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Buyers SaltDogg PRO Series Installation Instructions Manual

Buyers SaltDogg PRO Series Installation Instructions Manual

Electric drive poly hopper spreader

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SaltDogg
PRO Series
®
Electric Drive Poly Hopper Spreader
U.S. Patents 9,562,333
Table of Contents
General Information ....................................................................1
Safety Precautions ......................................................................1
Installation Instructions ........................................................... 1-5
Spreader Operation ....................................................................6
Spreader Maintenance .............................................................6-7
Repair Parts & Drawings ........................................................7-26
Warranty Information ................................................................28
General Information
SPREADER
OVERALL
OVERALL
MODEL SERIES
LENGTH
WIDTH
PRO1500
89.5"
48"
PRO2000
96"
48"
PRO2500
116.5"
48"
PRO3000
125.7"
48.6"
PRO4000
123.3
77"
PRO6000
136.3"
77"
Vehicle Requirements
SPREADER
MODEL SERIES
TRUCK MINIMUM GVWR
PRO1500
8,500 lbs.
PRO2000
8,500 lbs.
PRO2500
13,000 lbs. (8 ft,. bed)
PRO3000
13,000 lbs. (8 ft,. bed)
PRO4000
15,000 lbs.
PRO6000
25,999 lbs.
Average Material Weights
This spreader is restricted to the use of dry, free-flowing salt,
sand, and sand/salt mix. Do not run other materials through the
spreader.
Materials to use
Fine Salt-Dry
Coarse Salt-Dry
Sand/Salt up to 50/50 Mix-Dry
Note: To calculate the total spreader weight (including ice
control material), add the empty spreader weight plus the ice
control material and spreader accessories.
Installation Instructions
OVERALL
EMPTY
CAPACITY
HEIGHT
WEIGHT
38"
647 lbs.
1.5 cu. yd.
44.3"
705 lbs.
2.0 cu. yd.
44.3"
986 lbs.
2.5 cu. yd.
46.1"
902 lbs.
3.0 cu. yd.
47.3
812 lbs.
4.0 cu. yd.
57"
1,675 lbs.
6,0 cu. yd.
ALTERNATOR MINIMUM AMPS
150 AMP
150 AMP
150 AMP
150 AMP
150 AMP
150 AMP
Weight (pounds per cubic yard)
2,250
1,431
2,700
Do not overload vehicle beyond the vehicle's GVWR or GAWR.
Check vehicle's load rating certification sticker for maximum
vehicle capacity.
Improper installation and operation could cause personal
injury, and/or property damage. Observe the following Safety
Precautions before, during and after operating this spreader. By
following these precautions and common sense, possible injury
to persons and potential damage to this machine may be avoided.
Safety Precautions
1. Read the entire Installation Instructions before operating or
servicing this spreader.
2. Read and understand all safety decals on the spreader
before operating.
3. Check to make sure all safety guards are securely mounted
into place before operating this spreader.
STUCK
4. Verify that all personnel are clear of the spreader spray area
before starting or operating this spreader.
5. Do not over-load your vehicle beyond payload limits. If there
are any questions, contact the vehicle manufacturer.
6. Do not adjust, clean, lubricate or unclog material jambs
without first turning off the spreader.
7. Do not climb on or in the spreader during operation. Do not
ride on the spreader while the vehicle is in motion.
8. Make sure the spreader is securely fastened to the vehicle in
accordance with this manual.
9. Do not operate a spreader that is in need of maintenance or
repairs.
10. Do not operate the spreader while ill, tired, or under the
influence of alcohol or drugs.
11. Batteries normally produce explosive gases which can
cause personal injury. Always disconnect the battery before
removing or replacing electrical components.
12. Do not leave unused material in hopper. Material can
freeze or solidify, causing spreader to not work properly, and/or
damage the unit. Empty and clean after each use.
Installation Instructions
1. Mounting the Spreader onto the Vehicle
A. Remove the tailgate from the vehicle (if equipped) as well as
any other object which will interfere with the spreader.
B. Check truck's bed for all kinds of sharp debris or foreign
objects. They can cut and seriously damage poly hopper.
C. Remove chute, hardware kit from inside spreader. If spreader
has been used make sure there is no material left in the hopper.
D. Lift spreader using all tie downs (Fig. 1), or using fork lift.
Lower spreader into the truck bed.
1
www.buyersproducts.com
Phone (440) 974-8888
Fax 800-841-8003
CAUTION
WARNING
(PRO1500, 2000, 2500 Series)
—continued inside

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Summary of Contents for Buyers SaltDogg PRO Series

  • Page 1 www.buyersproducts.com Phone (440) 974-8888 Fax 800-841-8003 Installation Instructions SaltDogg PRO Series ® CAUTION Electric Drive Poly Hopper Spreader Do not overload vehicle beyond the vehicle’s GVWR or GAWR. Check vehicle's load rating certification sticker for maximum vehicle capacity. U.S. Patents 9,562,333 WARNING Table of Contents Improper installation and operation could cause personal...
  • Page 2 www.buyersproducts.com Phone (440) 974-8888 Fax 800-841-8003 Fig. 4 Fig. 1 USE ALL TIE-DOWNS TO LIFT SPREADER ROTATE CHUTE H. Measure the distance from the front of the truck bed to the front of the hoppers front legs. Fabricate spacer to fit between front of the spreader and front of the bed using 2 x 6 boards and install it between the spreader and truck bed front wall as shown in Fig.
  • Page 3 www.buyersproducts.com Phone (440) 974-8888 Fax 800-841-8003 Fig. 3 Installation Instructions (PRO3000 Series) 2. ALIGN HOLES AND SECURE CHUTE USING 1. Mounting the Spreader onto the Vehicle PINS #3033174 A. Remove the tailgate from the vehicle (if equipped) as well as any other object which will interfere with the spreader.
  • Page 4 www.buyersproducts.com Phone (440) 974-8888 Fax 800-841-8003 Installation Instructions (PRO4000 and F. Lower spreader onto 2" x 4" boards positioned in truck bed. G. Center the spreader on the vehicle with the end of the gear PRO6000 Series) mount 14" to the rear of the nearest vertical obstruction (bum- Mounting The Spreader Onto the Vehicle per, trailer hitch, etc).
  • Page 5 www.buyersproducts.com Phone (440) 974-8888 Fax 800-841-8003 Control Box and Vehicle Wiring Harness Installation H. Lay out a path for the power cable to the battery, use quick ties to secure power cable. DO NOT CONNECT TO BATTERY AT THIS Note: Make sure you have connected the proper wire color. This TIME! is a wire ground electrical system! No Connections to truck’s I.
  • Page 6 www.buyersproducts.com Phone (440) 974-8888 Fax 800-841-8003 Spreader Operation Spreader Materials 1. Spreader is equipped with a dual independent speed IMPORTANT controller. To start spreader, press “POWER” switch. Switch will be illuminated. Auger/ chain and spinner will start rotating. Only use dry salt, sand, sand/salt, or cinder/salt mixes in the Auger and spinner can be adjusted independently.
  • Page 7: Summer Storage

    www.buyersproducts.com Phone (440) 974-8888 Fax 800-841-8003 Summer Storage Connector Kit Drawing 1. Apply dielectric grease or similar protective compound on all electrical connectors & protect them with caps before storage. 2. Disconnect and remove speed controller from vehicle and store it in dry and cool place. Protect controller from excessive heat and moisture.
  • Page 8: Bill Of Materials

    www.buyersproducts.com Phone (440) 974-8888 Fax 800-841-8003 Repair Parts - Chute Assembly Part # 3031475 Bill of Materials ITEM PART NO. QTY. DESCRIPTION 3030868 UPPER CHUTE WELDMENT 3030930 CHUTE OUTER, POLY 3030908 MOTOR MOUNT CHUTE 3030907 MOTOR 12 VDC, .5 HP SPINNER FCS038016075SS SCREW, HHC-3/8-16 X 3/4 SST 3012393...
  • Page 9 www.buyersproducts.com Phone (440) 974-8888 Fax 800-841-8003 Repair Parts - PRO1500 Auger Hopper Assembly 12 13 Bill of Materials ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 3040940 HOPPER POLY PRO1500 3007416 VIBRATOR 200 LBS 12 VDC 3035261 TROUGH WELDMENT PRO2000 FCS038016125SS SCREW, HHC-3/8-16 X 1.25 SST 3007115...
  • Page 10 www.buyersproducts.com Phone (440) 974-8888 Fax 800-841-8003 Repair Parts - PRO1500CH Chain Hopper Assembly Bill of Materials ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 3040940 HOPPER POLY PRO1500 3035358 NUT, NYLOCK 8-32 SST, BLACK OXIDE 3034593 TROUGH WELDMENT CHAIN PR02000 3035357 SCREW SOCKET HD, RND 8-32X 1.50 SST 3007115...
  • Page 11 www.buyersproducts.com Phone (440) 974-8888 Fax 800-841-8003 Repair Parts - PRO1500 Spreader Repair Parts - PRO1500CH Spreader Bill of Materials Bill of Materials ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 3043781 HOPPER ASSEMBLY AUGER 3040941 HOPPER ASSEMBLY CHAIN 3041211 TOP SCREEN PRO1500 3041211...
  • Page 12 www.buyersproducts.com Phone (440) 974-8888 Fax 800-841-8003 Repair Parts - PRO2000 Auger Hopper Assembly Bill of Materials ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 3034401 HOPPER PRO20000 3007416 VIBRATOR 200 LBS 12 VDC 3035261 TROUGH WELDMENT PRO20000 FCS038016125SS SCREW, HHC-3/8-16 X 1.25 SST 3007115 10 WASHER, FLAT 3/8 X 1.5 X.048 SST...
  • Page 13 www.buyersproducts.com Phone (440) 974-8888 Fax 800-841-8003 Repair Parts - PRO2000CH Chain Hopper Assembly Bill of Materials ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 3034401 HOPPER PRO20000 3034598 PLATE WELDMENT, VIBRATOR 3034593 TROUGH WELDMENT CHAIN PRO20000 FCS038016125SS SCREW, HHC-3/8-16 X 1.25 SST 3007115 10 WASHER, FLAT 3/8 X 1.5 X.048 SST 3007416...
  • Page 14 www.buyersproducts.com Phone (440) 974-8888 Fax 800-841-8003 Repair Parts - PRO2000 Spreader Repair Parts - PRO2000CH Spreader Bill of Materials Bill of Materials ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 3035263 HOPPER ASSEMBLY AUGER 3034957 HOPPER ASSEMBLY CHAIN 3034599 TOP SCREEN PRO2000 3034599...
  • Page 15 www.buyersproducts.com Phone (440) 974-8888 Fax 800-841-8003 Repair Parts - PRO2500 Auger Hopper Assembly Bill of Materials ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 3030763 HOPPER PRO2500 3031169 SHROUD 3032999 TROUGH WELDMENT PRO2500 FWF025063007SS WASHER, FLAT 1/4 SAE SS 3007115 12 WASHER, FLAT 3/8 X 1.5 X.048 SST FCS025020075SS...
  • Page 16 www.buyersproducts.com Phone (440) 974-8888 Fax 800-841-8003 Repair Parts - PRO2500CH Chain Hopper Assembly Bill of Materials ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 3030763 HOPPER PRO2500 3030863 INVERTED VEE, PRO2500 3033164 WIPER BRACKET 3039179 BRACKET VIBRATOR 3035269 WIPER BELT, FRONT 3007416 VIBRATOR 200 LBS 12 VDC...
  • Page 17 www.buyersproducts.com Phone (440) 974-8888 Fax 800-841-8003 Repair Parts - PRO2500 Spreader Repair Parts - PRO2500CH Spreader Bill of Materials Bill of Materials ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 3033301 HOPPER ASSEMBLY PRO2500 3030766 HOPPER ASSEMBLY PRO2500 3031475 CHUTE SWING ADJ 3031475...
  • Page 18 www.buyersproducts.com Phone (440) 974-8888 Fax 800-841-8003 Repair Parts - PRO3000 Auger Hopper Assembly Bill of Materials ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION CLAMP, HOSE .750, 13/32 HOLE 3019878 EXTENSION WIRE HARNESS 8FT MOTOR GREASE FITTING, 1/4 STD 3025124 COVER DISCHARGE SHPE3000 1410200...
  • Page 19 www.buyersproducts.com Phone (440) 974-8888 Fax 800-841-8003 Repair Parts - PRO3000CH Chain Hopper Assembly Bill of Materials ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION CLAMP, HOSE .750, 13/32 HOLE 3035344 GREASE FITTING 1/4TUBE 1/4-28 MALE STRAIGHT GREASE FITTING, 1/4 STD 3035345 GREASE FITTING 1/4TUBE 1/4-28 MALE 90 DEGREES 5000...
  • Page 20 www.buyersproducts.com Phone (440) 974-8888 Fax 800-841-8003 Repair Parts - PRO3000 Spreader Repair Parts - PRO3000CH Spreader Bill of Materials Bill of Materials ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 3045622 HOPPER AUGER ASSEMBLY PRO3000 3045634 HOPPER, CHAIN ASSEMBLY PRO3000CH 3031475 CHUTE SWING ADJ 3031475...
  • Page 21 www.buyersproducts.com Phone (440) 974-8888 Fax 800-841-8003 PRO4000 Hopper Assembly Bill of Materials ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 3052795 TROUGH WELDMENT, PRO4000 3039492 INVERTED VEE, WELDMENT 3053262 BRACKET, WELDMENT GEAR MOTOR 3007821 STRAIN RELIEF BUSHING FWF038100007SS WASHER, FLAT 3/8 USS SST 3012081 VIBRATOR 450 LBS, 12 VDC...
  • Page 22 www.buyersproducts.com Phone (440) 974-8888 Fax 800-841-8003 PRO4000CH Hopper Assembly 10 11 Bill of Materials ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 3038843 TROUGH WELDMENT SHPE4000CH 3017121 BRACKET, RECEPTACLE SZ8 DEUTSCH 3001522 BOLT, CARRIAGE 1/2-13 X 1 SST FCS038016075SS SCREW, HHC-3/8-16 X 3/4 SST 3001523...
  • Page 23 www.buyersproducts.com Phone (440) 974-8888 Fax 800-841-8003 PRO4000 Assembly PRO4000CH Assembly Bill of Materials Bill of Materials ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 9225 S-HOOK, 2.5" ZN, TARP STRAP 9225 S-HOOK, 2.5" ZN, TARP STRAP 66050 SNAPPER PIN, 1/4 X 2, YLW ZINC 66050 SNAPPER PIN, 1/4 X 2, YLW ZINC 0203700...
  • Page 24 www.buyersproducts.com Phone (440) 974-8888 Fax 800-841-8003 PRO6000 Hopper Assembly Bill of Materials ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 3018430 HOPPER POLY 6 CU YA 3019164 DEFLECTOR, INVERTED VEE 3052789 TROUGH WELDMENT PRO6000 3017121 BRACKET, RECEPTACLE SZ8 DEUTSCH 3017858 WASHER FLAT .5 ID 1.5 OD SST 3019236...
  • Page 25 www.buyersproducts.com Phone (440) 974-8888 Fax 800-841-8003 PRO6000CH Hopper Assembly 47 48 Bill of Materials ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 3036849 TROUGH WELDMENT SHPE6000CH 3017121 BRACKET, RECEPTACLE SZ8 DEUTSCH 3036857 HOPPER POLY 6 CU YA FCS038016075SS SCREW, HHC-3/8-16 X 3/4 SST 3001522 BOLT, CARRIAGE 1/2-13 X 1 SST...
  • Page 26 www.buyersproducts.com Phone (440) 974-8888 Fax 800-841-8003 PRO6000 Assembly PRO6000CH Assembly Bill of Materials Bill of Materials ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 3052788 HOPPER ASSEMBLY PRO6000 3052787 HOPPER ASM PRO6000CH 3018857 SCREEN MESH HALF 3018857 SCREEN MESH HALF 66070 SNAPPER PIN, 1/4 X 3.5, YLW ZINC 66070...
  • Page 27 www.buyersproducts.com Phone (440) 974-8888 Fax 800-841-8003...
  • Page 28 Buyers Products Company: RMA #, spreader model, serial number, date installed, and distributor from whom purchased. Buyers Products Company shall not be liable for damage arising out of failure of any unit to operate properly, or failure, or delay in work, or for any consequential damages.