Download Print this page

Wenger UltraStor Assembly Instructions Manual

Adjustable shelf, cover panels, closure panels, wood compartment doors, full wood door, compartment grille doors, full grille door, no doors
Hide thumbs Also See for UltraStor:

Advertisement

Quick Links

AcoustiCabinets
Contents
Important User Information � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 2
Safety Precautions � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 3
Required Tools� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4
Wall Fasteners - Not Supplied � � � � � � � � � � � � � � � � � � � � � � � � � � � 4
Supplied Hardware � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5
Cabinet Identification � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 6
Assembly - Group 1 � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 12
Assembly - Group 2 � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 14
Assembly - Group 3 � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 16
Assembly - Group 4 � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 18
Assembly - Group 5 � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 20
Assembly - Group 6 Cabinet 17 � � � � � � � � � � � � � � � � � � � � � � � � � � 22
Assembly - Group 16 Cabinet 62 � � � � � � � � � � � � � � � � � � � � � � � � � 24
Level Cabinets � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 25
Attach Doors - Description � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 27
Attach Doors - AcoustiCabinet Doors Only � � � � � � � � � � � � � � � � � � 28
Attach Doors - Grille Doors � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 29
Attach Doors - Individual Compartment Doors � � � � � � � � � � � � � � � 30
Attach Doors - Single Full-Length Doors � � � � � � � � � � � � � � � � � � � 32
Visit the Instrument Storage web page at wengercorp.com for more information.
Note: Please read and understand these instructions before proceeding�
Note: If you need additional information, contact Wenger Corporation using the information below�
©Wenger Corporation 2024
Wenger Corporation, 555 Park Drive, P�O� Box 448, Owatonna, Minnesota 55060-0448
Questions? Call�����USA: (800) 4WENGER (493-6437) • Worldwide: +1-507-455-4100 • wengercorp�com
®
(UltraStor
, AcoustiCabinets
Wood
Full Wood
Compartment
Door
Doors
Printed in USA 2024-10
Assembly Instructions
Cabinet Storage Products
®
, Adjustable Shelf, Cover Panels, Closure Panels)
Compartment
Full Grille
Grille Doors
Door
Attach Doors - Double Compartment Doors � � � � � � � � � � � � � � � � � 34
Attach Doors - Double Full-Length Doors � � � � � � � � � � � � � � � � � � � 36
Attach Backing - AcoustiCabinets Only � � � � � � � � � � � � � � � � � � � � � 38
Secure Cabinets - UltraStor � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 39
Connect Cabinets Together � � � � � � � � � � � � � � � � � � � � � � � � � � 39
Secure Cabinets to Back Wall � � � � � � � � � � � � � � � � � � � � � � � � 41
To Secure Cabinets Back-to-Back � � � � � � � � � � � � � � � � � � � � 42
Secure Cabinets - AcoustiCabinets � � � � � � � � � � � � � � � � � � � � � � � � 43
Connect Cabinets Together � � � � � � � � � � � � � � � � � � � � � � � � � � 43
Secure Cabinets 2-1/2" From Back Wall � � � � � � � � � � � � � � � � 45
To Secure Cabinets Back-to-Back � � � � � � � � � � � � � � � � � � � � 46
Finished Back Kit Installation � � � � � � � � � � � � � � � � � � � � � � � � � � � � 47
Side Cover Panel Installation � � � � � � � � � � � � � � � � � � � � � � � � � � � � 47
End Cover Panels � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 47
Center Cover Panels � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 49
Closure Panel Installation � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 50
Work Surface Tops (Cabinets 50-62 Only) � � � � � � � � � � � � � � � � � � 55
Cabinet Maintenance � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 56
Cabinet Compartment Labeling� � � � � � � � � � � � � � � � � � � � � � � � � � � 56
No Doors
Part #250B394-05

Advertisement

loading
Need help?

Need help?

Do you have a question about the UltraStor and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for Wenger UltraStor

  • Page 1: Table Of Contents

    Wall Fasteners - Not Supplied � � � � � � � � � � � � � � � � � � � � � � � � � � � 4 Secure Cabinets - UltraStor � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 39 Supplied Hardware �...
  • Page 2: Important User Information

    Wenger Corporation� Wenger Corporation does not assume any responsibility for any errors that may appear in these instructions� In no event will Wenger Corporation be liable for technical or editorial omissions made herein, nor for direct, indirect, special, incidental, or consequential damages resulting from the use or defect of these instructions�...
  • Page 3: Safety Precautions

    Safety Precautions Throughout this document you may find cautions and warnings which are defined as follows: • WARNING: Failure to follow the instruction could result in serious injury or damage to property� • CAUTION: Failure to follow the instruction could result in minor injury or damage to property� Read and understand all of these safety instructions before any assembly, installation or use�...
  • Page 4: Required Tools

    Required Tools • Open-end wrenches: • Cordless drill with 3/16" and • Tape measure 1/4", 3/8", 7/16", 1/2" 3/8" bits and sockets • Utility knife • Screwdrivers: • Plastic mallet • Impact driver flat head, phillips head • Non-marring clamps •...
  • Page 5: Supplied Hardware

    Supplied Hardware Cabinet Assembly Fasteners Wood Dowel 8-32 1/4-20 x 1.38" Insert Nut Machine Screw #8 x 5/8" Pan Head Screw 7 x 50 mm Tack Glide 1/4-20 Hex Socket Screw Insert Nut #8 x 1-1/4" #8-32 x 3/4" 1/4-20 x 5/8" Pan Head Screw 0.35 x 0.6 1/4-20...
  • Page 6: Cabinet Identification

    Cabinet Identification Locate the individual cabinet to be assembled and go the indicated page for instructions. Cabinets are grouped according to similar assembly procedures. Doors, backing, end panel installation and cabinet placement will be addressed separately. Cabinet Group 1, see page 12 Cabinet Cabinet Cabinet...
  • Page 7 250A893 250A893 250A893 Cabinet Group 1 (continued), see page 12 Cabinet Cabinet Cabinet Cabinet Cabinet Cabinet Cabinet 250A700 A893 250C880 UltraStor Cover Panel er Panel r Panel er Panel Cabinet Cabinet Cabinet Cabinet Cabinet Cabinet er Panel Cabinet Cabinet Cabinet...
  • Page 8 Cabinet Cabinet Cabinet Cabinet Cabinet 250C880 Ul 250C880 U 250C880 UltraStor Cover Panel 250C880 UltraStor Cover Panel 250C880 UltraStor Cover Panel 250C880 UltraStor Cover Panel 250C880 UltraStor Cover Panel 250C880 UltraStor Cover Panel 250C880 UltraStor Cover Panel UltraStor Cover Panel...
  • Page 9 Cabinet Identification (continued) Cabinet Group 3, see page 16 Cabinet Cabinet Cabinet Cabinet Cabinet 250C880 UltraStor 250C880 UltraStor Cover Panel Cabinet Group 4, see page 18 250A8 Cabinet Cabinet Cabinet Cabinet Cabinet Cabinet 250C880 UltraStor Cover Panel Continued on the following page...
  • Page 10 Cabinet Identification (continued) Cabinet Group 5, see page 20 Cabinet Cabinet Cabinet Cabinet Group 6, see page 22 ver Panel 250A700 250A700 250A700 250A893 Cabinet Cabinet...
  • Page 11: Before Installation

    Before Installation Overview • Assembly and installation should be performed by skilled technical persons, and only after carefully studying these instructions� • It is suggested that the cabinets are setup in a space that is large enough to safely handle the cartons, pieces, finished cabinets, and dunnage�...
  • Page 12: Assembly - Group 1

    Assembly - Group 1 Cabinets 01, 02, 04, 05, 13, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 46, 51, 52, 54, 55, 56, 57, 58, 59, 60, 61, 70, 71, 72, 73, 77, 78, 79, 80 Hardware used: #8 x 5/8"...
  • Page 13 Assembly - Group 1 (continued) Pre-Assembly Attach Glides and Levelers 1� See Detail 1F. Tack glides help protect corners and edges NOTICE while moving the cabinet into place� Push or hammer plastic tack glides (12) into the bottom For panel orientation: the left side panel (1), right side edge of the side and any center panels, about 2"...
  • Page 14: Assembly - Group 2

    Assembly - Group 2 Cabinets 08, 09, 10, 11, 14, 30, 43, 44, 45, 47, 50, 53, 65, 66, 74, 75, 81, 82 Hardware used: #8 x 5/8" Pan Tack Wood Head Screw Dowel Glide (12) 1/4-20 x 1.38" 8-32 Insert (14) 7 x 50 mm Hex Machine Screw...
  • Page 15 Assembly - Group 2 (continued) Pre-Assembly 7� Cabinets 50 and 53 only. See Detail 2E. Attach top front stretcher panel� NOTICE a� Place the top front stretcher panel (19) underneath the top panel and between the side panels� For panel orientation: The left side panel (1) and right side b�...
  • Page 16: Assembly - Group 3

    Assembly - Group 3 Cabinets 12, 15, 67, 76, 83 Hardware used: #8 x 5/8" Pan Tack Wood 1/4-20 Insert Head Screw Dowel Glide (12) 1/4-20 x 1.77" Nut (20) 8-32 Insert (14) 7 x 50 mm Hex Machine Screw Nut (5) Socket Screw (11) (60)
  • Page 17 Assembly - Group 3 (continued) Pre-Assembly 2� Attach leveler brackets� a� See Detail 3D. Attach leveler brackets (13) to the NOTICE inside of all four corners of the cabinet using #8 x 5/8" pan head screws (14)� The leveler brackets attach to For panel orientation: the left side panel (1) and right side the inside of both side panels and to the front or rear panel (2) have a notch in the bottom front corner.
  • Page 18: Assembly - Group 4

    Assembly - Group 4 Cabinets 31, 32, 33, 34, 35, 36 Hardware used: #8 x 5/8" Pan Tack Wood Head Screw Dowel Glide (12) 1/4-20 x 1.38" 8-32 Insert (14) 7 x 50 mm Hex Machine Screw Nut (5) Socket Screw Fixed Height Leveler Bracket (13) (11)
  • Page 19 Assembly - Group 4 (continued) Pre-Assembly Attach Glides and Levelers 1� See Detail 4E. Tack glides help protect corners and edges NOTICE while moving the cabinet into place� Push or hammer plastic tack glides (12) into the bottom edge of the For panel orientation: the left side panel (1) and right side panel (2) have a notch in the bottom front corner.
  • Page 20: Assembly - Group 5

    Assembly - Group 5 Cabinets 03, 06, 07 Hardware used: #8 x 5/8" Pan Tack #8 x 1-1/4" Pan Wood Head Screw Head Screw (27) Dowel Glide (12) (14) 8-32 Insert 7 x 50 mm Hex Nut (5) Socket Screw Fixed Height Leveler Bracket (13) (11)
  • Page 21 Assembly - Group 5 (continued) Align and clamp the filler panel (25) with the closure Pre-Assembly panel (26) so the pilot holes in the filler panel face the NOTICE closure panel. Both panels should be flush along all edges. For panel orientation: the left side panel (1), right side NOTICE panel (2) and any center panels (3) have a notch in the The filler panel (25) is not used on cabinets with a...
  • Page 22: Assembly - Group 6 Cabinet 17

    Assembly - Group 6 Cabinet 17 Hardware used: #8 x 5/8" Pan 1/4-20 x 5/8" Head Screw Button Head 8-32 Insert (14) 7 x 50 mm Hex Screw (23) Nut (5) Socket Screw (11) Leveler Bracket (13) Side Leveler 1/4-20 Insert 3/4"...
  • Page 23 Assembly - Group 6 Cabinet 17 (continued) Pre-Assembly 3� For support, temporarily attach one shelf support bar (31) To the bottom of both side panels with 1/4-20 x 5/8" NOTICE button head screws (23) into the insert nuts from step 5� For panel orientation: The left side panel (1) and right side 4�...
  • Page 24: Assembly - Group 16 Cabinet 62

    Assembly - Group 6 Cabinet 62 Assembly Final Cabinet Bank Assembly 1� Assemble, position and level any remaining NOTICE cabinets� Cabinet 62 ships fully assembled. 2� After all cabinets in the bank have been positioned: Final Cabinet Adjustment a� Attach the cabinet doors, see the "Attach 1�...
  • Page 25: Level Cabinets

    Level Cabinets NOTICE For proper door alignment, follow these instructions carefully. Do not try to level the cabinets to match soffits. Do not try to plumb the cabinet to match adjacent walls. 1� Move the assembled cabinets to be within a 3�...
  • Page 26 Level Cabinets (continued) 4� Measure A and B with a tape and adjust the 6� Recheck that A=B� Readjust if necessary front levelers until A=B [+1/32" (+1 mm)]� (repeat steps 3-5)� 5� Adjust both front levelers equally until the front edges of the cabinet are plumb (front-to-back)�...
  • Page 27: Attach Doors - Description

    Attach Doors - Description Door Identification Wood and grille door variations are available for the cabinet models� To attach the doors, refer to the appropriate instructions on the following pages� Skip this procedure for cabinets without doors� Individual Compartment Doors Single Full-Length Door (Page 30) (Page 32)
  • Page 28: Attach Doors - Acousticabinet Doors Only

    Attach Doors - AcoustiCabinet Doors Only This applies to AcoustiCabinets only. AcoustiCabinet Compartment Door Configurations NOTICE This only apples to AcoustiCabinets 10, 11, 12, 14, 15 and 19. To identify the compartment door configuration: 1� See Detail A. To ensure proper grille door placement, some grill doors are stamped with a letter on the lock housing as shown below�...
  • Page 29: Attach Doors - Grille Doors

    Attach Doors - Grille Doors This applies to grille doors only. Grille Doors Hinges and lock housings are already welded to grille doors (34)� They only need to be attached to wood doors (35)� Door Hinges Lock Housing...
  • Page 30: Attach Doors - Individual Compartment Doors

    Attach Doors - Individual Compartment Doors This procedure details individual compartment doors only, refer to page 27. A left side hinge is shown. For a right side hinge, the images would be mirrored. This step uses Fasteners: #7 x 5/8" Flat 8-32 Insert 3/4"...
  • Page 31 Attach Doors - Individual Compartment Doors (continued) Individual Compartment Doors NOTICE The cabinet must be properly leveled before attaching doors or they will not fit properly. NOTICE For easiest installation, start with the lowest doors and work upward. To attach each compartment door: 1�...
  • Page 32: Attach Doors - Single Full-Length Doors

    Attach Doors - Single Full-Length Doors This procedure details single full-length doors only, refer to page 27. A left side hinge is shown. For a right side hinge, the images would be mirrored. This step uses Fasteners: #7 x 5/8" Flat 8-32 Insert #8 x 5/8"...
  • Page 33 Attach Doors - Single Full-Length Doors (continued) Single Full-Length Doors NOTICE The cabinet must be properly leveled before attaching doors or they will not fit properly. NOTICE For easiest installation, start with the lowest doors and work upward. To attach the doors: 1�...
  • Page 34: Attach Doors - Double Compartment Doors

    Attach Doors - Double Compartment Doors This procedure details double compartment doors only, refer to page 27. This step uses Fasteners: #7 x 5/8" Flat 8-32 Insert 3/4" Flat Head 10-24 Hex Cap #8-32 x 1" Head Screw (37) Nut (5) Screw (30) Nut (39) Machine Screw (43)
  • Page 35 Attach Doors - Double Compartment Doors (continued) Double Compartment Doors NOTICE The cabinet must be properly leveled before attaching doors or they will not fit properly. NOTICE For easiest installation, start with the lowest doors and work upward. To attach the doors: 1�...
  • Page 36: Attach Doors - Double Full-Length Doors

    Attach Doors - Double Full-Length Doors This procedure details double full-length doors only, refer to page 27. This step uses Fasteners: #7 x 5/8" Flat #8 x 5/8" Pan 8-32 Insert 3/4" Flat Head 10-24 Hex #8-32 x 1" Machine Head Screw Head Screw Nut (5)
  • Page 37 Attach Doors - Double Full-Length Doors (continued) Double Full-Length Doors NOTICE The cabinet must be properly leveled before attaching doors or they will not fit properly. NOTICE For easiest installation, start with the lowest doors and work upward. To attach the doors: 1�...
  • Page 38: Attach Backing - Acousticabinets Only

    Attach Backing - AcoustiCabinets Only This applies to AcoustiCabinets only. To attach the sound absorptive material to the back of the AcoustiCabinets: 1� See Detail A� Flip-Stix ® (47) are used to hold the sound absorptive material in place� The Flip-Stix are already attached to the rear stretcher panels on the back of all AcoustiCabinets� The quantity of Flip-Stix installed on the cabinet will vary by cabinet design�...
  • Page 39: Secure Cabinets - Ultrastor

    Secure Cabinets - UltraStor This procedure is for securing UltraStor Cabinets, for AcoustiCabinets refer to page 43. For standard installations only, contact Wenger Corporation for seismic installation instructions. Connect Cabinets Together 1� Depending on cabinet height, there are two to three holes at the front of the side panels for securing the cabinets together�...
  • Page 40 Secure Cabinets - UltraStor (continued) Connect Cabinets Together (continued) 3� Install trim strips� See Detail B1 and B2. a� Using the attached adhesive tape, stick two trim strips (49) to the side panel of one cabinet� b. Attach the longer strip to be 1/8" (3 mm) back from the front edge and flush with the top of the cabinet.
  • Page 41: Secure Cabinets To Back Wall

    1� See Detail D. Cabinets as far away as 2" (51 mm) from the back wall can be attached using UltraStor wall brackets (50)� The brackets have extra holes for the best fit on the top of the cabinet. For taller cabinets, secure the bracket to the cabinet using #8 x 5/8"...
  • Page 42: To Secure Cabinets Back-To-Back

    At the ends of the formation, unsnap and remove the bottom shelf� b� Attach one UltraStor wall bracket (50) to the inside of the cabinet using #8 x 5/8" pan head screws (14) Attach to cabinet c.
  • Page 43: Secure Cabinets - Acousticabinets

    Secure Cabinets - AcoustiCabinets This procedure is for securing AcoustiCabinets, for UltraStor Cabinets refer to page 39. For standard installations only, contact Wenger Corporation for seismic installation instructions. Connect Cabinets Together 1� Depending on cabinet height, there are two to three holes at the front of the side panels for securing the cabinets together�...
  • Page 44 Secure Cabinets - AcoustiCabinets (continued) Connect Cabinets Together (continued) 3� Install trim strips� See Detail B1 and B2. a� Using the attached adhesive tape, stick two trim strips (49) to the side panel of one cabinet� b. Attach the longer strip to be 1/8" (3 mm) back from the front edge and flush with the top of the cabinet. c�...
  • Page 45: Secure Cabinets 2-1/2" From Back Wall

    Secure Cabinets - AcoustiCabinets (continued) Cabinets must be secured to a back wall and also be at least 2-1/2" (64 mm) away from the wall to allow space for the sound absorptive material. For cabinets farther than 2-1/2" (64 mm) from the back wall, see "Closure Panel Installation" on page 50.
  • Page 46: To Secure Cabinets Back-To-Back

    At the ends of the formation, unsnap and remove the bottom shelf� b� Attach one UltraStor wall bracket (50) to the inside of the cabinet using Attach to cabinet #8 x 5/8" pan head screws (14) with #8 x 5/8"...
  • Page 47: Finished Back Kit Installation

    Finished Back Kit Installation Finished back panels are to be installed after all side cover panels are installed. After the following "Side Cover Panel Installation" procedure is complete, refer to Finished Back Kit for Cabinet Storage Products Assembly Instructions 250B093. Side Cover Panel Installation Use this procedure to add a smooth finished panel to an exposed cabinet side.
  • Page 48 Side Cover Panel Installation (continued) End Cover Panels (continued) 5� Using the 3/16" drill bit, drill twelve holes (nine holes for 68" [1727 mm] tall cabinets) into the side panel of the cabinet to be covered� NOTICE Do not drill into a shelf or cross member. Measure before drilling so that the hole is 1-2"...
  • Page 49: Center Cover Panels

    Side Cover Panel Installation (continued) Center Cover Panels Use the following steps ONLY when a smaller cabinet is adjacent to a larger cabinet with a cover panel in place on the larger cabinet. 1� Install the cover panel using the procedures in "End Cover Panels"� 2.
  • Page 50: Closure Panel Installation

    Closure wide� For smaller spaces, the panel will be cut to size� Panel Wenger Corporation does not recommend using the closure panels to fill spaces larger than 32" (813 mm) wide except in the situations 2" x 4" Metal Stud shown in these instructions.
  • Page 51 Closure Panel Installation (continued) Closure Panel Configurations Vertical Closures Fastened to wall Vertical Corner Closures Fastened to wall Fastened to Soffit Closures soffit Continued on following page...
  • Page 52 Closure Panel Installation (continued) Closure Panel Configurations (continued) Back Top Closures Fastened to wall Island Closures Corner Top Closures Fastened to wall...
  • Page 53 Closure Panel Installation (continued) Closure Panel Assembly Vertical closure assembly is shown, the procedure is similar for all closure types. 1. Measure the size of the opening to be filled. Make several measurements as the opening size may vary. WARNING Do not stand or walk on the top of any cabinet.
  • Page 54 Closure Panel Installation (continued) Closure Panel Assembly (continued) 3" (76 mm) 3� See Detail A. Cut the 2" x 4" x 8" metal studs (61) to size (vertical studs to 81" [2057 mm])� 4� See Detail A. Attach the metal stud to the marked locations 3" (76 mm) down from the top of the cabinet�...
  • Page 55: Work Surface Tops (Cabinets 50-62 Only)

    Work Surface Tops (Cabinets 50-62 Only) Wall Mount Installation 1� Align the work surface on the top of the cabinet with 1/2" (13 mm) overhang to the front and 1" (25 mm) to the side where appropriate� Position the rounded corner facing traffic areas or as shown on the installation drawings. Attach from the underside using #8 x 1�5"...
  • Page 56: Cabinet Maintenance

    Cabinet Maintenance Cleaning For removal of mild stains and mild scuff marks, the polyester wood panels and polyester shelves may be cleaned using an all-purpose household cleaner, or just simple mild soap and water� For heavier scuff marks, ink stains, felt pen and magic marker stains, or other tough stains; use a non-abrasive cleaner, or an industrial all-purpose cleaner�...