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Sumake SFR50 Instruction Manual

Automatic screw feeder
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INSTRUCTION MANUAL
SFR50
ITEM NO.:
AUTOMATIC SCREW FEEDER
SFR50-I-2401D-K2
1

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Summary of Contents for Sumake SFR50

  • Page 1 INSTRUCTION MANUAL SFR50 ITEM NO.: AUTOMATIC SCREW FEEDER SFR50-I-2401D-K2...
  • Page 2 Safety Instructions Please Note Following Conditions Before Using SUMAKE SFR50 or a normal performance, please install this machine on a flat and stable ◎ working table, do not slant or pad, otherwise machine function might be affected. ◎ Turn off the power switch and unplug the AC adaptor when this machine is not being used for a period of time.

  • Page 3: Table Of Contents

    CONTENTS Check Before Operation ................. 2 Accessories Included .................. 2 Check The Screw Sise ................2 Function With Adjusting Holes On Housing And PCB ....... 3 Adjustment ...................... 4 Adjust The Rail Assembly ................4 Dismantle The Rail Assembly .............. 4 Adjust The Width Of Rail Assembly ...........

  • Page 4: Check Before Operation

    Check Before Operation Accessories Included Please check if there are complete accessories included with your SFR50: HEX Wrench 2.0*107mmL Type*1 Power Controller AC 100~240V/DC12V*1 Orbit Front-End Chip Rule Orbit Back-End Chip Rule 20*10*0.2mm*2pcs&0.5mm*6pcs 20*10*0.2mm*2pcs&0.5mm*6pcs Instruction Manual*1 Check The Screw Sise Measure the size precisely on each part of applied screw with a caliper.

  • Page 5: Function With Adjusting Holes On Housing And Pcb

    Function With Adjusting Holes On Housing And PCB A LOCK GATE B POWER C INDICATION D DC POWER E GROUNDING F SIGNAL WIRE...

  • Page 6: Adjustment

    Adjustment After checking the screw size, it needs to adjust all related parts according to the screw size for the first use. Adjust The Rail Assembly Dismantle The Rail Assembly 1. Remove the fixing screws (6pcs) of front housing and take off the front housing. Dismantle the fixing screws (4pcs) of feeding structure and take it off.
  • Page 7 Facing the machine, use Hex wrench to loose the screw clockwise to open the lock gate rightward. Remove the fixing screws of rail assembly. The fixing screws of rail assembly Draw out the rail assembly from the machine. ※Note the following when making above adjustment※ a.

  • Page 8: Adjust The Width Of Rail Assembly

    Adjust The Width of Rail Assembly 1. Remove the fixing screws on the front end of rail assembly. 2. Remove the screws on the rear end of rail assembly. Then take off the tooling plate. 3. According to Table b, insert the suitable tooling plate into the front and rear end of the rail.
  • Page 9 ※ Combination Of The Thickness For Reference ※Table b Accessory-Tooling Plate Accessory-Tooling Plate Dia. of Screw Dia. of Screw Bolt (d) mm Bolt (d) mm (Rear) mm (Rear) mm 0.5*2+0.2*2=1.4 0.2 + 0.5 * 5 = 2.7 0.5 * 3 = 1.5 0.2 + 0.5 * 6 = 3.2 0.2 * 2 + 0.5 * 3 = 1.9 0.2 + 0.5 * 7 = 3.7...

  • Page 10: Insert The Rail Assembly

    Insert The Rail Assembly 1. After the width adjustment of rail assembly, insert it into machine, and then fasten the fixing screw. 2. Install the feeding structure. Then fasten the screws.
  • Page 11 3. Set the lock gate, keep 0.2~0.5mm open space between gate to rail assembly. 0.2~0.5mm 4. Loosen the fixing screw of rail assembly. Keep 0.2~0.5mm open space between the front end of rail assembly and circled plate. Then fasten the screws.

  • Page 12: Force-Down Plate Adjustment

    Force-down plate adjustment 1. Loosen fixing screw on force-down plate. 2. Use accessory tooling plate adjust height of force-down plate and then fasten screw in step 1. 3. Put some screws into the groove and slide it up, to check whether the movement is smooth.

  • Page 13: Distribution Mechanism Adjustment

    Distribution Mechanism adjustment 1. Loosen fixing screw from front of distribution mechanism. 2. Align disc gap with central of rail by adjust front of distribution mechanism by left and right, Fasten the loosen screw in step 1. 3. Loosen two hexagon screws.
  • Page 14 4. Adjust from part by up and down to make disc and rail flush, and then fasten loosen screw in step 3. Flush ※ Note The Following When Making Above Adjustment ※ a. Align disc gap with central of rail, and upper plane cannot higher than upper plane of front rail.

  • Page 15: Adjust Sensor Function

    Adjust Sensor Function 1. Loosen the fixing screw of sensor fixing plate. 2. Make sure to cover half of the hole, and then fasten the screw of step 1. ※Notice※ a. Make sure to cove half of the hole and do adjustment to ensure the sensor function no problem.

  • Page 16: Adjust V Chase On Scooping Chamber Back

    Adjust V Chase on Scooping Chamber Back The V Chase is located on top of the rail and fastened to the back of Roller Assembly. The purpose is to catch fallen screws from the Rollers, and guide screws back to the rail. 1.

  • Page 17: Adjust The Brush

    Adjust the Brush 1. Swing the brush to stay almost horizontal, loosen screw on the side of brush bracket. 2. Place 5~8 screws into the rail groove close to the holding plate rear end and loosen 2 screws on the side of the brush bracket. Swing the brush and adjust the height until the brush just touch the screw heads slightly and tighten the screws after adjustment.

  • Page 18: Method Of Operation

    Method of Operation Load Screws into the Chamber Turn off the power first and open the Top Cover Box. Ensure the screws are loaded without foreign materials, pour in screws until they come up to 1~2mm below the top on both sides of the rails.

  • Page 19: Signal Connector Board

    Signal Connector Board Note: For signal output wires, red is positive, and black is negative NPN type PLC: Connect the red wire to the input point and the black wire to 0V. PNP type PLC: Connect the red wire to 24V and the black wire to the input point.

  • Page 20: Counter Interface Operation

    Counter interface operation Display interface diagram Setting： 1. Press the SET button for 3 seconds to enter system setting. Select setting options when the SET light is on. Now the first two digits led are flashing for changing and press the UP or DN button to select item number that you wish to change its value.
  • Page 21 Feature Comparison Table Item Feature Definition (UP/ DN) Target Quantity Count Quantity Setting (Value: 00~99 screws (00 means Off this function)) Count Quantity Increment or Item 01 Count Method Decrement Setting (Value: 00 Increment; 01 Decrement) Buzzer is on or off Buzzer Setting (Value: 00 ON;...
  • Page 22 turning only. Others like vibration and roller motors do not work. In the meantime, the infrared value will be showed over on the display panel. However, it is time to adjust the height base on the display. Normally, set value to 2500 without screw. Reboot the screw feeder after adjustment.

  • Page 23: Troubleshooting

    Troubleshooting Please power off for examination once needed. Status Caused Solution No AC power or loose cable Check the power controller Screws quantity too much Take some screws out Switch, motor, PCB Replace Switch, motor or PCB malfunction No action after power on or come with Screws fall in to the inside of Clean it up...

  • Page 24: Maintenance & Cleaning

    Maintenance & Cleaning Turn off the POWER before performing maintenance and cleaning. CLEANING AND MAINTENANCE THE BRUSH： Using the dry cotton to wipe the brush to remove the dust, Swing the brush by hand and adjust the height of the brush to make the brush in touch with screw heads. Replace the brush when brush hair is too worn and cannot wipe down screws in an improper position.

  • Page 25: International Warranty Conditions

    International Warranty Conditions The warranty is valid for 12 months from purchase date (based on 8 working hours a day). Please contact your supplier during the warranty period for repair or maintenance. NOTE: ❖ The service cost shall be considered as chargeable if the failure/cost was induced by any of the following conditions: -Failure due to improper handling or un-authorized modification.
  • Page 26 EU Declaration of Conformity (DOC) SUMAKE INDUSTRIAL CO., LTD. 4F, No. 351, Yangguang St., Neihu District, Taipei City, Taiwan declare in sole responsibility that the equipment Equipment： AUTOMATIC SCREW FEEDER Model/ Serial No.： SFR50 The object of the declaration described above is in conformity with the relevant union harmonization legislation: ...
  • Page 28 NOTE www.SUMAKE.com www.AIRCOMPRESSOR.com.tw...

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