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Safety, Operation & Maintenance Manual 068021-D400 - AR321, Kubota® D1105-E4B, 3WD Series ER WARNING WARNING: If incorrectly used this machine can cause severe injury. Those who use and maintain this machine must be trained in its proper use, warned of its dangers and must read the entire manual before attempting to set up, operate, adjust or service the machine.
When the machine is at its end of life, there are guidelines in this manual for the removal of the machine from use. Use only Ransomes Jacobsen Genuine spare parts to meet the machine type approval regulations specified by the European Union.
2 INTRODUCTION PRODUCT IDENTIFICATION ___________________________________________ _ Maximum front axle load in Kg (for all machines being driven on the highway) Ransomes Jacobsen Ltd West Road Ransomes Europark Weight-Mass in Kg Ipswich IP3 9TT England Maximum rear axle load in Kg (for all machines being driven...
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INTRODUCTION 2 Location of Serial number plate The engine serial number is found on the top of the valve cover toward the front of the mower. Label shows the engine group and serial number. The engine serial number is also found on the engine block. ROPS Serial number plate Weight of ROPS West Road...
“General discarded materials” area. • Do not burn discarded materials. Change the machinery records to show that the machine is not in operation and is discarded. Supply this serial number to The Ransomes Jacobsen Warranty Department to close their records. en-6...
INTRODUCTION 2 PARTS MANUAL ______________________________________________________ To meet the standard ISO14001, Ransomes Jacobsen Limited does not send a paper parts manual with every product. To refer to the parts list for this mower you have four options: Website – www.ransomesjacobsen.com. Select the “ONLINE PARTS LOOK-UP” tab. These pages will show the parts list and the line drawings you need to help with the identification of spare parts.
Manuals in additional languages may be available on the Jacobsen or Ransomes Jacobsen website. Read all of the instructions for this mower carefully. Know the controls and the correct operation of the equipment.
3 SAFETY OPERATION __________________________________________________________ Never operate the engine without enough ventilation or in an enclosed area. The carbon monoxide in the exhaust fumes can increase to dangerous levels. Never carry passengers. Keep other persons or animals away from the mower. Disengage all drives and engage the parking brake before you start the engine.
Do not weld, drill, change or bend the ROPS. Replace a damaged ROPS. Do not try to correct a damaged ROPS. Do not remove the ROPS from the mower. Ransomes Jacobsen must approve any changes to the ROPS. 3.3.2 SAFE HANDLING OF FUELS __________________________________________ The fuel and the fuel vapors are flammable.
Replace worn or damaged parts for safety. Replace damaged or worn labels. Only use parts, accessories and attachments approved by Ransomes Jacobsen. To decrease the fire hazard, remove materials that burn from the engine, muffler, battery tray and fuel tank area.
By following all instructions in this manual, you increase the life of your machine and keep its maximum performance. Adjustments and maintenance must always be done by an approved technician. If additional information or service is required, contact your authorized Ransomes Jacobsen Dealer. Your dealer has personnel trained in the latest service procedures for your equipment.
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2006/42/EC sections 3.2.2, seating & 3.4.3, rollover. (ANSI b71.4-2012 section 20.7) Ransomes Jacobsen Limited recommends that the owner/user of the machine completes a local risk assessment of the machine to find any conditions that do not follow this rule. e.g. When you drive the machine next to water or on the highway.
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SAFETY 3 WARNING Never mow if there is a risk of lightning or you hear thunder. If you are in the middle of mowing, stop in a safe place, turn off the engine and go inside a building. WARNING Assess the dust exposure levels. If the ground and material to be mulched are dry, you may be exposed to dust.
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LABELS 4 009034920 Caution, Stay Away From Hot Surfaces. 009034880 Caution, Fan Blade, Do Not Open Or Remove The Safety Shields While The Engine Is In Operation. 009034900 Caution, Drive Belt, Do Not Remove The Safety Shields While The Engine Is In Operation.
4 LABELS INSTRUCTION LABELS EC _______________________________________________ 4397486 4397486 4324674 0.7 bar TOTAL EQUIVIS ZS 46 10 psi 3008682 4164580 en-18...
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LABELS 4 838363 19 mm 0.75 in 25 mm 1.00 in 32 mm 1.25 in 38 mm 1.50 in 44 mm 1.75 in 51 mm 2.00 in 57 mm 2.25 in 64 mm 2.50 in 70 mm 2.75 in 76 mm 3.00 in 83 mm 3.25 in...
CONTROLS 5.2.A KEY SWITCH _______________________________________________________ Turn the starter key to the “Start Position” to crank the engine. Let go of the key when the engine is running and the key will return to the “Run Position”. NOTE: The glow plugs operate automatically. The engine will not run from cold until the glow plugs reach their operating temperature.
5 CONTROLS 5.2.E BACKLAP SWITCH _________________________________________________ Switches the direction of cylinder rotation to allow backlapping. By sliding back the orange button on the rocker switch on the control panel and pressing the switch backlap is engaged. When backlapping is complete return switch to normal operating position and the lock will engage NOTE: Ensure “Parking Brake”...
CONTROLS 5.2.A MULTI FUNCTION GAUGE - HYDRAULIC OIL TEMPERATURE ______________ Hydraulic temperature - This feature is unavailable. 5.2.B MULTI FUNCTION GAUGE - BLOCKED HYDRAULIC FILTER ________________ Hydraulic filter blocked - This feature is unavailable. 5.2.C MULTI FUNCTION GAUGE - ENGINE TEMPERATURE WARNING LAMP _______ Colour red, on when the engine coolant temperature reaches a preset level (Note: an audible alarm is also activated).
5 CONTROLS 5.2.A MULTI FUNCTION GAUGE - ENGINE OIL PRESSURE WARNING LAMP _______ Colour red, on when the ignition is switched on, and will go out once the engine has started. If the light comes on while the engine is running - STOP AS QUICKLY AS POSSIBLE AND TURN OFF THE ENGINE, as this indicates that the engine oil pressure is too low.
CONTROLS 5.2.A WEIGHT TRANSFER SWITCH _________________________________________ This switch allows the operator to transfer weight off the cutting units onto the machine. This gives the machine better traction. Press the rocker switch to transfer weight off the cutting units, the warning lamp will illuminate.
5 CONTROLS TRACTION PEDAL _________________________________________________ The traction pedal is found on the right side of the footplate. • Carefully press the top (A) of the foot pedal to reach the forward speed that you need. • To stop - Carefully return the foot pedal to the Neutral position.
CONTROLS POWER OUTLET ___________________________________________________ The Auxiliary Power Outlet is located behind the seat on the left hand ROPS mount. Used for mobile devices and accessories rated at 12 Volts up to 10 Amps only. TOW VALVE _______________________________________________________ The Tow valve (B) is located underneath the transmission pump (A) between the engine and two section gear pump.
5 CONTROLS 5.10 PARKING BRAKE RELEASE VALVE ___________________________________ The Parking Brake Release Valve is situated under the foot plate, on the left hand side of chassis plate. The Parking Brake Release Valve is used to release the hydraulic brakes when the engine is not in operation. The Parking brake is released with the hand wheel (A) turned completely to the right (clockwise), after you release lock wheel (B).
6 OPERATION 6.1 DAILY INSPECTION ____________________________________________________ CAUTION The inspection must be done each day with the engine turned off and while all fluids are cold. Lower the cutter equipment to the ground, engage the parking brake, stop the engine and remove the ignition key.
OPERATION 6 OPERATOR PRESENCE AND SAFETY INTERLOCK SYSTEM _________________ The Operator Presence And Safety Interlock System will not allow the engine to start unless the operator is sitting in the seat, the parking brake is engaged and the cutter switch is disengaged. The system stops the engine if the operator leaves the seat with the cutters engaged.
6 OPERATION PROCEDURE FOR OPERATION __________________________________________ WARNING This mower has a Roll Over Protection Structure (ROPS). Always wear the seat belt with the ROPS. If the mower is overturning, hold the steering wheel. Do not try to move off the mower or leave the seat. CAUTION To prevent injury, always wear the safety glasses, protective footwear, a hard hat and ear protection.
OPERATION 6 TO FIT THE CUTTING UNITS TO THE MACHINE _____________________________ NOTICE For height of cut adjustments see section 7.2 and 7.3 CAUTION Blades are extremely sharp and can cause severe cuts. For your protection, hold blade with thick leather work glove only. Cutting Unit Mounting Position the pivot shaft (A) so that the end of the shaft is flush to the rear of the welded clamp bracket.
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6 OPERATION Slide the M8 lockwasher (H) and M8 washer (G) onto the M8 bolt (I), Apply a small amount of Shell Darina R2 grease to the rear surfaces of collar (J). Install collar (J) onto pivot shaft, align holes so that the M8 bolt (I) can locate and be tightened.
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OPERATION 6 Before installing the hydraulic motor ensure that both spacer rings are fitted. Position the hydraulic motor over the motor mounting holes, Insert an M10 carriage bolt into each motor mount hole from beneath the deck ensuring that the carriage bolt seats correctly.
6 OPERATION OPERATION OF THE MACHINE __________________________________________ 1. Check the machine, look for worn, damaged or loose parts. Check the machine for fuel and oil leaks. Make sure that all connections are tight. Make sure that all hoses and tubes are in good condition. 2.
OPERATION 6 6.7 HOW TO DRIVE _______________________________________________________ Move the throttle control lever to the “Fast” position. Release the brake. Make sure the parking brake is completely released before you move in a forward or reverse direction. Forward - Carefully press the top of the “Forward / Reverse” foot pedal to reach the ground speed that you need.
6 OPERATION 6.10 TRANSPORTING ______________________________________________________ Start the engine and set the throttle lever to full speed position. Release the parking brake and after ensuring that the pedal control lever is in the transport position, press the upper part of the foot pedal. The machine will move in a forward direction. Continue to push down on the foot pedal until the desired speed of the machine is reached.The foot should always be kept firmly on the pedal to maintain full control of the drive pedal.
OPERATION 6 6.13 MOWING ON SLOPES __________________________________________________ The mower is assembled for good traction and stability in normal conditions. For operation on wet grass and gradients use caution, vehicle control.will be decreased in these conditions. WARNING The vehicle can turn over in some conditions. A°...
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A Seat Belt and a ROPS is necessary to meet the Machinery Directive 2006/42/EC sections 3.2.2, seating & 3.4.3, rollover. Ransomes Jacobsen Limited recommends that a local risk assessment Is completed by the owner/user of the machine to find the risks contained in local operation.
OPERATION 6 SLOPE CALCULATION CHART Use Either of these columns but not both The result of what you are measuring Height ‘C’ in inches Height ‘C’ in millimeters Slope Angle ‘D’ Slope Angle ‘D’ measured with a 1 yard measured with a 1 measured in measured in horizontal edge ‘A’...
7 ADJUSTMENTS GENERAL PRECAUTIONS ______________________________________________ WARNING When you clean, adjust or repair this equipment, lower all the cutting units to the ground. Engage the parking brake switch, stop the engine and remove the key. Make sure the mower is parked on a solid and level surface. Never work on the mower, if the mower is only supported by the jack.
ADJUSTMENTS 7 WEIGHT TRANSFER ADJUSTMENT _____________________________________ The weight transfer bias can be adjusted on the lift valve. The valve is accessible from the front of the machine and is situated under the right hand side of the footplate when facing the machine (left hand side when viewed from the operating position).
7 ADJUSTMENTS NEUTRAL SWITCH ADJUSTMENT _______________________________________ The mower has a proximity switch (D) located on the traction pump, which signals the controller when the traction pedal is in the Neutral position. The proximity switch has a red LED to signal when the switch contacts are closed.
ADJUSTMENTS 7 TRACTION PEDAL STOPS _____________________________________________ The traction pedal has three pedal stops to limit the speed of the mower. The forward transport speed stop (A) is used to set the maximum transport speed. Make sure the mow speed lever (C) is in the transport position.
7 ADJUSTMENTS CUTTING HEIGHT ADJUSTMENT (STANDARD _____________________________ Rear height of change adjustment. Start the engine and raise all three cutting decks into the transport position, turn off engine and remove ignition key. Using a 10 mm Allen key and a 17 mm spanner, remove the nut that holds the socket head screw in place (Do not discard).
ADJUSTMENTS 7 7.10 CUTTING HEIGHT ADJUSTMENT (OPTION - QUICK RELEASE PIN) ____________ Rear height of change adjustment. 1. Start the engine and raise all three cutting decks into the transport position, turn off engine and remove ignition key. Support the rear roller by holding the height of cut handle and remove the ‘R’...
7 ADJUSTMENTS 7.11) CUTTING BLADE CHANGE __________________________________________________ CAUTION Blades are extremely sharp and can cause severe cuts. For your protection, hold blade with thick leather work glove only. BLADE CHANGE 1. Start the engine and raise all three cutting decks into the transport position, then lock the lift arms.
ADJUSTMENTS 7 7.12 SEAT (MILSCO V-2853) _________________________________________________ Adjust the seat to the best location based on leg reach. A. FORE AND AFT ADJUSTMENT. To Adjust. The adjusting lever is on the left hand side of the seat below the seat cushion (B).
8 MAINTENANCE AND LUBRICATION MAINTENANCE AND LUBRICATION CHARTS ______________________________ SERVICE INTERVAL CHART Interval Item Section • Change the engine oil First 50 hours • Change the engine oil filter • Change the hydraulic filter elements • Check safety interlock system •...
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MAINTENANCE AND LUBRICATION 8 Fluid Requirements Quantity Type Engine Oil (with filter) 5.1 liters 1.12 Imp gals 1 US gals 10-30W (see specification below) Greenscare 46/ Hydraulic Oil (with filter) 28.4 liters 6.2 Imp gals 7.5 US gals Total Equivis ZS46 (ISO VG 46) Radiator Coolant 7.6 liters 1.67 Imp gals...
8 MAINTENANCE AND LUBRICATION 8.16 8.10 8.11 8.1 / 8.18 Rear wheel position moved for clarity. ENGINE LUBRICATION _________________________________________________ en-52...
The replacement engine manuals are available from the engine manufacturer. During the first 50 hours of operation, Jacobsen recommends the following. Allow the engine to reach a temperature of at least 60° C (140° F) before operation at full load.
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8 MAINTENANCE AND LUBRICATION Check Engine Oil Level Check the engine oil level before you start or at least five minutes after you stop the engine. Park the machine on level ground, remove the dipstick (A), clean with a cloth and replace in position.
Have your Jacobsen Dealer check the cooling system if you need to add coolant more than one time a month or you add more than a liter of coolant at a time.
8 MAINTENANCE AND LUBRICATION Check The Engine Coolant Level Continued How To Change Coolant To drain coolant, remove the bottom hose (A) from the radiator. Drain the engine coolant into a container. Replace the bottom hose (A) on to the radiator.
MAINTENANCE AND LUBRICATION 8 HYDRAULIC FILTER __________________________________________________ NOTICE If you open the closed hydraulic transmission circuit, you need to fill the circuit with oil before the circuit is used again. When you fill the hydraulic tank, use only clean oil. The hydraulic oil must go through a 25 micron filter before the oil enters the tank.
8 MAINTENANCE AND LUBRICATION HYDRAULIC HOSES ___________________________________________________ WARNING To prevent injury from the hot, high pressure oil, never use your hands to check for oil leaks. Use the paper or cardboard to find leaks. The hydraulic fluid pressure can have enough force to enter your skin. If hydraulic fluid has entered your skin, a doctor must remove the hydraulic fluid surgically within a few hours or gangrene can occur.
MAINTENANCE AND LUBRICATION 8 FUEL _______________________________________________________________ WARNING Refuel the mower before you start the engine. When the engine is in operation or while the engine is hot, never remove the fuel cap or add fuel to the mower. Refuel outdoors only and do not smoke when you add fuel. If the fuel spills, do not try to start the engine, but move the mower away from the area.
8 MAINTENANCE AND LUBRICATION REPLACING FUEL FILTERS ____________________________________________ Stop the engine. Open the air valve (A) at the top of the filter (B) to release system pressure. Remove fuel filter cartridge (B). Clean any fuel that spills. Assemble new filter cartridge to the filter base. Tighten the cartridge with your hand.
MAINTENANCE AND LUBRICATION 8 8.11 AIR CLEANER ________________________________________________________ WARNING Fuel and its vapors are extremely flammable and explosive. Fire or explosion can cause severe burns or death. CAUTION Never start and run the engine with the air cleaner assembly or the air filter removed. NOTICE Do not use pressurized air or solvents to clean the filter.
8 MAINTENANCE AND LUBRICATION 8.13 CUTTING UNIT 674381 LUBRICATION_____________________________________ Always clean the grease fitting before and after lubricating. • Lubricate the following with Shell Darina R2 grease. • Rear roller (A) weekly of every 25 hours. NOTICE Apply grease with a manual grease gun, do not use a compressed air gun. Fill slowly until grease begins to seep out.
A blade that is not balanced will cause vibration and can damage the mower. Use a blade balancer (4254850, obtainable from your local Ransomes, Jacobsen dealer, distributor) to check the blade after you sharpen. Torque center blade bolt to 95Nm ft.Lb. (70 ft.Lb).
8 MAINTENANCE AND LUBRICATION 8.17 BATTERY ____________________________________________________________ Before you service the battery, make sure the ignition switch is in the OFF position and the key is removed. CAUTION When you service the battery, always use insulated tools. Wear applicable eye protection and clothing.
MAINTENANCE AND LUBRICATION 8 8.18 CHARGING THE BATTERY _____________________________________________ Read the battery charger manual for specified instructions on the operation of the battery charger. Remove the battery from the mower before you charge the battery. Check the level of the electrolyte is above the plates in all of the cells, unless the battery is a closed unit.
8 MAINTENANCE AND LUBRICATION 8.19 TYRES_______________________________________________________________ Check the tyre pressure as indicated in the Maintenance and Lubrication Charts, while the tyres are cool. Use an accurate low-pressure tyre gauge. Keep the tyres inflated at the correct pressure and do a check each day for wear (see section 8.1) CAUTION Do NOT try to put a tyre on the rim unless you have the training, tools and experience.
The Machinery Directive, 2006/42/EC sections 3.2.2, seating & 3.4.3, rollover. (ANSI B71.4-2012 section 20.7) Jacobsen recommends that the owner operator of the machine complete a local risk assessment on the machine to find any conditions that do not follow this rule.
Clean all plastic or rubber parts with a weak soap solution or use commercially available rubber cleaners. To keep the original high polish of the plastic parts, wax with a good grade of one-step cleaner wax. Repair damaged metal surfaces and use Ransomes Jacobsen touch-up paint. Apply wax to the equipment for maximum paint protection.
MAINTENANCE AND LUBRICATION 8 8.23 MOWER STORAGE ____________________________________________________ General Clean the mower and lubricate. Repair and paint damaged or open metal. Inspect the mower, tighten all hardware, replace worn or damaged components. Drain and fill the radiator as indicated in the Maintenance and Lubrication Charts. Drain fuel tank.
PROBLEM SOLVING ENGINE PROBLEM DIAGNOSTICS The Engine is difficult to start The Engine stops Cause Action Cause Action Check the fuel tank and fuel filter. Check the fuel tank and fill with fuel. There is no Fuel. The fuel is thick and does Remove any contamination from the Check the fuel system for air leaks.
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PROBLEM SOLVING 9 Engine Temperature above Safe Maximum. Cause Action Engine oil low. Check oil level. Fill to specified level. The fan belt is broken or Change the belt or adjust the belt has defects. tension. Coolant low. Fill to the specified level. The anti-freeze solution Add clean water only or change to is too strong.
10 QUALITY OF CUT 10.1 QUALITY OF CUT PROBLEM SOLVING __________________________________ Do a “test-cut” to measure the performance of the The following items must be checked to make sure of mower before you begin the repairs. an accurate “test cut.” An area must be available for “test cuts.”...
QUALITY OF CUT 10 10.2 THE STEP CUT ________________________________________________________ “Step cutting” occurs when the grass is cut higher on one side. The cause is mechanical wear or incorrect setting of the roller or deck caster adjustment. TN0221 NOTE: The Arrow indicates direction of travel. Possible Cause Correction The HOC (height-of-cut) settings are different on the...
10 QUALITY OF CUT 10.3 SCALPING ___________________________________________________________ “Scalping” is a condition in which some areas are cut shorter than the set height of cut. This results in very short grass or brown areas. The cause is a low height-of-cut (HOC) setting, rough surface. TN0222 NOTE: The Arrow indicates direction of travel.
QUALITY OF CUT 10 10.4 STRAGGLERS _________________________________________________________ “Stragglers” are separated blades of not cut or incor- rectly cut grass. TN0223 NOTE: The Arrow indicates direction of travel. Possible Cause Correction The cutting blade is blunt. Sharpen or replace the blade. Cutting at more than the recommended speed.
10 QUALITY OF CUT 10.5 STREAKS ____________________________________________________________ A streak is a strip of longer grass in the cutting area. The cause is a damaged blade or you turn quickly when you mow. TN0224 NOTE: The Arrow indicates direction of travel. Possible Cause Correction Damaged blade.
QUALITY OF CUT 10 10.6 WINDROWING _________________________________________________________ Windrowing is the deposit of clippings concentrated at one end of cutting unit(s) or between cutting units, forming line(s) in the direction of travel. TN0223 NOTE: The Arrow indicates direction of travel. Possible Cause Correction Grass is too tall.
10 QUALITY OF CUT 10.7 MISMATCHED CUTTER DECKS __________________________________________ “Mismatched cutting units.” This problem is identified by the pattern shown, that of different height of cut or the cut has a step appearance. When the cutting units are set at different heights or the motors turn at different speed, you will see this pattern.
QUALITY OF CUT 10 10.8 WASHBOARDING _____________________________________________________ Washboarding is a cyclical pattern of varying cutting heights, resulting in a wave-like cut appearance. In most cases, the wave tip-to-tip distance is approximately 6—8 in. (15—20 cm). Color variation (light-to-dark) may also be noticed. This condition is usually caused by a rocking motion in the cutting unit(s).
SPECIFICATIONS 12 12.1 ENGINE SPECIFICATION _______________________________________________ Model D1105-E4B Type: Vertical, Water Cooled, 4-cycle Diesel engine Number of Cylinders Bore and Stroke 78 mm x 78.4 mm (3.07 in. x 3.09 in.) Total Displacement 1.123 liters (68.53 cu.in.) Combustion Chamber Indirect Injection SAE Net Intermittent kW / rpm 18.5 kW @ 3000 rpm...
12 SPECIFICATIONS 12.2 DIMENSIONS AND WEIGHTS _________________________________________________ A Width Of Cut 183 cm 72 In. B Overall Width 195 cm 76.8 In. C Maximum Width Transport 195 cm 76.8 In. D Maximum Height With ROPS Frame Up 206.5 cm 81.3 In. E Total Length 309.8 cm 122 In...
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SPECIFICATIONS 12 3WD Option Cutting Units Lowered Front View. 3WD Option Cutting Units Raised Position Right Side View. en-85...
SPECIFICATIONS 12 12.4 VIBRATION __________________________________________________________ The machine was tested for hand and arm vibration levels. The operator was in the normal position to drive the vehicle, with two hands on the steering mechanism. The engine was in operation and the cutting device was in rotation.
12 SPECIFICATIONS 12.5 NOISE ______________________________________________________________ When the machine was tested for sound pressure (Operator Ear). The Machinery Safety Directive 2006/42/EC Exposure Of Workers To The Risks Arising From Physical Agents (Noise) Directive 2003/10/EC By compliance to: The Lawnmower Standard BS EN ISO 5395:2013 Sound Pressure Standard EN ISO 3746: 2010 Measured Sound Pressure 89.9 dB(A) ±...
SPECIFICATIONS 12 12.7 CUTTING UNIT SPECIFICATION __________________________________________ Product 674381 (Consists of 674376/77/78) Deck Width 811.4 mm deck length 1012.5 mm (Includes rear discharge and lowest HOC) Construction Heavy duty welded pressed steel Blade Length 670 mm (26.38 Inches) Number of Blades 5001 m/minute Blade Tip Speed (16408 feet/minute)
12 SPECIFICATIONS 12.8 CUTTING PERFORMANCE _____________________________________________ 1.0 hectares/hr.at 9.5 km/hr. (2.6 acres/hr at 5.9 mph) 10% allowance is included for normal overlaps and turning at the end of each cut. 12.9 RECOMMENDED LUBRICANTS _________________________________________ Grease: Shell Darina R2 lithium grease or equivalent. 12.10 ACCESSORIES ______________________________________________________ Mower Options.
13 GUARANTEE 13.1 GUARANTEE _________________________________________________________ WARRANTY Warranty is subject to specific terms and conditions, e.g. wearing parts, unapproved modifications, etc. are not included. For a full set of warranty conditions, contact your local dealer or distributor. NOTICE The use of components not provided by the manufacturer under this warranty or maintenance or repair that is improperly or incorrectly performed may void this warranty.
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