KYMCO UXV 450i 2016 Manual
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KYMCO UXV 450i 2016 Manual

KYMCO UXV 450i 2016 Manual

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Dear KYMCO UXV 450i Users:
Thank you for purchasing this KYMCO UXV 450i and welcome to the family
of KYMCO UXV 450i riders. To enjoy safety and more pleasant riding, become
thoroughly familiar with this owner manual before you ride the UXV 450i.
Your safety depends not only on your own alertness and familiarity with the
UXV 450i but also the UXV mechanical condition.
A pre-ride inspection before every outing and regular maintenance are
essential. The quality of each KYMCO UXV 450i is guaranteed.
Note: The information and specifications stated in this manual are for
reference only and subject to change without notice.

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  • Page 1 Dear KYMCO UXV 450i Users: Thank you for purchasing this KYMCO UXV 450i and welcome to the family of KYMCO UXV 450i riders. To enjoy safety and more pleasant riding, become thoroughly familiar with this owner manual before you ride the UXV 450i.

  • Page 2: Table Of Contents

    Table of Contents •Warnings ---------------------------------------(1- 4 ) •Introduction to the UXV 450i ------------- ( 5 - 16 ) •Features and Controls --------------------- (17- 43 ) •How to Operate ------------------------------( 44- 51 ) •Emission Control System -----------------( 52 – 53) •Maintenance and Lubrication ------------( 54 – 69) •Specifications --------------------------------( 70 –...

  • Page 3: Warnings

    .exposed to the exhaust system’s hot vehicle's EFI or electrical system and components could result in a fire. requires immediate inspection by a KYMCO HOW TO AVOID THIS HAZARD dealer. CELP indicator...
  • Page 4 WARNINGS This vehicle can be dangerous to operate. An impact or rollover can occur quickly even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions. For your safety, understand and follow all the warnings contained in this Owner’s Manual and labels on this vehicle.
  • Page 5 WARNINGS This vehicle is not a toy and can be dangerous to operate. ●Always drive slowly and be extra careful when operating on unfamiliar terrain. Always be aware of various terrain conditions when operating this vehicle. ●Never operate on extreme rough, slippery, or loose terrain. ●Always follow proper procedures for turning as represented in this manual.

  • Page 6: Safety First

    WARNINGS Safety First! Always ● read the owner’s manual carefully and follow the operating procedures described. Pay special attention to the warnings contained In the manual and on all labels posted on the vehicle. Never ● operate this vehicle with the canopy (roll cage) frame removed. Always ●...

  • Page 7: Serial Number Locations

    Introduction. Serial Number Locations This vehicle has 2 serial numbers: The frame number and Engine serial number. The frame number is located on the frame near right front wheel place. Frame Number...
  • Page 8 Introduction. Serial Number Locations The engine serial number is located on the left side of the engine crankcase. Engine Serial Number...
  • Page 9 Introduction. Ignition Switch Key, Glove Compartment Key. Two keys come with this vehicle. Keep the spare in the safe place. The keys operate the ignition switch, glove compartment. Record the number located on the key incase you lose both keys. KEY NUMBER:________________________________ 1.Ignition Switch 2.Glove Compartment...

  • Page 10: Location Of Parts

    Introduction. Location Of Parts (1) 1.Right Head Cushion 2.Left Head Cushion 3.Right Latch Handle 4.Left Latch Handle 5.Right Tail /Brake Light 6.Left Tail / Brake / Back up Light...
  • Page 11 Introduction. Location Of Parts (2) 07.Seat 08.Seat Belts 09. Battery (Under the hood) 10.Tool or Parts Box (Under the seat) 11.Steering Wheel 12.Headlights 13.Cargo Bed 14.Grab Handles 15.Canopy...
  • Page 12 Introduction. Location Of Parts (3) 16.Hood 17.Grab Handles 18.Fuel Tank Cap 19.Muffler& Spark Arrestor 20.Cargo Bed Lever...
  • Page 13 Introduction. Location Of Parts(4) 21. Speedometer 22. Glove Compartment 23. Auxiliary Outlet 24.Gear Shifter 25. Center Glove Compartment 26. Side Compartment 27. Rear differential lock switch (Turf model) 28. Seat belt lamp 29. Light Switch 30. Ignition Switch 31. Parking Brake Lever 32. Steering Wheel 33.
  • Page 14 Introduction. Warning Labels Location...
  • Page 15 Introduction. Warning Labels Location...
  • Page 16 Introduction. Warning Labels Location...
  • Page 17 Introduction. Warning Labels Location...
  • Page 18 Introduction. Warning Hang Tag Location...

  • Page 19: Features And Controls

    Features and Controls Fuel Level Inspection/Refilling Check to make sure fuel level is sufficient. If the fuel level indicator is flashing “E”, refill with nonleaded gasoline as soon as possible. 1. Turn the tank cap counterclockwise with hand to remove the cap. 2.

  • Page 20: Indicator Lights

    Features And Controls Indicator Lights The indicator lights on the console display: 1. Lower gear 2. High gear 3.Neutral gear 4.Reverse gear 5. Parking gear 6. High Beam indicator light 7. FI system indicator light 8. Differential lock indicator light 9. Battery low voltage indicator light 10. High coolant temperature indicator light 11.

  • Page 21: Instruments And Indicators

    Features And Controls Instruments and Indicators 1. Speedometer 2. Km/h or Mph 3. Clock 4. 4WD 5.Fuel Gauge 6.ODO Meter 7. Adjust Button 8. Engine Tachometer...
  • Page 22 Features And Controls Operation Instructions for Multi-meter Button A (MODE) Button B (SET)
  • Page 23 Features And Controls Operation Instructions for Multi-meter: Changing the mode from mph or km/h Press and hold button “A” for 2 seconds Button A (MODE)
  • Page 24 Features And Controls Operation Instructions for Multi-meter: Shift function from ODO or TRIP Press and hold button “B” for 2 seconds Button B (SET)
  • Page 25 Features And Controls Operation Instructions for Multi-meter: To reset “Trip meter” to zero Press and hold button “A” and “B” buttons simultaneously for 2 seconds Button B (SET) Button A (MODE)
  • Page 26 Features And Controls Operation Instruction for Multi-meter: Setting the clock. Press and hold button “A” and “B” for 5 seconds when set in the ODO mode. The clock will begin to flash. (continued) Button B (SET) Button A (MODE)
  • Page 27 Features And Controls Operation Instruction for Multi-meter When the clock is flashing, press button “B” to set the hour. Press button “A” to adjust the minutes. Wait for 2 seconds to finish time setting. Button B (SET) Button A (MODE)

  • Page 28: Auxiliary Power Outlet

    Features And Controls Auxiliary Outlet Auxiliary Power Outlet The power outlet provides12-volt s DC that may be used to power an auxiliary light or other optional 12 volt accessories. Seat Belt Lamp The seat belt lamp will remain lit while the engine is running to alert you to fasten the seat belt.

  • Page 29: Seat Removal And Installation

    Features And Controls Seat Removal and Installation • Pull up on front of seat and push toward the front of vehicle. • Install the seat by sliding the tabs into the rear of the seat base. • Push down firmly on the front of the seat until the pins are fully seated into the grommets.
  • Page 30 Features And Controls Head cushion adjustment If you want to adjust the head cushion height, remove the four bolts and adjust to the position you need. Then tighten the bolts.

  • Page 31: Gear Selector

    Features And Controls Maintaining shift linkage adjustment is Gear Selector important to assure proper transmission 1.Lower Gear function . 2.High Gear See your dealer if you experience any 3.Neutral Gear shifting problems. 4.Reverse Gear 5.Parking Gear To change gears, stop the vehicle and wait for the engine to return to idle speed, push the button and move the lever to the desired gear.
  • Page 32 Features And Controls Switches Ignition Switch The ignition switch is a three-position, key- operated switch, The key can be removed from the switch when it is in the OFF position. Electrical circuits are on Electrical equipment can be used. OFF: Engine off .All electrical circuits are off except Acc.12V START: Electrical starter is engaged by...
  • Page 33 Features And Controls Switches Light Switch • The ignition switch key must be in the ON position to operate the headlights. • The switch has 4 positions. 1. Light off - At this position , light is turn off. 2. Position light - At this position , light is turn off 3.
  • Page 34 Features And Controls Switches Drive Select Switch The 2WD/4WD allows the operator to operate the vehicle in either two-wheel drive (rear wheel) or four wheel drive(all wheels) For normal riding on flat, dry, hard surfaces, two-wheels drive should be sufficient. In situations when additional traction is necessary, four-wheel drive would be the desired choice.
  • Page 35 Features And Controls Differential Lock mode The vehicle is equipped with a lockable differential that allows the operator to choose between an open differential or a closed differential in low traction situations. Turf version of model is equipped with both front and rear differentials.
  • Page 36 Features And Controls Differential Lock mode Turf Front Left & Right Rear Left & Right Wheels Wheels Version Model Different speed when Same speed when vehicle turning. vehicle turning. Lock the rear differential Different speed when vehicle turning. Unlock the rear differential Different speed when Same speed when vehicle turning.

  • Page 37: Steering Wheel Adjuster

    Features And Controls Steering Wheel Adjuster (1) Pull steering wheel adjuster(1) to adjust the position of steering wheel. Brake Pedal (2) Step on the brake pedal to slow or stop or stop the vehicle. Throttle Pedal (3) Step the pedal down slightly to increase engine speed.
  • Page 38 Features And Controls Parking Brake(3) To engage the parking brake, pull the parking brake lever outward until resistance is felt. Make sure the parking brake lever is functioning properly before each operation. Note: If you forget to release the parking brake, an alarm will sound above 5 km/h, to help prevent damage to the brake system.
  • Page 39 Features And Controls Cargo Bed (Lift and lower the cargo bed) To lift Push the cargo bed release lever to right side, then slowly lift up cargo bed until it stops. To lower Lower the cargo bed slowly to its original position and be sure the it is locked into place.
  • Page 40 Features And Controls Cargo bed Tailgate (open) To open Unlock the latches (1) , and then lower the tailgate. Latch(x2) Pull...
  • Page 41 Features And Controls Cargo bed tailgate ( close ) To close Place the tailgate in the original position ,and then hook the latches.
  • Page 42 Features And Controls Hood (To Open) Pull up the hood from the front end. Then remove the hood.
  • Page 43 Features And Controls Hood (To Install) Insert the tabs(1) and tap the tabs(2)(3) to correct position, then check tightness. Notice: Install incorrectly could cause the hood loosen and fall off when vehicle being driven.
  • Page 44 Features And Controls Front Compartment (To Open) Release the latches and open the front compartment. Latches...

  • Page 45: Rear Storage Compartment

    Features And Controls Rear Storage Compartment (To close) Pull the handle, push ends of cover, release and push the handle to make sure latches(2) engage with the grooves firmly. Notice: Install incorrectly could cause the latch loosen and the rear compartment to open.

  • Page 46: How To Operate

    How to operate Daily Safety Checks Check the following items each day before operation. 01.Fuel---------------------Enough fuel in tank, no leaks. 02.Engine Oil-------------Engine oil level is within the standard(when engine is cold),no leaks. 03.Tires --------------------Air pressure(when cold)and check tires crack, damage or abnormal wear.

  • Page 47: Start The Engine

    How to operate Start the Engine WARNING Never run the vehicle in a closed area, such as a garage Exhaust gases contain carbon monoxide, a colorless, odorless, poisonous gas. Breathing exhaust gas leads to carbon monoxide poisoning, asphyxiation, and death. 1.Fasten the seat belts, helmets and eyes protections.(both operator and passenger) 2.Set the parking brake.
  • Page 48 How to operate Driving Safely (Driving procedures) 1.Sit on the seat and fasten the seat belt. 2.Wear the helmet and eyes protection when driving. 3.After starting the engine and allowing it to warm up，shift the transmission into gear. 4.Check your surroundings and determine the path of travel. 5.Release the parking brake.
  • Page 49 How to operate Start the Engine CAUTION Do not keep running the starter motor too long otherwise -- the starter motor may overheat causing severe damage. Braking/Stopping Always allow plenty of room and time to stop smoothly. Sometimes quick stops are inevitable’...

  • Page 50: Driving Downhill

    How to operate Parking Parking vehicle follows the rules below: 1.After the vehicle stops, shift into neutral gear. 2.Set the parking brake. 3.Turn off the ignition key. 4.If you have to park on the hill, shift to low gear, set the parking brake, and block the wheel on the downhill side.

  • Page 51: Driving Uphill

    How to operate Driving Uphill whenever driving uphill, follow these precautions: 1.Always travel straight uphill. 2.Avoid steep hills(15° maximum) 3.Keep both feet on the floor. 4.Proceed at a steady rate of speed and throttle opening. NEVER OPERATE UP OR DOWN HILLS STEEPER THAN 15°...

  • Page 52: Crossing Water

    How to operate Crossing Water UXV450i can only operate in water up to its floorboard. Stay away from fast flowing rivers. This vehicle tires can be buoyant. In deep water, the vehicle may lose traction due to floating. 1.Physically check the depth and current of the water, especially if you can not see the bottom.

  • Page 53: Driving In Reverse

    How to operate Driving in Reverse Follow these guidelines below when operating in reverse gear: 1.Back slowly. 2.Apply the brakes lightly for stopping. 3.Avoid turning at sharp angles. 4.Always avoid backing downhill. 5.Never open the throttle suddenly while backing. 6. Always inspect left and right fields of vision before backing.

  • Page 54: Emission Control System

    The system does not allow the blow-by gases to enter the atmosphere. Exhaust Emission Control System The emission from the exhaust of this vehicle are controlled by engine design, including factory-set fuel delivery and ignition. KYMCO Exhaust Emission Control System including catalytic converter system. Please do not change any KYMCO design.

  • Page 55: Spark Arrester

    Emission Control System Spark Arrester Your UXV 450i has a spark arrester. The spark arrester be installed and functional when the vehicle operated on public lands. Cleaning method Remove method Use the iron brush cleaning carbon on the remove 3 bolts spark arrester...

  • Page 56: Maintenance And Lubrication

    Maintenance And Lubrication Engine Oil Always check and change the oil at the OWNER MANUAL standard intervals. 1.Position the vehicle on the level ground. 110 F 2.Start the engine and let it idle for 20~30seconds. 4.Add fresh oil into the oil tank . SAE 5W －...
  • Page 57 Maintenance And Lubrication Engine Oil Engine oil level measurement A. Place the machine on a level place. B. Warm up the engine for several minutes and stop it. C. Unscrew the dipstick/filler cap and check the oil level should be within the standard range.
  • Page 58 Maintenance And Lubrication Engine oil replacement 1. Place the machine on a level place. 2. Warm up the engine for several minutes and stop it. 3. Place a container under the engine. 4. Remove the oil fill cap (1) and oil drain bolt (2) to drain the oil.
  • Page 59 Maintenance And Lubrication NOTE: Skip steps E to I if the oil filter cartridge is not being replaced. Remove the oil filter cartridge with an oil cartridge wrench. Lock Remove oil filter cartridge...
  • Page 60 Maintenance And Lubrication Changing the front gear box oil 1. Place the vehicle on the a level surface. 2. Place a container under the front gear box to collect the used oil. 3. Remove the front gear box oil drain bolt(1) and front gear box oil filler bolt (2).
  • Page 61 Maintenance And Lubrication Changing the rear gear box oil 1. Place the vehicle on the a level surface. 2. Place a container under the rear gear box to collect the used oil. 3. Remove the rear gear box oil drain bolt(1) and rear gear box oil filler bolt (2).

  • Page 62: Brake Fluid Inspection

    Maintenance And Lubrication BRAKE FLUID INSPECTION BRAKE FLUID INSPECTION Check if the fluid level is between Check if the fluid level is below the lower level upper and lower level. mark through the inspection window. WARNING POTENTIAL HAZARD Brake fluid contacting the skink or eyes. WHAT CAN HAPPEN May cause irritation.
  • Page 63 Maintenance And Lubrication Air Cleaner Remove the seat. Loosen the air cleaner latches. Seat Latches...

  • Page 64: Air Cleaner

    Maintenance And Lubrication Air Cleaner Remove air cleaner cover. Using high pressure air to clean air Remove air filter element. filter element . Inspect the air filter element and replace it if damaged.

  • Page 65: Battery Remove

    Maintenance And Lubrication Battery Remove 1. Make sure the ignition switch is OFF. 2. Remove the hood. 3. Disconnect the negative ( ) terminal lead (1) from the battery first, then disconnect the positive (+) terminal lead (2). 4. Remove the battery. Battery installation 1.

  • Page 66: Fuse Replacement

    Maintenance And Lubrication Fuse Replacement (1) (2) (3) (4) (5) (6) The fuse box stored beside the battery. To replace a fuse: 1. Make sure the ignition switch is OFF. 2. Open the fuse box cap. 3. Pull the old fuse out. 4.

  • Page 67: Cooling System Inspection

    Maintenance And Lubrication Cooling System Inspection NOTE: A permanent type of antifreeze is installed in the 1. Remove the hood. cooling system when shipped.It is colored green 2. Check the coolant level in the coolant and contains ethylene glycol.It is mixed.It is mixed reservoir when the engine is cold as the at 50% with water and has a freezing point of coolant level will vary with engine...

  • Page 68: Wheel Removal

    Maintenance And Lubrication Wheel Installation Wheel Removal When reinstalling a wheel, tighten the wheel nuts in 1.Elevate the wheel by placing a suitable a crisscross(rather than a circular)pattern. stand under the frame. Wheel nut torque: 2.Remove the nuts from the wheel. Front:55 N-m(5.5 kgf-m) 3.Remove the wheel assembly.
  • Page 69 Maintenance And Lubrication NOTE: WARNING The arrow mark on the tire must point POTENTIAL HAZARD toward the rotating direction of the wheel. Installing wheels improperly. WHAT CAN HAPPEN A wheel may come loose, possibly leading to an accident. HOW TO AVOID THE HAZARD Carefully follow the instructions in this Owner's Manual when installing.

  • Page 70: Spark Plug Inspection

    Do not attempt to diagnose such problems yourself. Instead, take the machine to a KYMCO dealer. You should periodically remove and inspect the spark plug because heat and deposits will cause the spark plug to slowly break down and erode.
  • Page 71 Maintenance And Lubrication Tool Kit The tool kit put down location at Right Glove Compartment . The tool kit includes the following items: (1) Hexagon wrench (3) (5) (1) (2) (2) Spark plug wrench (3) 8/12；10/14；17/19 mm wrench (4) Screwdriver (5) Screwdriver handle (6) Tool bag (7)Air pressure gauge...

  • Page 72: Specifications

    Specifications MODEL UXV450 i (OFF ROAD) DIMENSIONS: OVERALL LENGTH 106 in(2700 mm) OVERALL WIDTH 56.69 in(1440 mm) OVERALL HEIGHT 72.84 in(1850 mm) SEAT HEIGHT 32.91 in(836 mm) 72.00 in(1829 mm) WHEELBASE GROUND CLEARANCE 10.00 in(254 mm) MINMUN. TURNING RADIUS 157.48 in(4000 mm) BASIC WEIGHT: WITH OIL AND FULL FUEL TANK Standard:515kg Turf Model:551kg...
  • Page 73 FRONT GEAR BOX: CAPICITY/EXCHANGE/TYPE 270ML/250ML/SAE80# REAR GEAR BOX CAPICITY/EXCHANGE/TYPE 250ML/230ML/SAE80# AIR FILTER: SPONGE ELEMENT FUEL: TYPE UNLEADED GASOLINE FUEL TANK CAPACITY 8.32 gal (32 L) THROTTLE BODY: TYPE/MANUFACTURER PTA1/KYMCO SPARK PLUG: TYPE/MANUFACTURER CR7E-NGK SPARK PLUG 0.7~0.8mm CLUTH TYPE: WET CENTRIFUGAL AUTOMATIC...
  • Page 74 Specifications MODEL UXV450 i (OFF ROAD) TRANSMISSION: V-BELT PRIMARY REDUCTION SYSTEM SHAFT DRIVE SECONDARY REDUCTION SYSTEM TRANSMISSION TYPE: TIRE: TYPE TUBELESS SIZE(FRONT) 25x 8-12 SIZE(REAR) 25x10-12 WHEEL MATERIAL STEEL PRESSURE FR/RR 0.7/0.98(kgf/cm2) OR 10/14 psi BRAKES: SYSTEM FRONT AND REAR UNIFIED TYPE(FRONT) DUAL DISC BRAKE TYPE(REAR)
  • Page 75 Specifications MODEL UXV450 i ( OFF ROAD) WHEEL TRAVEL: FRONT WHEEL TRAVEL 176mm REAR WHEEL TRAVEL 172mm ELETRICAL: IGNITION SYSTEM DC, ECU AUTOMATIC CONTROL GENERATOR SYSTEM 1. Rare earth A.C. generator or 2. Ferrite A.C.generator BATTERY TYPE MF-VTX20L BATTERY CAPACITY 12V18AH BULB VOLTAGE WATTAGE X QUANTITY:...
  • Page 76 Specifications MODEL UXV450 i (OFF ROAD) SPECIFIED FUSES: MAIN FUSE FAN MOTER IGNITION LIGHT DC12VPOWER FUEL SPARE...

  • Page 80: Index

    Index Auxiliary Outlet Differential Lock Mode 32-33 Air Cleaner Daily Safety Checks Driving Safely Battery remove Driving Downhill Brake Fluid Inspection Driving Uphill Brake Pedal Driving Reverse Cargo Bed 36-38 Emission Control System 51-52 Engine Oil 53-56 Crossing Water Cooling System Inspection Fuel Lever Inspection/Refilling Fuse Replacement...
  • Page 81 Index Operation Instruction for Gear Selector 19-24 Hood 39-40 Periodic Maintenance/Lubrication 74-76 Indicator Lights Pillows Aduust Ignition Switch Parking Brake Ignition Switch Key Parking Light Switch Right Glove Compartment Key Location Of Parts 7-10 Serial Number Locations Start The Engine 45-46 Steering Wheel Adjuster Spark Arrestor...
  • Page 82 Index Throttle Pedal Tool Kit 2WD/4WD Switch Warning Labels Locaton 11-15...

  • Page 83: Maintenance Records

    Maintenance Record...
  • Page 84 By KWANG YANG Motor Co., Ltd. First Edition, Jun. 2016 All rights reserved. Any reproduction or unauthorized use without the written permission of KWANG YANG Motor Co., Ltd. is expressly prohibited. T200 –UA90GA –A7...

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