the product contact your nearest ABB representative/distributor. Do not try to repair the product yourself since it may cause permanent damage to the product and impair product safety with the risk of serious personal injury. -
Page 15: Operation
The buttons are not safe and shall only be used for subordinate functions. Anti-tamper protection Two conditions must be met to determine whether the JSHD4 is being used properly: 1 ) A capacitance sensor determines whether the device is being held by hand. -
Page 16: Led Display
LED display This section does not apply to JSHD4-1. LEDs on the top side of the device: Green Description A) No power, or LEDs not connected, OR B) Power available, safety switch 1 in OK position (position 2) but anti-tamper PCB not Power available, safety switch 1 not in OK position (position 1 or 3) Power available, unit defective, bypassed, or improperly connected. -
Page 17: Overview Of Models
Top part, front button, LEDs. JSHD4-5 top part 2TLA020006R2500 Top part, top button, LEDs. Bottom part AA 2TLA020005R1000 With cable gland. Used with JSHD4-1 that has 5 pole screw connection. Bottom part AB 2TLA020005R1100 With Cannon 12 pin male connector. Bottom part AC 2TLA020005R1200 With M12-5 male connector. -
Page 18: Technical Data
Handle: Polyamide and Noryl Rubber: NBR Color Yellow and black Connection Cable or connector depending on model Screw terminal 5 poles - In top part JSHD4-1 Conductor solid, flexible, stranded 0.5 … 2.5 mm Stripping length 5.0 … 5.5 mm Torque 0.5 Nm... - Page 19 1.1 A maximum Enclosure Type 1 Screw terminal blocks 5 poles (top part JSHD4-1) 22-12 AWG Str., screw torque 0.57 Nm (5 Lb In.) 10 poles (bottom part AJ) 30-16 AWG Str., screw torque 0.31 Nm (2.7 Lb In.) 16 poles (bottom parts AH, AL) 30-16 AWG Str., screw torque 0.28 Nm (2.5 Lb In.)
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Page 20: Dimensions
Dimensions Dimensions for JSHD4 NOTE! All measurements in millimeters. Dimensions for JSHD4-2 with bottom part AL NOTE! All measurements in millimeters. 2TLC172072M0201 rev. I... -
Page 21: Declarations Of Conformity
Declarations of conformity 2TLC172072M0201 rev. I... - Page 22 2TLC172072M0201 rev. I...
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