Pelican TC Series Installation Manual

Zone damper control
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TC Thermostats
Zone Damper Control
What is a Pelican zone damper controller?
A zone damper controller is a Pelican thermostat, and
its accessories, that controls a zone's temperature by
adjusting one or multiple zone damper actuators and
reheats. These dampers either provide or restrict
airflow into that space.
This installation manual explains how to wire
and configure a Pelican thermostat, and other
thermostat accessories, as a zone damper
controller. Pelican thermostats can control a
variety of different type of mechanical
systems. For applications outside of this install
manual, please reach out to the Pelican
engineering support team for further
assistance.
How does the zoning solution work?
A zone thermostats is one device in Pelican's zoning
solution. Thermostats get installed to control individual
zone dampers and/or reheat positions. And in some
situations require accessories to provide complete
damper operation. A Pelican zone coordinator gets
installed to control one or more central air handlers
which provide heating, cooling, and ventilation to these
thermostat's zones.
The zone thermostats establish communication with its
zone coordinator over Pelicans wireless mesh network.
Thermostats send real-time heating, cooling, and
ventilation requests to the zone coordinator, which
processes these requests and make adjustments to the
central equipment to satisfy the different zone
demands.
PELICAN
Installation Manual
Zone thermostats adjust their dampers and reheats in
anticipation of the available cycle. The Pelican zoning
solution's logic is designed to enhance equipment
performance, energy efficiency, and building comfort
across the entire mechanical system.
The wireless mesh network also provides an Internet
connection for these devices to reach the Pelican
Connect app (for more information visit
PelicanWireless.com or contact Pelican support). Zone
coordinators and their associated thermostats are
configured through this web application.
Configurations provide adjustments on how each zone
thermostat will control its zone damper and reheats. It
also sets which sequences and targets are active. For
more information on standard zone thermostat
sequences, reference "Sequence of Operations" on page
40.
The Pelican zoning solution and its related
devices require an Internet connection¹ for
initial device configurations. After
configurations are set, the Internet connection
provides virtual climate management, data
logging, equipment fault notifications,
configuration adjustments, and other energy
management features. These features are
important to verify the correct operation of
the zoning solution and should be planned as
a retained resource at the end of the
installation. If the Internet is down or lost for a
period of time, all device configurations are
stored locally in each Pelican controller, so
controllers to operate while the Internet
connection is unavailable.
IMPORTANT
A Pelican zone coordinator MUST be installed and wired
to control the central HVAC equipment for a Pelican
zoning solution to work. The zone coordinator releases
zone thermostats to be configured as zone damper and
reheat controllers.
If the following items cannot be wired and controlled by
the zone thermostat, stop the installation immediately
and contact Pelican engineering support for further
assistance:
1)
Each zone thermostat MUST control when
its damper is open and closed.
2)
Zone dampers MUST be able to rotate to
their 100% open and 100% closed
position.
3)
If available, zone thermostats MUST
control when their reheat is open/closed

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Summary of Contents for Pelican TC Series

  • Page 1: Introduction

    What is a Pelican zone damper controller? The Pelican zoning solution and its related devices require an Internet connection¹ for A zone damper controller is a Pelican thermostat, and initial device configurations. After its accessories, that controls a zone’s temperature by configurations are set, the Internet connection...
  • Page 2: Safety Considerations

    (for mounted thermostat on a single gang electric box) This controller is designed to be installed by a licensed professional. A Pelican Gateway must be installed and have a fully established Ethernet connection to set (1) Air Blocking Shield (for mounted behind thermostat up and use the Pelican zoning solution.
  • Page 3: Thermostat And Accessory Specifications & Dimensions

    Temperature Detection Range: -20°F to 180°F ◦ Operating Range: -4°F — 160°F @ 5 % — 90 % ◦ ◦ Capabilities: Adds a temperature input to a Pelican ◦ Storage Temperature: -20°F — 160°F thermostat, most commonly used for discharge air Dimensions: ◦...
  • Page 4: Table Of Contents

    Table of Contents Introduction What is a Pelican zone damper controller? & How does the zoning solution work? Before you start, Zone Thermostat Parts, & Zone Thermostat Accessories Thermostat and Accessory Specifications & Dimensions Installation Planning Installing Thermostats & Accessories Planning - Wireless Networking Planning - Different Mechanical Systems...
  • Page 5 Floating: Power-Open / Power-Closed Modulating: 0(2) - 10 VDC On/Off: Electric Heat Modulating Electric Heat: 0(2) - 10 VDC Fan Powered Boxes Series Fan Powered Terminal Box Parallel Fan Powered Terminal Box Notes Start-Up Before Start-up Attach Thermostat Display to Back Plate Tamper Resistant Lock Power &...
  • Page 6: Installation Planning

    Additional considerations for networking and wireless from pages 35 to 39. communication: ◦ Install a Pelican Gateway in a central location within NOTE: If you need to keep the equipment the building to ensure communication with a high active while transitioning the existing...
  • Page 7: Planning - Different Mechanical Systems

    Planning - Different Mechanical Systems There are five common zone terminal box designs that a Pelican thermostat and its accessories can retrofit and control. Pages 8–12 provide definitions, diagrams, and the necessary Pelican devices to implement Pelican control for each of these five terminal box designs. Note that both the zone damper and the central air handler require Pelican controllers.
  • Page 8: Variable Temperature And Air Volume (Vvt)

    Pelican thermostat, which opens and closes to regulate airflow into the respective space. A Pelican TA1 is generally added to the thermostat for discharge temperature monitoring and damper proving. A Pelican PEARL is typically added to the thermostat for modulating damper control.
  • Page 9: Variable Air Volume (Vav)

    Each zone will need its own Pelican thermostat to control its zone damper actuator and, if applicable, the zone reheat. The central air handler will need a Pelican zone coordinator; refer to the zone coordinator installation guide: “Planning - Different Mechanical...
  • Page 10: Variable Air Volume With Fan Powered Boxes (Fptb-Vav)

    Volume (VVT) or Variable Air Volume (VAV) systems. SUPPLY FAN The primary difference is that some or all zones have a local fan enabled by the Pelican thermostat. There are two types of fan-powered boxes: Series Fan Powered: The fan operates during ◦...
  • Page 11: Mixing Box Multi-Zone (Mb-Cav And Mb-Vav)

    PRESSURE ZONE COORDINATOR SUB-BASE Requirements for this Installation Each zone will need its own Pelican thermostat to control the linked zone damper actuator position. The central air handler will need a Pelican zone coordinator; refer to the zone coordinator COLD DUCT HOT DUCT installation guide: “Planning - Different Mechanical...
  • Page 12: Dual Duct (Dd-Vav)

    Dual Duct Variable Air Volume (DD-VAV) Requirements for this Installation A dual duct variable air volume (DD-VAV) system Each zone will need its own Pelican thermostat to typically consists of two air handlers with separate ducts control the two separate zone damper actuator traveling from each air handler to multiple zones.
  • Page 13: Wireless

    Items to Plan for Networking and Wireless Communication: Pelican Gateway Installation: ◦ Install the Pelican gateway in a central location inside the building where it can communicate with a large number of Pelican devices and maintain a stable connection to the Internet. Thermostat Bridging: ◦...
  • Page 14: Mounting

    Mounting - Zone Thermostat Mounting - Thermostat Back Plate Use the included screws to attach the thermostat to the When installing Pelican Thermostats, ensure the wall following one of the examples below: following: Location for Wireless Communication: ◦ Electrical Box Installation: Install in a location where the thermostat can communicate effectively with the...
  • Page 15: Limited Wire Applications

    In installations where there are limited wires between Damper. the thermostat and their zone damper(s), reheat(s), or terminal box fans, Pelican includes a Limited Wiring Module with each thermostat. This module allows Locate the Zone Terminal Box Damper: Identify the...
  • Page 16: Ta1 As Discharge Air Sensor

    For all zone damper installation, it is recommended to Step 3: Install the 10K Type 2 Thermister. install a zone discharge air sensor. When a PEARL is not being used, the Pelican TA1 can be used in this Determine the location for the discharge air sensor to application.
  • Page 17: Pearl Accessory

    For zone damper installation where there is a modulating damper and/or a modulating reheat, the Pelican PEARL provides analog 0 [2] — 10V DC outputs Securely attach the PEARL to the zone terminal box. and a zone discharge temperature inputs for Connect the PEARL’s power and communication...
  • Page 18: Wiring

    23 - 30V AC. Turn power OFF to the transformer. PELICAN TC SERIES Wire all Pelican controller’s R terminal to 24V AC ZONE THERMOSTAT and C terminal to Common at the transformer. Turn power ON to the transformer and verify that 24 VAC Class 2 Power.
  • Page 19: Damper Actuators

    Refer to page 16 for detailed wiring diagrams of accessory. For installations outside of these diagrams, stop what you are doing and contact Pelican support for further assistance. POWER-OPEN DAMPER ACTUATOR Two-Position and Floating Dampers: ◦...
  • Page 20: Power-Closed / Spring-Open

    FLOATING DAMPER ACTUATOR DAMPER ACTUATOR Discharge Air Sensor Discharge Air Sensor (10K Type II) (10K Type II) SUPPLY SUPPLY 24V AC Damper 24V AC Damper Actuator Terminals Actuator Terminals (Typical) (Typical) CLOSE OPEN CLOSE PELICAN PELICAN Pelican Thermostat Pelican Thermostat...
  • Page 21: Single Dampe: Modulating: 0(2) - 10 Vdc

    Voltage settings for open and closed positions the damper to the cold deck. When 24V AC is sent from are configured through the Pelican Connect app. [Y2] the damper rotates to the hot deck. The dampers are linked and rotate in opposite directions of each Note: As shown in the diagram, a discharge air sensor other.
  • Page 22: Mixing Box: 0(2) - 10 Vdc Modulating

    (Modulating Damper Actuator) The PEARL uses DC voltage to rotate the damper to either the hot or cold deck. Voltage settings for open and closed positions are configured through the Pelican MIXING BOX Connect app. The decks are linked and rotate in DAMPER ACTUATOR opposite directions.
  • Page 23: Dual Duct: Power-Open / Power-Closed

    Refer to page 17 for detailed wiring diagrams of accessory. SUPPLY 24V AC Damper COLD DECK Actuator Terminals DAMPER ACTUATOR (Typical) Discharge Air Sensor (10K Type II) OPEN CLOSE COLD SUPPLY 24V AC Damper Actuator Terminals (Typical) PELICAN OPEN CLOSE Pelican Thermostat...
  • Page 24: Dual Duct: 0(2) - 10 Vdc Modulating

    For modulating dual duct applications, the thermostat adjusts the hot and cold decks as separate dampers, with each deck having its own actuator. The PEARL uses DC voltage to adjust each damper position independently. Voltage settings for open and closed positions are configured through the Pelican Connect app. HOT DECK...
  • Page 25: Reheats

    Refer to all configurations are accurate for your installation. page 16 for detailed wiring diagrams of accessory. For installations outside of these diagrams, stop what you are doing and contact Pelican support for further HOT WATER assistance. REHEAT COIL Hot Water Reheat Valves: ◦...
  • Page 26: Power-Closed / Spring-Open

    HOT WATER REHEAT COIL REHEAT COIL Discharge Air Sensor Discharge Air Sensor (10K Type II) (10K Type II) SUPPLY SUPPLY 24V AC Reheat 24V AC Reheat PELICAN PELICAN Actuator Terminals Actuator Terminals (Typical) (Typical) OPEN OPEN CLOSE Pelican Thermostat Pelican Thermostat...
  • Page 27: On/Off: Electric Heat

    Voltage settings for open and closed positions the electric reheat during heating cycles. When 24V AC are configured through the Pelican Connect app. is removed, the reheat is disabled. Note: As shown in the diagram, a discharge air sensor Note: As shown in the diagram, install a discharge air is required for proper reheat operation.
  • Page 28 REHEAT COIL is removed, the reheat is disabled. The PEARL uses DC voltage to adjust the reheat output. Voltage settings for maximum and minimum output are configured through the Pelican Connect app. SUPPLY Discharge Air Sensor AIRFLOW Note: As shown in the diagram, a discharge air sensor...
  • Page 29: Fan Powered Boxes

    Refer to page 16 for detailed wiring diagrams of accessory. For installations outside of these diagrams, stop what you are doing and contact Pelican support for further assistance. REHEAT PRIMARY...
  • Page 30: Parallel Fan Powered Terminal Box

    Note: As shown in the diagram, install a discharge air sensor to ensure proper operation. Refer to page 16 for detailed wiring diagrams of accessory. REHEAT PRIMARY COIL DAMPER Discharge Air Sensor (10K Type II) SUPPLY PARALLE TERMINAL INDUCED AIRSTREAM NEUTRAL PELICAN 24 VAC VOLTAGE RELAY Pelican Thermostat...
  • Page 31: Notes

    VA when operating. Otherwise use isolation relays where actuators are ouside of allowances. Install a Pelican TA1 (sold separately) as discharge temperature detection for damper and reheat prooving. Wire the TA1’s R, C, D power and communication terminals to the zone thermostat’s R, C, D power and communication terminals.
  • Page 32: Start-Up

    Before Start-up To configure the controller(s), they must be connected to the Pelican wireless network and the network must have a Pelican gateway to connect everything to the Internet. Before start-up, verify the following are installed and wired to the thermostat: Required.
  • Page 33: Tamper Resistant Lock

    If the thermostat or its accessoies still do not power On, contact Pelican technical support for further assistance at 888.512.0490. If the Pelican thermostat does not show up on the Pelican App, check the following: 1. Check the thermostat upper right hand corner.
  • Page 34: Setting Configurations

    INFO Serial Number: ###-#### ###-#### Step 2: Log into the Pelican Connect app. At the top under Notifications, there will be a selectable new Thermostat with a matching serial number. If there is no notification, reference “Power and Connectivity Troubleshooting” on the previous page. You can also check the Admin section of the app and see if under Thermostat Configurations there is a matching device...
  • Page 35: Configurations

    Pelican Connect app. For the thermostats Allows for custom identifiers and notes for the to be configured, they must be connected to the Pelican thermostat, the zone boxes being controlled, and any wireless network and the network must have an active other relevant information about the system.
  • Page 36: Temperature Settings

    Configurations Temperature Settings Thermostat Operation Adjust temperature set-point ranges and sensor usage. Adjust sequences for maintaining room temperature. Configuration Name/Description Settings/Range Configuration Name/Description Settings/Range Heat Range – Sets the Heat To 56°F to 76°F Cycles Per Hour – Sets a target set-point range allowance.
  • Page 37 Configurations Damper Settings Continued... Variable Speed Fan When a PEARL is connected to a thermostat, this option appears. It is rarely used in damper control but can Floating Damper Configurations: control a modulating fan terminal box. The PEARL's (A2) (blank) output regulates fan speed, ranging from 0.0 VDC (0%) Actuator Travel Time –...
  • Page 38: Input Configurations

    Only availabe if a PEARL is wired to the thermostat. When set to configurations. For analog inputs, S1 & S2, ON, this input can be set to any of the following: there are advanced configuration that can be used by Pelican Application Engineers and are Configuration Settings project specific.
  • Page 39: Advanced Configurations

    Cool in this guide. For further assistance or help with Heat & Cool specific application needs, contact Pelican engineering support. Modulating Heat Configurations: Heat Signal Output – sets which analog output is used for reheat Display Settings modulation.
  • Page 40: Sequence Of Operations

    Zone reheat operation. ◦ In some applications you will see “Waiting” identified under the thermostat in the Pelican web-app. This is a ◦ Two-position, floating type, and modulating control normally state and indicates that the thermostat wants of varies dampers and reheats.
  • Page 41 Sequence of Operations Optimum Start ◦ No Active Heating Cycle: The zone coordinator To enable Optimum Start, ensure that it is activated in must not be in an active heating cycle. the zone thermostat's schedule settings. Thermostats with cooling demand will send a cool When Optimum Start is enabled, the zone thermostat request to the zone coordinator, specifying how much uses an Adaptive Learning Algorithm to determine when...
  • Page 42 Sequence of Operations voltage to the modulating reheat to target a discharge air temperature based on if the zone thermostat is in ◦ Capacity Management: The minimum number of moderate or aggressive heating demand. zones must be in ventilation demand or able to provide airflow, if being used.
  • Page 43 Sequence of Operations heating and ventilation cycles. ◦ Capacity Management: The minimum number of zones must be in cooling demand or able to During a cooling cycle, the series fan is enabled to pull provide airflow, if being used. air from the primary duct. No Active Heating Cycle: The zone coordinator ◦...
  • Page 44 Sequence of Operations The cooling cycle remains active until all cooling ◦ Reliable Communication: The thermostat must demands are satisfied or one of the cooling be able to communicate with the zone preconditions is no longer met. coordinator. Heating Demand: The following conditions must be met In Mixing Box applications, if all thermostat demand is for a central heating cycle to begin: for Ventilation/Fan only, all thermostats open their cold...
  • Page 45 Waiting... all other ventilation preconditions are still met, the zone coordinator will adjust ventilation to maintain the "Waiting" is a normal status for a Pelican zone Minimum Damper Position setting. thermostat. Thermostats enter the Waiting status when a cycle they do not currently need is active. or Capacity Management is in affect.
  • Page 46: Appendix

    Sequence of Operations Appendix A: Signal Outputs Capacity Management The Pelican Connect app provides access to a zone thermostat’s signal outputs and analog input/output When Capacity Management is enabled in a zoned cycle, through a manual override page. This page is primarily some zones may enter a "Waiting"...
  • Page 47: Appendix B: Max Damper Positions

    VAV stabilize the heating or cooling rate. systems. In the Pelican system, the min ventilation position should promote a high zone air change-over Note: Performance balancing does not address rate to maximize recirculation and reduce stagnant air.
  • Page 48 PELICAN Pelican Wireless Systems. All Rights Reserved. Website: www.pelicanwireless.com Phone: 888.512.0490 Damper Control 37-0003 REV 03...

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