Table of Contents
Advertisement
Quick Links
Safety, Operation & Maintenance Manual
68021-E410 - AR331, Kubota® D1105-E4B, 3WD
Series ES
WARNING: If incorrectly used this machine can cause severe injury. Those who use and maintain this
machine must be trained in its proper use, warned of its dangers and must read the entire manual before
attempting to set up, operate, adjust or service the machine.
WARNING
GB
RJL 100 July 2018
United
Kingdom
679459-GB (rev.r0)
Advertisement
Table of Contents
Related Manuals for Jacobsen ES Series
Summary of Contents for Jacobsen ES Series
- Page 1 Safety, Operation & Maintenance Manual 68021-E410 - AR331, Kubota® D1105-E4B, 3WD Series ES WARNING WARNING: If incorrectly used this machine can cause severe injury. Those who use and maintain this machine must be trained in its proper use, warned of its dangers and must read the entire manual before attempting to set up, operate, adjust or service the machine.
-
Page 2: Table Of Contents
How To Drive .............. 53 How To Mow .............. 53 To Stop The Engine ........... 53 Transporting ............... 54 Transporting On A Trailer Or Flatbed ......54 Jacking Point .............. 54 Mowing On Slopes ............. 55 © 2018, Jacobsen. All Rights Reserved... -
Page 3: Introduction 2
When the machine is at its end of life, there are guidelines in this manual for the removal of the machine from use. Use only Ransomes Jacobsen Genuine spare parts to meet the machine type approval regulations specified by the European Union. -
Page 4: Product Identification
2 INTRODUCTION PRODUCT IDENTIFICATION ___________________________________________ Maximum front axle load in Kg (for all machines being driven West Road on the highway) Ransomes Europark Ipswich IP3 9TT Weight mass in Kg England Maximum rear axle load in Kg (for all machines being driven on the highway) Power rating in Kw Date code... - Page 5 INTRODUCTION 2 Location of Serial number plate The engine serial number is found on the top of the valve cover toward the front of the mower. Label shows the engine group and serial number. The engine serial number is also found on the engine block. ROPS Serial number plate Weight of ROPS West Road...
-
Page 6: Guidelines For The Disposal Of Scrap Products
“General discarded materials” area. • Do not burn discarded materials. Change the machinery records to show that the machine is not in operation and is discarded. Supply this serial number to The Ransomes Jacobsen Warranty Department to close their records. en-6... -
Page 7: Parts Manual
INTRODUCTION 2 PARTS MANUAL ______________________________________________________ To meet the standard ISO14001, Ransomes Jacobsen Limited does not send a paper parts manual with every product. To refer to the parts list for this mower you have four options: Website – www.ransomesjacobsen.com. Select the “ONLINE PARTS LOOK-UP” tab. These pages will show the parts list and the line drawings you need to help with the identification of spare parts. - Page 8 2 INTRODUCTION NOTES en-8...
-
Page 9: How To Operate Safely
Manuals in additional languages may be available on the Jacobsen or Ransomes Jacobsen website. Read all of the instructions for this mower carefully. Know the controls and the correct operation of the equipment. -
Page 10: Operation
3 SAFETY OPERATION __________________________________________________________ Never operate the engine without enough ventilation or in an enclosed area. The carbon monoxide in the exhaust fumes can increase to dangerous levels. Never carry passengers. Keep other persons or animals away from the mower. Disengage all drives and engage the parking brake before you start the engine. -
Page 11: Rollover Protective Structure
Do not weld, drill, change or bend the ROPS. Replace a damaged ROPS. Do not try to correct a damaged ROPS. Do not remove the ROPS from the mower. Ransomes Jacobsen must approve any changes to the ROPS. 3.3.2 SAFE HANDLING OF FUELS __________________________________________ The fuel and the fuel vapors are flammable. -
Page 12: Maintenance And Storage
Replace worn or damaged parts for safety. Replace damaged or worn labels. Only use parts, accessories and attachments approved by Ransomes Jacobsen. To decrease the fire hazard, remove materials that burn from the engine, muffler, battery tray and fuel tank area. -
Page 13: Important Safety Notes
By following all instructions in this manual, you increase the life of your machine and keep its maximum performance. Adjustments and maintenance must always be done by an approved technician. If additional information or service is required, contact your authorized Ransomes Jacobsen Dealer. Your dealer has personnel trained in the latest service procedures for your equipment. - Page 14 2006/42/EC sections 3.2.2, seating & 3.4.3, rollover. (ANSI b71.4-2012 section 20.7) Ransomes Jacobsen Limited recommends that the owner/user of the machine completes a local risk assessment of the machine to find any conditions that do not follow this rule. e.g. When you drive the machine next to water or on the highway.
- Page 15 SAFETY 3 WARNING Vibration Exposure Limits Exposure limits are calculated as a combination of the vibration level (magnitude) of the tool and the Daily Exposure Time (Trigger Time). E.g. A product with 5m/s² vibration can be used up to 2 hours/day to reach the EAV and up to 8 hours/day to reach the ELV.
-
Page 16: Labels
4 LABELS 4.1 SAFETY LABELS EC ____________________________________________________ 17°+ 4333660 4153197 4181865 en-16... - Page 17 LABELS 4 009034920 Caution, Stay Away From Hot Surfaces. 009034880 Caution, Fan Blade, Do Not Open Or Remove The Safety Shields While The Engine Is In Operation. 009034900 Caution, Drive Belt, Do Not Remove The Safety Shields While The Engine Is In Operation.
-
Page 18: Instruction Labels Ec
4 LABELS INSTRUCTION LABELS EC _______________________________________________ 4324674 4397486 4397486 0.7 bar 10 psi TOTAL EQUIVIS ZS 46 en-18... - Page 19 LABELS 4 4392886 19 mm 19 mm 0.75 in 0.75 in 25 mm 25 mm 1.00 in 1.00 in 31 mm 1.25 in 31 mm 1.25 in 38 mm 1.50 in 38 mm 1.50 in 44 mm 44 mm 1.75 in 1.75 in 50 mm 50 mm...
-
Page 20: Controls
CONTROLS OPERATOR WORKSTATION __________________________________________ 5.10 5.2 - Control Panel 5.3 - Throttle Control 5.4 - Armrest Adjuster 5.5 - Traction Pedal 5.6 - Mow Speed Lever 5.7 - Steering Tilt Lever 5.9 - Tow Valve 5.10 - Brake Valve (Under Floorboard) en-20... -
Page 21: Control Panel
5 CONTROLS CONTROL PANEL ___________________________________________________ 4392886 Key Switch Side Shift Switch Light Switch (Optional) Visual Display Parking Brake Switch Lift/Lower Joystick Mow Switch en-21... -
Page 22: Key Switch
CONTROLS 5.2.A KEY SWITCH ________________________________________________________ Turn the starter key to the “Start Position” to crank the engine. Let go of the key when the engine is running and the key will return to the “Run Position”. NOTE. The glow plugs operate automatically. The engine will not run from cold until the glow plugs reach their operating temperature. -
Page 23: Side Shift Switch
5 CONTROLS 5.2.E SIDE SHIFT SWITCH __________________________________________________ The side shift switch shifts the all cutting units to either the left or right. Push the lever to the left to shift the front cutting units to the left. Push the lever to the right to shift the front cutting units to the right. NOTE. -
Page 24: Warning Service Screen
CONTROLS 5.2.H.2 WARNING / SERVICE SCREEN ____________________________________________ After the initial start-up screen, the warning screen is displayed for three seconds. If there is no input required, the main screen will become visible. WARNING If a fault condition has occurred during the previous start, a pop up If incorrectly used this maching can cause severe injury. -
Page 25: Engine Start
5 CONTROLS 5.2.H.4 ENGINE START ________________________________________________________ When the key switch is turned to the start’ position and the interlocks are set, this screen is shown. To start the engine, the parking brake must be applied, the mow switch must be in the off position and the foot pedal must be in the neutral position. -
Page 26: Main Navigation
CONTROLS 5.2.H.7 MAIN NAVIGATION ______________________________________________________ When the first screen is shown on the display, press the left or right arrow keys to access the main menu. Use the up and down arrow keys to move the selection arrow up and down the list. Press the select button to select the menu option indicated by the green arrow. -
Page 27: Clock
5 CONTROLS 5.2.H.9 CLOCK ______________________________________________________________ Turn the key switch to the “Run” position. Press the left or right arrow key to display the main menu. M a i n M e n u B a c k l a p L a n g u a g e C l o c k Use the up... -
Page 28: Vehicle Settings Menu
CONTROLS 5.2.H.11 VEHICLE SETTINGS _________________________________________________ Turn the key switch to the “Run” position. Use the up or down arrow keys until the green arrow is next to vehicle status. Press the select button to select vehicle status. The vehicle settings menu has the measurement units and pin options available. -
Page 29: Enter Pin
5 CONTROLS 5.2.H.13 ENTER PIN _________________________________________________________ Turn the key switch to the “Run” position, navigate to the vehicle settings menu. Use the up and down arrow keys until the green arrow is next to pin. Use the arrow keys to highlight the correct number. Press the select button to enter the number and to advance to the next position. -
Page 30: One Touch
CONTROLS 5.2.H.14 ONE TOUCH ________________________________________________________ Turn the key switch to the run position, navigate to the pin menu. Use the up or down arrow keys until the green arrow is next to one touch. Press the select button to select one touch. -
Page 31: Inclinometer
5 CONTROLS 5.2.H.16 INCLINOMETER ____________________________________________________ Turn the key switch to the “Run” position, navigate to the pin menu. Use the up and down arrow keys until the green arrow is next to Inclinometer. Press the select button to select Inclinometer. Use the up and down arrow keys until the green arrow... -
Page 32: Reset Service Hours
CONTROLS 5.2.H.18 RESET SERVICE HOURS _____________________________________________ Turn the key switch to the “Run” position, navigate to the pin menu. Use the up or down arrow keys until the green arrow is next to reset service hours. Press the select button select reset service hours. -
Page 33: Fault Log
5 CONTROLS 5.2.H.20 FAULT LOG __________________________________________________________ Turn the key switch to the “Run” position, navigate to the service menu. Service Menu Fault Log Use the up or down arrow keys until the green arrow Time Until Service Vehicle Status is next to fault log. Press the select button to select fault log. -
Page 34: Time Until Service
CONTROLS 5.2.H.21 TIME UNTIL SERVICE ________________________________________________ Turn the key switch to the “Run” position, navigate to the service menu. Service Menu Fault Log Use the up or down arrow keys until the green arrow Time Until Service Vehicle Status is next to fault log. Press the select button to select time I/O Diagnostics until service. -
Page 35: Vehicle Status
5 CONTROLS 5.2.H.22 VEHICLE STATUS _________________________________________________ Turn the key switch to the “Run” position., navigate to the service menu. Service Menu F aul t Log Use the up or down arrow keys until the green arrow Ti m e U nti l S er v i ce Vehi cl e S tatus I/O Di agnost i cs is next to Vehicle Status. -
Page 36: Input/Output Diagnostics (I/O Diagnostics)
CONTROLS 5.2.H.23 INPUT/OUTPUT DIAGNOSTICS (I/O DIAGNOSTICS) _______________________ Turn the key switch to the “Run” position, navigate to the service menu. S e r v i c e M e n u Use the up or down arrow keys until the green arrow F a u l t L o g Ti m e U n t i l S e r v i c e Ve h i c l e S t a t u s... -
Page 37: Connector J2
5 CONTROLS 5.2.H.25 CONNECTOR J2 ____________________________________________________ Turn the key switch to the “Run” position, navigate to the service menu. Connector J2 J2-1 Lower Sol J2-2 Not Used Information shown for illustration purposes only. J2-3 Lift Sol J2-4 Fan Relay J2-5 Park Brake Sol J2-6 Fuel Hold J2-7 Not Used Press the button... -
Page 38: Connector J5
CONTROLS 5.2.H.28 CONNECTOR J5 ____________________________________________________ Turn the key switch to the “Run” position, navigate to the Service Menu. Connector J5 J5-1 Not Used J5-2 Mow Sol Information shown for illustration purposes only. J5-3 Not Used J5-4 Not Used J5-5 Not Used J5-6 Not Used J5-7 Not Used Press the button... -
Page 39: Warnings
5 CONTROLS 5.2.H.31 WARNINGS ________________________________________________________ NOTICE The number in the top right of the screen indicates the total number of current faults recorded. If more than one fault, it will cycle all current faults. 5.2.H.32 WARNING SLOPE ANGLE - ANGLE ALERT ______________________________ During work if the machine is driven on a slope greater than 17°... -
Page 40: Warning - Can Timeout
CONTROLS 5.2.H.35 WARNING - CAN TIMEOUT ___________________________________________ This screen is shown if there is a communications fault between the display and the controller. Stop the machine as soon as possible and contact your service dealer. Check the armrest and controller harness connections. CAN Timeout Press the button below the to confirm the fault. -
Page 41: Throttle Lever
5 CONTROLS THROTTLE LEVER ___________________________________________________ The throttle lever controls the engine speed. Always operate the mower at full throttle during normal operation. Fast Push the throttle lever toward the front of the mower to increase engine speed. Throttle Pull the throttle lever toward the rear of the mower to decrease engine Lever speed. -
Page 42: Mow Speed Lever
CONTROLS MOW SPEED LEVER __________________________________________________ The mow speed lever is used to limit the forward speed while mowing. When you mow, rotate the mow speed stop lever to mow position (A) so the traction pedal contacts the stop when the traction pedal is pressed. The mow speed stop can be adjusted to set specific mow speeds. -
Page 43: Tow Valve
5 CONTROLS TOW VALVE _________________________________________________________ The valve (B) is located underneath the transmission pump (A) between the engine and two section gear pump. To push the machine, disengage the parking brake, see section 5.10. Turn the screw (C) found on the left side of the transmission pump, three complete turns to the left. -
Page 44: Fuel Gauge
CONTROLS 5.11 FUEL GUAGE _____________________________________________________ The fuel gauge is located behind the left hand ROPS Mount. Always check daily to ensure that there is sufficient fuel prior to cutting. en-44... - Page 45 5 CONTROLS NOTES en-45...
-
Page 46: Operation
6 OPERATION 6.1 DAILY INSPECTION ____________________________________________________ CAUTION The inspection must be done each day with the engine turned off and while all fluids are cold. Lower the cutter equipment to the ground, engage the parking brake, stop the engine and remove the ignition key. -
Page 47: Operator Presence And Safety Interlock System
OPERATION 6 OPERATOR PRESENCE AND SAFETY INTERLOCK SYSTEM _________________ The Operator Presence And Safety Interlock System will not allow the engine to start unless the operator is sitting in the seat, the parking brake is engaged and the cutter switch is disengaged. The system stops the engine if the operator leaves the seat with the cutters engaged. -
Page 48: Procedure For Operation
6 OPERATION PROCEDURE FOR OPERATION __________________________________________ WARNING This mower has a Roll Over Protection Structure (ROPS). Always wear the seat belt with the ROPS. If the mower is overturning, hold the steering wheel. Do not try to move off the mower or leave the seat. CAUTION To prevent injury, always wear the safety glasses, protective footwear, a hard hat and ear protection. -
Page 49: To Fit The Cutting Units To The Machine
OPERATION 6 TO FIT THE CUTTING UNITS TO THE MACHINE _____________________________ NOTICE For height of cut adjustments see section 7.2 and 7.3 CAUTION Blades are extremely sharp and can cause severe cuts. For your protection, hold blade with thick leather work glove only. Cutting Unit Mounting Position the pivot shaft (A) so that the end of the shaft is flush to the rear of the welded clamp bracket. - Page 50 6 OPERATION Slide the M8 lockwasher (H) and M8 washer (G) onto the M8 bolt (I), Apply a small amount of Shell Darina R2 grease to the rear surfaces of collar (J). Install collar (J) onto pivot shaft, align holes so that the M8 bolt (I) can locate and be tightened.
- Page 51 OPERATION 6 Before installing the hydraulic motor ensure that both spacer rings are fitted. Position the hydraulic motor over the motor mounting holes, Insert an M10 carriage bolt into each motor mount hole from beneath the deck ensuring that the carriage bolt seats correctly.
-
Page 52: Operation Of The Machine
6 OPERATION OPERATION OF THE MACHINE __________________________________________ 1. Check the machine, look for worn, damaged or loose parts. Check the machine for fuel and oil leaks. Make sure that all connections are tight. Make sure that all hoses and tubes are in good condition. 2. -
Page 53: How To Drive
OPERATION 6 6.7 HOW TO DRIVE _______________________________________________________ Move the throttle control lever to the “Fast” position. Release the brake. Make sure the parking brake is completely released before you move in a forward or reverse direction. Forward - Carefully press the top of the “Forward / Reverse” foot pedal to reach the ground speed that you need. -
Page 54: Transporting
6 OPERATION 6.10 TRANSPORTING ______________________________________________________ Start the engine and set the throttle lever to full speed position. Release the parking brake and after ensuring that the pedal control lever is in the transport position, press the upper part of the foot pedal. The machine will move in a forward direction. Continue to push down on the foot pedal until the desired speed of the machine is reached.The foot should always be kept firmly on the pedal to maintain full control of the drive pedal. -
Page 55: Mowing On Slopes
OPERATION 6 6.13 MOWING ON SLOPES __________________________________________________ The mower is assembled for good traction and stability in normal conditions. For operation on wet grass and gradients use caution, vehicle control.will be decreased in these conditions. WARNING The vehicle can turn over in some conditions. A°... - Page 56 A Seat Belt and a ROPS is necessary to meet the Machinery Directive 2006/42/EC sections 3.2.2, seating & 3.4.3, rollover. Ransomes Jacobsen Limited recommends that a local risk assessment Is completed by the owner/user of the machine to find the risks contained in local operation.
- Page 57 OPERATION 6 SLOPE CALCULATION CHART Use Either of these columns but not both The result of what you are measuring Height ‘C’ in inches Height ‘C’ in millimeters Slope Angle ‘D’ Slope Angle ‘D’ measured with a 1 yard measured with a 1 measured in measured in horizontal edge ‘A’...
-
Page 58: Adjustments
7 ADJUSTMENTS GENERAL PRECAUTIONS ______________________________________________ WARNING When you clean, adjust or repair this equipment, lower all the cutting units to the ground. Engage the parking brake switch, stop the engine and remove the key. Make sure the mower is parked on a solid and level surface. Never work on the mower, if the mower is only supported by the jack. -
Page 59: Weight Transfer Adjustment
ADJUSTMENTS 7 WEIGHT TRANSFER ADJUSTMENT _____________________________________ The weight transfer bias can be adjusted on the lift valve. The valve is accessible from the front of the machine and is situated under the right hand side of the footplate when facing the machine (left hand side when viewed from the operating position). -
Page 60: Neutral Switch Adjustment
7 ADJUSTMENTS NEUTRAL SWITCH ADJUSTMENT _______________________________________ The mower has a proximity switch (D) located on the traction pump, which signals the controller when the traction pedal is in the Neutral position. The proximity switch has a red LED to signal when the switch contacts are closed. -
Page 61: Traction Pedal Stops
ADJUSTMENTS 7 TRACTION PEDAL STOPS _____________________________________________ The traction pedal has three pedal stops to limit the speed of the mower. The forward transport speed stop (A) is used to set the maximum transport speed. Make sure the mow speed lever (C) is in the transport position. -
Page 62: Cutting Height Adjustment (Option - Quick Release Pin)
7 ADJUSTMENTS CUTTING HEIGHT ADJUSTMENT (OPTION - QUICK RELEASE PIN) ____________ Rear height of change adjustment. Start the engine and raise all three cutting decks into the transport position, turn off engine and remove ignition key. Hold the height of cut handle so that the rear roller does not drop, remove quick release pin from height of cut bracket by pressing the small button and pulling the pin away from the... -
Page 63: Cutting Blade Change
ADJUSTMENTS 7 7.10) CUTTING BLADE CHANGE __________________________________________________ CAUTION Blades are extremely sharp and can cause severe cuts. For your protection, hold blade with thick leather work glove only. BLADE CHANGE 1. Start the engine and raise all three cutting decks into the transport position, then lock the lift arms. -
Page 64: Seat (Milsco V-2853)
7 ADJUSTMENTS 7.11 SEAT (MILSCO V-2853) ________________________________________________ Adjust the seat to the best location based on leg reach. A. FORE AND AFT ADJUSTMENT. To Adjust. The adjusting lever is on the left hand side of the seat below the seat cushion (B). -
Page 65: Torque Specification
Always use caution with torque values. Ransomes Jacobsen uses Grade 5 (Inch) and Grade 8.8 (Metric) Plated bolts, unless a note is given. Always check the marks on the head of the bolts for the bolt grade. For tightening plated bolts, use the value given for lubricated. -
Page 66: Maintenance And Lubrication
8 MAINTENANCE AND LUBRICATION MAINTENANCE AND LUBRICATION CHARTS ______________________________ SERVICE INTERVAL CHART Interval Item Section • Change the engine oil First 50 hours • Change the engine oil filter • Change the hydraulic filter elements • Check safety interlock system •... - Page 67 MAINTENANCE AND LUBRICATION 8 Fluid Requirements Quantity Type Engine Oil (with filter) 5.1 liters 1.12 Imp gals 1 US gals 10-30W (see specification below) Hydraulic Oil (with filter) 40 liters 6.4 Imp gals 10 US gals Total Equivis ZS46 (ISO VG 46) Radiator Coolant 7.6 liters 1.67 Imp gals...
-
Page 68: Engine Lubrication
8 MAINTENANCE AND LUBRICATION 8.16 8.10 8.11 8.1 / 8.18 Rear wheel position moved for clarity. ENGINE LUBRICATION_________________________________________________ en-68... -
Page 69: General Precautions
The replacement engine manuals are available from the engine manufacturer. During the first 50 hours of operation, Jacobsen recommends the following. Allow the engine to reach a temperature of at least 60° C (140° F) before operation at full load. - Page 70 8 MAINTENANCE AND LUBRICATION Check Engine Oil Level Check the engine oil level before you start or at least five minutes after you stop the engine. Park the machine on level ground, remove the dipstick (A), clean with a cloth and replace in position.
-
Page 71: Engine Coolant
Have your Jacobsen Dealer check the cooling system if you need to add coolant more than one time a month or you add more than a liter of coolant at a time. -
Page 72: Engine: Fan Belt - Diesel
8 MAINTENANCE AND LUBRICATION Check The Engine Coolant Level Continued How To Change Coolant To drain coolant, remove the bottom hose (A) from the radiator. Drain the engine coolant into a container. Replace the bottom hose (A) on to the radiator. -
Page 73: Hydraulic Filter
MAINTENANCE AND LUBRICATION 8 HYDRAULIC FILTER ________________________________________________________ NOTICE If you open the closed hydraulic transmission circuit, you need to fill the circuit with oil before the circuit is used again. When you fill the hydraulic tank, use only clean oil. The hydraulic oil must go through a 25 micron filter before the oil enters the tank. -
Page 74: Hydraulic Hoses
8 MAINTENANCE AND LUBRICATION HYDRAULIC HOSES ___________________________________________________ WARNING To prevent injury from the hot, high pressure oil, never use your hands to check for oil leaks. Use the paper or cardboard to find leaks. The hydraulic fluid pressure can have enough force to enter your skin. If hydraulic fluid has entered your skin, a doctor must remove the hydraulic fluid surgically within a few hours or gangrene can occur. -
Page 75: Fuel
MAINTENANCE AND LUBRICATION 8 FUEL _______________________________________________________________ WARNING Refuel the mower before you start the engine. When the engine is in operation or while the engine is hot, never remove the fuel cap or add fuel to the mower. Refuel outdoors only and do not smoke when you add fuel. If the fuel spills, do not try to start the engine, but move the mower away from the area. -
Page 76: Replacing Fuel Filters
8 MAINTENANCE AND LUBRICATION REPLACING FUEL FILTERS ____________________________________________ Stop the engine. Open the air valve (A) at the top of the filter (B) to release system pressure. Remove fuel filter cartridge (B). Clean any fuel that spills. Assemble new filter cartridge to the filter base. Tighten the cartridge with your hand. -
Page 77: Air Cleaner
MAINTENANCE AND LUBRICATION 8 8.11 AIR CLEANER ________________________________________________________ WARNING Fuel and its vapors are extremely flammable and explosive. Fire or explosion can cause severe burns or death. CAUTION Never start and run the engine with the air cleaner assembly or the air filter removed. NOTICE Do not use pressurized air or solvents to clean the filter. -
Page 78: Cutting Unit 674381 Lubrication
8 MAINTENANCE AND LUBRICATION 8.13 CUTTING UNIT 674381 LUBRICATION_____________________________________ Always clean the grease fitting before and after lubricating. • Lubricate the following with Shell Darina R2 grease. • Rear roller (A) weekly of every 25 hours. NOTICE Apply grease with a manual grease gun, do not use a compressed air gun. Fill slowly until grease begins to seep out. -
Page 79: Inspect Blades
A blade that is not balanced will cause vibration and can damage the mower. Use a blade balancer (4254850, obtainable from your local Ransomes, Jacobsen dealer, distributor) to check the blade after you sharpen. Torque center blade bolt to 95Nm ft.Lb. (70 ft.Lb). -
Page 80: Battery
8 MAINTENANCE AND LUBRICATION 8.17 BATTERY ____________________________________________________________ Before you service the battery, make sure the ignition switch is in the OFF position and the key is removed. CAUTION When you service the battery, always use insulated tools. Wear applicable eye protection and clothing. Discard used batteries in accordance with local regulations. -
Page 81: Charging The Battery
MAINTENANCE AND LUBRICATION 8 8.18 CHARGING THE BATTERY _____________________________________________ Read the battery charger manual for specified instructions on the operation of the battery charger. Remove the battery from the mower before you charge the battery. Check the level of the electrolyte is above the plates in all of the cells, unless the battery is a closed unit. -
Page 82: Tyres
8 MAINTENANCE AND LUBRICATION 8.19 TYRES_______________________________________________________________ Check the tyre pressure as indicated in the Maintenance and Lubrication Charts, while the tyres are cool. Use an accurate low-pressure tyre gauge. Keep the tyres inflated at the correct pressure and do a check each day for wear (see section 8.1) CAUTION Do NOT try to put a tyre on the rim unless you have the training, tools and experience. -
Page 83: Rops
The Machinery Directive, 2006/42/EC sections 3.2.2, seating & 3.4.3, rollover. (ANSI B71.4-2012 section 20.7) Jacobsen recommends that the owner operator of the machine complete a local risk assessment on the machine to find any conditions that do not follow this rule. -
Page 84: Care And Cleaning
Clean all plastic or rubber parts with a weak soap solution or use commercially available rubber cleaners. To keep the original high polish of the plastic parts, wax with a good grade of one-step cleaner wax. Repair damaged metal surfaces and use Ransomes Jacobsen touch-up paint. Apply wax to the equipment for maximum paint protection. -
Page 85: Mower Storage
MAINTENANCE AND LUBRICATION 8 8.23 MOWER STORAGE ____________________________________________________ General Clean the mower and lubricate. Repair and paint damaged or open metal. Inspect the mower, tighten all hardware, replace worn or damaged components. Drain and fill the radiator as indicated in the Maintenance and Lubrication Charts. Drain fuel tank. -
Page 86: Problem Solving
PROBLEM SOLVING ENGINE PROBLEM DIAGNOSTICS The Engine is difficult to start The Engine stops Cause Action Cause Action Check the fuel tank and fuel filter. Check the fuel tank and fill with fuel. There is no Fuel. The fuel is thick and does Remove any contamination from the Check the fuel system for air leaks. - Page 87 PROBLEM SOLVING 9 Engine Temperature above Safe Maximum. Cause Action Engine oil low. Check oil level. Fill to specified level. The fan belt is broken or Change the belt or adjust the belt has defects. tension. Coolant low. Fill to the specified level. The anti-freeze solution Add clean water only or change to is too strong.
-
Page 88: Quality Of Cut
10 QUALITY OF CUT 10.1 QUALITY OF CUT PROBLEM SOLVING __________________________________ Do a “test-cut” to measure the performance of the The following items must be checked to make sure of mower before you begin the repairs. an accurate “test cut.” An area must be available for “test cuts.”... -
Page 89: The Step Cut
QUALITY OF CUT 10 10.2 THE STEP CUT ________________________________________________________ “Step cutting” occurs when the grass is cut higher on one side. The cause is mechanical wear or incorrect setting of the roller. TN0221 NOTE: The Arrow indicates direction of travel. Possible Cause Correction The HOC (height-of-cut) settings are different on the... -
Page 90: Scalping
10 QUALITY OF CUT 10.3 SCALPING ___________________________________________________________ “Scalping” is a condition in which some areas are cut shorter than the set height of cut. This results in very short grass or brown areas. The cause is a low height-of-cut (HOC) setting, rough surface. TN0222 NOTE: The Arrow indicates direction of travel. -
Page 91: Stragglers
QUALITY OF CUT 10 10.4 STRAGGLERS _________________________________________________________ “Stragglers” are separated blades of not cut or incor- rectly cut grass. TN0223 NOTE: The Arrow indicates direction of travel. Possible Cause Correction The cutting blade is blunt. Sharpen or replace the blade. Cutting at more than the recommended speed. -
Page 92: Streaks
10 QUALITY OF CUT 10.5 STREAKS ____________________________________________________________ A streak is a strip of longer grass in the cutting area. The cause is a damaged blade or you turn quickly when you mow. TN0224 NOTE: The Arrow indicates direction of travel. Possible Cause Correction Damaged blade. -
Page 93: Windrowing
QUALITY OF CUT 10 10.6 WINDROWING _________________________________________________________ “Windrowing” is a increase of cut grass in the corner of the cutting units or between the cutting units, that leaves lines in the direction of travel. TN0223 NOTE: The Arrow indicates direction of travel. Possible Cause Correction Grass is too tall. -
Page 94: Mismatched Cutter Decks
10 QUALITY OF CUT 10.7 MISMATCHED CUTTER DECKS __________________________________________ “Mismatched cutting units.” This problem is identi- fied by the pattern shown, that of different height of cut or the cut has a step appearance. When the cut- ting units are set at different heights or the motors turn at different speed, you will see this pattern. - Page 95 QUALITY OF CUT 10 NOTES en-95...
-
Page 96: Fuses And Relays
11 FUSES AND RELAYS 11.1 FUSE AND RELAY/COMPONENT IDENTIFICATION _________________________ 30 F5 30 F3 40 F2 30 F9 en-96... - Page 97 FUSES AND RELAYS 11 FUSES Component Rating Type Description 10 Amp Mini Accessory Socket, 4WD Relay (R5). 40 Amp Mini Glow Plug Relay (R2), Glow Plugs. 30 Amp Mini Run Relay (R1). 15 Amp Mini Console Interlock, Work Light. 30 Amp Mini Fan Power.
- Page 98 11 FUSES AND RELAYS NOTES en-98...
-
Page 99: Specifications 12
SPECIFICATIONS 12 12.1 ENGINE SPECIFICATION _______________________________________________ Model D1105-E4B Type: Vertical, Water Cooled, 4-cycle Diesel engine Number of Cylinders Bore and Stroke 78 mm x 78.4 mm (3.07 in. x 3.09 in.) Total Displacement 1.123 liters (68.53 cu.in.) Combustion Chamber Indirect Injection SAE Net Intermittent kW / rpm 18.5 kW @ 3000 rpm... -
Page 100: Dimensions And Weights
12 SPECIFICATIONS 12.2 DIMENSIONS AND WEIGHTS _________________________________________________ A Width Of Cut 183 cm 72 In. B Overall Width 195 cm 76.8 In. C Maximum Width Transport With Floating Head At 25 mm Height Of Cut 195 cm 76.8 In D Maximum Height With ROPS Frame Up 206.5 cm 81.3 In. - Page 101 SPECIFICATIONS 12 3WD Option Cutting Units Lowered Front View. 3WD Option Cutting Units Raised Position Right Side View. en-101...
-
Page 102: Machine Specification
12 SPECIFICATIONS 12.3 MACHINE SPECIFICATION _____________________________________________ Frame construction: Heavy duty steel chassis with box section frame rails. Cutter Deck Drive: AR331, Fixed displacement hydraulic motors directly coupled to cutting unit. Transmission: 3WD Transmission: Hydrostatic closed loop parallel cross series SureTrac system. Variable displacement piston pump. -
Page 103: Vibration
SPECIFICATIONS 12 12.4 VIBRATION __________________________________________________________ The machine was tested for hand and arm vibration levels. The operator was in the normal position to drive the vehicle, with two hands on the steering mechanism. The engine was in operation and the cutting device was in rotation. -
Page 104: Noise
12 SPECIFICATIONS 12.5 NOISE ______________________________________________________________ When the machine was tested for sound pressure (Operator Ear). The Machinery Safety Directive 2006/42/EC Exposure Of Workers To The Risks Arising From Physical Agents (Noise) Directive 2003/10/EC By compliance to: The Lawnmower Standard BS EN ISO 5395:2013 Sound Pressure Standard EN ISO 3746: 2010 Measured Sound Pressure 89.9 dB(A) ±... -
Page 105: Cutting Unit Specification
SPECIFICATIONS 12 12.7 CUTTING UNIT SPECIFICATION __________________________________________ Product 674381 (Consists of 674376/77/78) Deck Width 811.4 mm deck length 1012.5 mm (Includes rear discharge and lowest HOC) Construction Heavy duty welded pressed steel Blade Length 670 mm (26.38 Inches) Number of Blades 5001 m/minute Blade Tip Speed (16408 feet/minute) -
Page 106: Cutting Performance
12 SPECIFICATIONS 12.8 CUTTING PERFORMANCE _____________________________________________ 1.0 hectares/hr.at 9.5 km/hr. (2.6 acres/hr at 5.9 mph) 10% allowance is included for normal overlaps and turning at the end of each cut. 12.9 RECOMMENDED LUBRICANTS _________________________________________ Grease: Shell Darina R2 lithium grease or equivalent. 12.10 ACCESSORIES ______________________________________________________ Mower Options. -
Page 107: Certificates Of Conformity
SPECIFICATIONS 12 12.11 CERTIFICATES OF CONFORMITY _________________________________________ Ransomes Jacobsen Limited West Road, Ransomes Europark, Ipswich, England, IP3 9TT 068021-E410 Jacobsen AR331 Ride on Rotary Mower ES000301 - ES999999 D1105-E4B 18.5 kW @ 3000 RPM 183 cm (72 in) 2006/42/EC (Machinery Directive) - Page 108 12 SPECIFICATIONS 12.11 CERTIFICATES OF CONFORMITY __________________________________________ Jacobsen AR331 89.9 dB(A) ±1.05 Leq (2006/42/EC) Engine Speed 3150 rpm EN ISO 5395-2013 (Garden Equipment Safety) EN ISO 14982:2009 (EMC) EN ISO 3744:1995 (Sound Power) EN ISO 3746:2010 (Sound Pressure) EN 1032:2003+A1:2008 (Vibration W/B)
- Page 109 SPECIFICATIONS 12 12.11 CERTIFICATES OF CONFORMITY _______________________________________ Ransomes Jacobsen Limited West Road, Ransomes Europark, Ipswich, England, IP3 9TT Product Code Serial Number Description 674381 27 Inch (686 mm) Truedeck (Consists of 674376/77/78). 674376 BP000301-BP999999 Left Hand 27 Inch (686 mm) Truedeck...
- Page 110 Hálfsamsettan vélbúnað má ekki taka í notkun fyrr en vottað hefur verið að endanlegi vélbúnaðurinn sem setja á hann í samræmist ákvæðum tilskipunar 2006/42/EC. Delvis ferdigstilt maskineri skal ikke tas i bruk før det endelige maskineriet som dette skal integreres i, er erklært å være i overensstemmelse med bestemmelsene i direktiv 2006/42/EF. Ransomes Jacobsen Limited West Road, Ransomes Europark,...
- Page 111 SPECIFICATIONS 12 NOTES en-111...
-
Page 112: Guarantee
13 GUARANTEE 13.1 GUARANTEE _________________________________________________________ WARRANTY Warranty is subject to specific terms and conditions, e.g. wearing parts, unapproved modifications, etc. are not included. For a full set of warranty conditions, contact your local dealer or distributor. NOTICE The use of components not provided by the manufacturer under this warranty or maintenance or repair that is improperly or incorrectly performed may void this warranty. - Page 113 Copyright © 2018 by Ransomes Jacobsen Ltd All rights reserved. No part of this publication may be reproduced, distributed, or transmitted in any form or by any means, including photocopying, recording, or other electronic or mechanical methods, without the prior written permission of Ransomes Jacobsen Ltd.
- Page 114 Europe & Rest of The World Except North & South America Ransomes Jacobsen Limited West Road, Ransomes Europark, Ipswich, IP3 9TT English Company Registration No. 1070731 www.ransomesjacobsen.com North & South America Jacobsen 1451 Marvin Griffin Road, Augusta, Georgia 30906 - 3852, USA...