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Summary of Contents for Kärcher IVR 100/40-Pp Sc
- Page 1 Translation of the Original Operating Manual IVR 100/40-Pp Sc, IVR 100/75-Pp Sc...
- Page 2 Copyright Copyright by Kärcher Industrial Vacuuming GmbH Robert-Bosch-Straße 4-8 73550 Waldstetten GERMANY 2/46...
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Page 3: Table Of Contents
Safety Instructions ..........................6 Terms ..............................6 1.1.1 Operation ............................6 1.1.2 Maintenance ..........................6 1.1.3 Qualified Staff ..........................6 Symbols ............................. 6 General safety information ......................... 8 Delivery, internal transportation, unpacking ..................9 Delivery .............................. 9 Internal transport ..........................9 2.2.1 Dimensions and weight ........................ - Page 4 Maintenance of the compressed air drive unit /40, /75, /110, /150 ..........24 9.4.1 General notes ..........................24 9.4.2 Checking for best suction power....................24 9.4.3 Servicing the vacuum pump ......................24 9.4.4 Special designs ..........................25 9.4.5 Spare parts note .......................... 25 Disassembly of the bag-type filter ....................
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Page 5: Safety Instructions
Safety Instructions 5/46... -
Page 6: Terms
Safety Instructions Safety Instructions Terms 1.1.1 Operation includes installation, initiation (placing at disposal for usage), operation (handling, connection, disconnection, etc.) 1.1.2 Maintenance includes control and attendance (inspections, revisions), maintenance and repair (detection of errors and their elimination). 1.1.3 Qualified Staff are employees authorised by the person responsible for the security of the installation to carry out the operations required in each case and who are able to recognise and avoid possible dangers by reason of their training, experience and instructions as well as their knowledge of relevant norms,... - Page 7 Safety Instructions that a product fulfils the requirements imposed on the manufacturer by the European Community. Only use with safety shoes (acc. to EN ISO 20345) Only use with work gloves Respiratory protection (EN 149:2001) Use protective clothing (acc. to EN 13982-1) Use protective glasses (acc.
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Page 8: General Safety Information
Safety Instructions General safety information WARNING While operating electrical machines, certain parts of them are inevitable alive dangerously or under mechanical stress. Due to their electrical and mechanical functional properties, machines can cause severe injuries and damage to property. This particularly applies in the event of incorrect use, operation or maintenance, or in the event of unauthorized interventions! ... -
Page 9: Delivery, Internal Transportation, Unpacking
Delivery, internal transportation, unpacking Delivery, internal transportation, unpacking Delivery Unload the scope of delivery on level ground with sufficiently sized industrial trucks. Internal transport Transport scope of supply to the site of setup secured against movement or tipping with a sufficiently sized industrial truck. -
Page 10: Appliance Description
Appliance description Appliance description Intended Use NOTICE • This device, which has been delivered ready for operation, is designed as a wet and dry vacuum cleaner for commercial and industrial applications e.g. in hotels, schools, hospitals, factories, shops, offices and rent transactions. It is particularly suitable for vacuuming up chips, granulate, silt and flammable liquids (flashpoint over 55°C) ... -
Page 11: Non-Intended Use
Appliance description Non-Intended Use NOTICE For all personal injuries and material damages, which are caused by a not -asdirected- use, the operator and not the manufacturer of the machine is responsible for ! • May not be used outdoors! WARNING •... -
Page 12: Layout And Function
Layout and function Layout and function Main dimensions Kärcher industrial vacuum cleaners and mobile dust collectors are delivered in operational condition Technical data Pp-drive units for system-ø517 Technical Data Unit /110 /150 Extraction air volume max. [litres/ 5690 12200 16250 20313 min] Compressed air demand... -
Page 13: Ambient Conditions
Layout and function Ambient conditions permitted ambient temperature: max. +40°C min. -20°C Intake temperature of medium being pumped: max. +40°C Blow-off temperature of medium being pumped: max. +135°C Installation height: max. 1000m above sea level May not be used outdoors! 13/46... -
Page 14: Main Components
Main components Main components Components Drive unit Pocket filter Reducing sleeve Filter tank/chassis Collection container Suction hose unit Nozzle Functional description of the chip suction plant A vacuum is generated in the collecting tank by means of suction turbines in the drive unit. The raw air is sucked in through the nozzle and the suction tube. -
Page 15: Initiation
Initiation Initiation Only use with safety shoes (acc. to EN ISO 20345) Initial operation of the chip CAUTION This Kärcher industrial vacuum cleaner may only be operated when wearing safety shoes • The operating conditions must match the data on the plate and the supplied documentation, if applicable. -
Page 16: Connection Chart
Initiation Connection chart Vacuum pump (1) Compressed air connection (2) (5.6 bar) Type Connection at least DN 19 DN 20 /110 DN 25 /150 DN 32 Solenoid valve, ball valve, etc. (3), on site Vacuum connection P-(4) ... -
Page 17: Operation
Operation Operation Operation CAUTION • Only operate the device with the parking brakes activated. • Only move the device at walking speed. Act with care. In case of sloping paths, bring in a second person to help. Operation compressed air drive = Pump extracts continually = Pump is out of operation EXTERNAL = external control via miniature quick-action couplings... -
Page 18: Suction Process
Operation Suction process NOTICE • When vacuuming up liquids only immerse halfway, so that sufficient air is absorbed • When vacuuming up dust only immerse halfway, so that sufficient air is absorbed • Insert desired suction nozzle into the plug-in cone on the handle of the suction tube. Do not immerse the entire area of the nozzle! Hold the nozzle diagonally to the suction surface, so that both air and liquid are absorbed... -
Page 19: Filter Cleaning
Operation Filter cleaning 7.4.1 Manual filter cleaning CAUTION • After deactivation of the extraction turbine, clean the fine dust pocket filter by manual filter cleaning by shaking movement of the hand shaker grip. • If the plant is operating permanently a certain point of time for cleaning has to be fixed by the operating staff and the fine dust pocket filter has to be cleaned. - Page 20 Operation Before emptying the dust container, switch off the device and wait for the engine to stop. In addition, the pocket filter "1" should be shaken off, then wait approx. 60 seconds until the dust has settled in the collection container. •...
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Page 21: Troubleshooting And Fault Elimination
Troubleshooting and fault elimination Troubleshooting and fault elimination Safety instructions WARNING If harmful substances escape due to a defect (eg filter defect), the machinery must be switched off immediately and the room has to be aired or leave! Before taking up work at the industrial extractor, the industrial extractor must be properly •... -
Page 22: Maintenance/Repair
Maintenance/Repair Maintenance/Repair Maintenance regulations NOTICE Suitable work gloves must always be worn when carrying out maintenance and service tasks, in order to prevent injuries and soiling with contaminated substances Respiratory protection (EN 149:2001) Use protective glasses (acc. to DIN EN 166 1349-BT) Use protective clothing (acc. -
Page 23: Maintenance Intervals Table
Maintenance/Repair Maintenance intervals table Interval Check Measure daily Pocket filter clean Suction hose leaking? (see wear parts Replace hose list) Collecting tank full? Empty collecting tank Area filter contaminated? (see wear Clean filter parts list) ... -
Page 24: Maintenance Of The Compressed Air Drive Unit /40, /75, /110, /150
Maintenance/Repair Maintenance of the compressed air drive unit /40, /75, /110, /150 9.4.1 General notes This compressed air drive unit contains no moving parts except for the integrated differential piston valve and is nearly maintenance-free. NOTICE We recommend checking the operating pressure and vacuum filter every day. The vacuum filter must be cleaned if contaminated. -
Page 25: Special Designs
Maintenance/Repair Tighten lid screws, observe torque: Front sheet with operating elements: tighten slightly, approx. 1Nm Silencer: tighten slightly, approx. 1Nm Screws at the side lids: the 4 corner screwsapprox. 1Nm all other screws: 2.5 to 3Nm NOTICE If the pump does not reach the maximum vacuum of 90% after this process, contact your dealer or Kärcher Industrial Vacuuming GmbH (phone: +49(0)7171-94888-523) directly. -
Page 26: Disassembly Of The Bag-Type Filter
Maintenance/Repair Disassembly of the bag-type filter NOTICE Before starting work remove the plug from the wall socket! Respiratory protection (EN 149:2001) Use protective glasses (acc. to DIN EN 166 1349-BT) Suitable work gloves must always be worn when carrying out maintenance and service tasks, in order to prevent injuries and soiling with contaminated substances Use protective clothing (acc. -
Page 27: Changing The Filter Cloth For The Bag-Type Filter
Maintenance/Repair Changing the filter cloth for the bag-type filter WARNING Before starting work remove the plug from the wall socket! Suitable work gloves must always be worn when carrying out maintenance and service tasks, in order to prevent injuries and soiling with contaminated substances Respiratory protection (EN 149:2001) Use protective glasses (acc. -
Page 28: Work Steps For Pocket Filter Change
Maintenance/Repair 9.6.1 Work steps for pocket filter change (1) Remove bag-type filter insert complete from (2) filter case. Removing the filter cloth: (3) Place on a suitable flat surface with perforated plate side down, (4) Loosen hexagon nuts, (5) Remove spacer grille with leaf springs, ... - Page 29 Maintenance/Repair • At installation, in particular correct position of the fine dust pocket filter in the pre-separator container must be observed! At manual filter shaker:(1) The tab at the filter insert must be inserted into the shaft. At electric filter shaker:(2) The tab at the filter insert must be inserted into the recess 29/46...
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Page 30: Warnings On The Suction Device
Maintenance/Repair Warnings on the suction device 9.7.1 Warning sign for devices in class "M" Attention: This device contains harmful dust. Emptying and maintenance procedures, including the disposal of dust collectors, may only be performed by expert personnel wearing the appropriate protective equipment. -
Page 31: Wear Parts List
Maintenance/Repair Wear parts list Figure Designation Order number 0450018 Seal 30x6 9.980-354.0 Pressure Balancing Hose Type 2630268 A ø25, 1600mm Area filter 0.45m², category 0350107 "L", antistatic Filter cloth for pocket filter 2350112 1,75 m² category "M" antistatic Round bottom bag PE, 100 0630107A litres See spare parts list (Chapter... -
Page 32: Decommissioning, Storage
Decommissioning, storage 10 Decommissioning, storage WARNING • Switch the device off and remove the mains plug from the mains socket. • Roll up the connection cable. • Empty the collecting tank, in accordance with the instructions in the chapter "Operation, Control". •... -
Page 33: Disposal
Disposal 11 Disposal WARNING • Note preceding chapter "Decommissioning, Storage"! • The filter inserts must be disposed of separately in accordance with environmental standards, depending on the medium vacuumed up. Dispose of the device in accordance with the valid legal regulations. Correct disposal of this product (electrical waste) (applicable in the countries of the European Union and other European countries with a separate collection system) The identification on the product and on the associated literature states that it must not be disposed of... -
Page 34: Spare Parts List
Spare Parts List 12 Spare Parts List 12.1 Industrial suction unit 12.2 Industrial suction unit Item Qty. Unit Component number Version DESIGNATION Piece 2201015 Chassis without AT, complete with attachments Piece 2350111 Pocket filter 1.75 m², cat. "M" (C), as 3400256 Compressed air drive unit V12 Piece... -
Page 35: 12.3 Compressed Air Drive Unit /40, /75, /110, /150
Spare Parts List 12.3 Compressed air drive unit /40, /75, /110, /150 12.4 Compressed air drive unit /40, /75, /110, /150 Item Qty. Unit Component number Version DESIGNATION Piece 1320244 Lid with flange for compressed air drive unit /75, /110, /150 1.01 1 Piece 0350106-001... -
Page 36: 12.5 Chassis
Spare Parts List 12.5 Chassis 12.6 Chassis Item Qty. Unit Component number Version DESIGNATION Chassis, 910mm, with filter container 600mm Piece 1201005 Seal 30 x 6 Piece 0450018 Caster ø160 antistatic, 3477 DVJ 160 P63 Piece 2220021 Block roll ø160 mm, full-rubber propeller black Piece 2220002 Spare tyre antistatic ø160... -
Page 37: 12.7 Locking Device
Spare Parts List 12.7 Locking device 12.8 Locking device Item Qty. Unit Order number Component Version DESIGNATION number piece 0250193 Stud for locking device 9.980-138.0 piece 0250351 Slide block for locking device with 9.980-143.0 left-hand-thread piece 0010409 Hexagon nut ISO 4032-M10, left- 9.974-235.0 hand thread piece... -
Page 38: Collecting Container (2101026)
Spare Parts List 12.9 Collecting Container (2101026) 12.10 Collecting Container (2101026) Item Qty. Unit Order number Component Version DESIGNATION number Collection container 100 litre Piece 9.980-923.0 1100147 without sight glass, with pressure balancing nozzle, Caster ø100 mm without stop Piece 9.981-632.0 2220024 Hexagon screw M10x25 DIN 933-... -
Page 39: Spare Parts List/Drawing Collection Tank 100 Litres, V2A (1100332)
Spare Parts List 12.11 Spare parts list/drawing collection tank 100 litres, V2A (1100332) 12.12 Spare parts list/drawing collection tank 100 litres, V2A (1100332) Item Qty. Unit Component number Version DESIGNATION Collection tank 100 litres, V2A, 600mm high Piece 1100221-V2A Caster ø100 mm without stop Piece 2220024 Hexagon screw M10x25 DIN 933-8.8, zinc-plated... -
Page 40: Pressure Balancing Hose Type "A" Ø25, (2630267)
Spare Parts List 12.13 Pressure balancing hose type "A" ø25, (2630267) 12.14 Pressure balancing hose type "A" ø25, (2630267) Item Qty. Unit Component number Version DESIGNATION Hose ø25, type "A", 1300 mm long Piece 0601022 Hose ø25, type "A", 1600mm long (50l) 0601023 Hose ø25, type "A", 1800mm long 0601024... -
Page 41: Spare Parts List Suction Hose Dn 40, All Types (2600484-Z)
Spare Parts List 12.15 Spare Parts List Suction hose DN 40, all Types (2600484-Z) 12.15.1 Spare Parts List Suction hose DN 40, all Types (2600484-Z) Item Qty. Unit Component number Version DESIGNATION piece 0490149 Push-in connection bow 115° DN40 black piece 1600130 Spare hose DN40 Type "A", 3m... -
Page 42: Spare Parts List Suction Hose Dn 50, All Types (2600398-Z)
Spare Parts List 12.16 Spare Parts List Suction hose DN 50, all Types (2600398-Z) 12.16.1 Spare Parts List Suction hose DN 50, all Types (2600398-Z) Item Qty. Unit Component number Version DESIGNATION piece 0490098 Push-in connection bow 115° DN50 black piece 1600118 Spare hose DN50 Type "A", 3m... -
Page 43: 12.16.3 Spare Parts List Suction Hose Dn 70, All Types
Spare Parts List 12.16.2 Spare Parts List Suction hose DN 70, all Types 12.16.3 Spare Parts List Suction hose DN 70, all Types Item Qty. Unit Component number Version DESIGNATION Piece 1490040 Insertion bend 90°, DN 70 black Piece 1480447 Hose connection piece with outer cone DN 70 Piece 1480446... -
Page 44: 12.17 Accessories List
Spare Parts List 12.17 Accessories List Image Designation Connection size (order) DN 40 (1610115) Elastic nozzle DN 50 (1610116) DN 70 (1610117) * DN 40 (1610118) Flexible nozzle DN 50 (1610119) DN 70 (1610120) * DN 40 (1610121) Flexible grooves nozzle 13mm DN 50 (1610123) DN 40 (2610456) -
Page 45: Component Documentation
Component documentation 13 Component documentation 13.1 Documentation Multijector Comprising of the following pdf documents: 0401010 Vacuum pumps German 0401037 Original operating instructions Multijector vacuum pump These documents may be requested from Kärcher Industrial Vacuuming GmbH as a PDF file under number 0401010 or 0401037 on demand. -
Page 46: Eec-Declaration Of Conformity
The product described below: This declaration shall cease to be valid if the machine is modified without our prior approval. Designation: Industrial Vacuum Cleaner Type: IVR 100/40-Pp Sc, IVR 100/75-Pp Sc Serial number: 9.978-xxx.x Year of build: 06.2024 produced by: Kärcher Industrial Vacuuming GmbH...
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