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Summary of Contents for Sumake SFR20
- Page 1 Operation Manual SFR20 ITEM NO.: AUTOMATIC SCREW FEEDER SFR20-I-2011C-K2...
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Page 2: Safety Instructions
SAFETY INSTRUCTIONS PLEASE NOTE FOLLOWING CONDITIONS BEFORE USING SUMAKE SFR20 For a normal performance, please install this machine on a flat and stable ◎ working table, do not slant or pad, otherwise machine function might be affected. Turn off the power switch and unplug the AC adaptor when this machine ◎... -
Page 3: Table Of Contents
CONTENTS CHECK BEFORE OPERATION ............１ CHECK THE SCREW SIZE ................１ FUNCTIONS WITH ADJUSTING HOLES ON HOUSING AND PCB .. １ ADJUSTMENT ................2 ADJUST THE RAIL ASSEMBLY ................. 2 DISMANTLE THE RAIL ASSEMBLY ............. 2 ADJUST THE WIDTH OF RAIL ASSMEBLY ..........5 INSERT THE RAIL ASSEMBLY .............. -
Page 4: Check Before Operation
CHECK BEFORE OPERATING CHECK THE SCREW SIZE Measure the size precisely on each part of applied screw with a caliper. Table a. Dia. of Screw Head Height of Screw Head Screw Length Dia. of Screw Bolt. Screw Total Length FUNCTIONS WITH ADJUSTING HOLES ON HOUSING AND PCB A. -
Page 5: Adjustment
ADJUSTMENT After checking the screw size, it needs to adjust all related parts according to the screw size for the first use. ADJUST THE RAIL ASSEMBLY DISMANTLE THE RAIL ASSEMBLY 1. Remove the fixing screws of guide assembly, dismantle the guide assembly. 2. - Page 6 3. Dismantle the fixing screws*4 of feeding structure, and take it off. 4. Facing the machine, loosen the screw of lock gate, open the lock gate upward and fasten screw. Open the lock gate wide 5. Remove the fixing screws of rail assembly...
- Page 7 6. Draw out the rail assembly from the machine. ※ NOTE THE FOLLOWING WHEN MAKING ABOVE ADJUSTMENT ※ a. Before dismantle the rail assembly, please confirm the lock gate status is open. b. Dismantle the guide assembly first, and then take off the front housing. c.
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Page 8: Adjust The Width Of Rail Assmebly
ADJUST THE WIDTH OF RAIL ASSEMBLY 1. Remove the fixing screw on the rear end of rail assembly. 2. Remove the fixing screw on the front end of side of rail assembly, take off the tooling plate. 3. According to Table b, insert the suitable tooling plate into the rail groove for the width required and tighten the screw of step 2. - Page 9 4. Insert the tooling plate in the rear end of rail according to Table b, fasten the screw of step 1. ※ COMBINATION OF THE THICKNESS FOR REFERENCE ※ Table b Dia. of Screw Bolt (d) mm Accessory-Tooling Plate (Rear) mm 1.0mm 1.2mm 1.4mm...
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Page 10: Insert The Rail Assembly
INSERT THE RAIL ASSEMBLY 1. After the width adjustment of rail assembly, insert it into machine, and then fasten screw. 2. Install the feeding structure, and then fasten screw. 3. Loosen the fixing screw of rail assembly, keep 0.2~0.5mm open space between the front end of rail assembly to circled plate, and then fasten screw. - Page 11 4. Set the lock gate, keep 0.2~0.5mm open space between gate to rail assembly. 0.2~0.5mm ※ NOTE THE FOLLOWING WHEN MAKING ABOVE ADJUSTMENT ※ a. When inserting the rail assembly, it must to keep 0.2~0.5mm open space from the circled plate. b.
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Page 12: Adjust The Holding Plate
ADJUST THE HOLDING PLATE 1. Loosen the screw of fixing holding plate. 2. Adjust the height of holding plate by tooling plate, and fasten the screw of step 1. 3. Place some screws into the groove and slide them up and down, to check whether the movement is smoothly. -
Page 13: Adjust The Feeding Structure
ADJUST THE FEEDING STRUCTURE 1. Loosen the fixing screw of feeding structure 2. Adjust the groove of circled plate to the middle of rail, and then fasten the screws of step 1. ※ NOTE THE FOLLOWING WHEN MAKING ABOVE ADJUSTMENT ※ a. -
Page 14: Adjsut The Sensor Function
ADJUST SENSOR FUNCTION 1. Loosen the fixing screw of sensor fixing plate ..2. Make sure to cover half of the hole, and then fasten the screw of step 1. ※ NOTE THE FOLLOWING WHEN MAKING ABOVE ADJUSTMENT ※ a. Make sure to cove half of the hole, and do adjustment to ensure the sensor function no problem. -
Page 15: Adjust The Brush
ADJUST THE BRUSH 1. Swing the brush to stay almost horizontal, loosen screw on the side of brush bracket. 2. Place 5~8 screws into the rail groove close to the holding plate rear end, loosen 2 screws on the side of the brush bracket, swing the brush down and adjust the height, the brush just touch the screw heads slightly, and tighten the screws after adjustment. -
Page 16: Operation Method
OPERATION METHOD LOAD SCREWS INTO CHAMBER Turn off the power first, and open the Top Cover Box. Ensure the screws are loaded without foreign materials, pour in screws until they come up to 1~2mm below the top on both sides of the rails. All objects other than applied screw are deemed as foreign material which should be removed first;... -
Page 17: Display Panel Operation
OPERATION MANUAL DISPLAY PANEL FUNCTIONS OF KEYS ON PANEL SET：SET FUNCTION OK：CONFIRM (COUNTER FUNCTION） UP：INCREASE VALUE（ADDEND KEY） DOWN：DECREASE VALUE（SUBTRAHEND KEY） DESCRIPTON OF FUNCTION 1. Total counting status： Press OK to switch the status for counting value automatically or setting counting. 2. - Page 18 3.3 Either in operation or standby status, press SET 3 times to configure precaution buzzer, LED monitor shows flicker, 00 to turn on buzzer and 01 to turn off buzzer, press UP or DN to adjust (Default setting is 00), with or without pressing any key in 3 seconds, setting will be completed with buzzer alert.
- Page 19 3.8 Either in operation or standby status, press SET 8 times to configure motor rotation speed, LED monitor shows flicker, press UP or DN to configure motor rotation speed for screw feeder（Default setting value depends on screw type, and setting range is 01~10） , with or without pressing any key in 3 seconds, setting will be completed with buzzer alert.
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Page 20: Maintenance & Trouble Shooting
MAINTENANCE & TROUBLE SHOOTING TURN OFF THE POWER BEFORE REPAIR RPOBLEM PROBABLE CAUSES SOLUTION There is no power supplied or Check the power supply and the cord loosened cord The screw chamber is Remove some screw out to a overloaded with too many proper level No operating or screws... -
Page 21: Maintenance & Cleaning
MAINTENANCE & CLEANING Turn off the POWER before performing maintenance and cleaning. CLEANING AND MAINTENANCE THE BRUSH Using the dry cotton to wipe the brush to remove the dust. Swing the brush by hand and adjust the height of the brush to make the brush in touch with screw heads. Replace the brush when brush hair is too worn and cannot wipe down screws in an improper position. -
Page 22: Warranty Card
WARRANTY CARD The warranty is valid for 12 months from purchase date (based on 8 working hours a day). Please contact your supplier during the warranty period for repair or maintenance. The parts of screw-feeder include the warranty parts and the non-warranty parts. The warranty parts include: One (1) year limited warranty parts including：PCB, sensor and AC adaptor. - Page 23 EU Declaration of Conformity (DOC) SUMAKE INDUSTRIAL CO., LTD. 4F, No. 351, Yangguang St., Neihu District, Taipei City, Taiwan declare in sole responsibility that the equipment Equipment： AUTOMATIC SCREW FEEDER Model/ Serial No.： SFR20 The object of the declaration described above is in conformity with the relevant union harmonization legislation: ...
- Page 24 NOTE www.SUMAKE.com www.AIRCOMPRESSOR.com.tw...
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