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Related Manuals for Metallkraft PRM 10 E
Summary of Contents for Metallkraft PRM 10 E
- Page 1 Operating Instructions Ring Bending Machine PRM 10 E PRM 10 E...
- Page 2 Passing on as well as copying of this document, the use and distribution of its content are prohibited if not explicitly permitted. Contraventions are liable to compensation. Subject to technical modifications and error. PRM 10 E | Version 1.05 | EN...
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Page 3: Table Of Contents
10.2 Disposal of electrical equipment ............28 10.3 Disposal of lubricants.................29 11 Spare Parts................29 11.1 Spare parts order ................29 11.2 Spare parts drawings PRM 10 E............30 12 Electric wiring diagram.............32 13 EC Declaration of Conformity..........33 PRM 10 E | Version 1.05 | EN... -
Page 4: Introduction
Introduction Introduction You have made a good choice in purchasing a METALLKRAFT Ring Bending Machine Read the operating instructions carefully before commissioning. This informs about the proper commissioning, the intended use as well as the safe and efficient operation and maintenance of the motorized ring bending machine. -
Page 5: Limitation Of Liability
CAUTION! This combination of symbol and signal word indicates a potentially dangerous situation. It can cause minor or minor injuries if not avoided. PRM 10 E | Version 1.05 | EN... -
Page 6: Tips And Recommendations
The improper use of the motorized ring bending machine as well as the disre- gard of the safety regulations or the operating instructions exclude a liability of the manufacturer for resulting damage to persons or objects and cause the warranty to expire! PRM 10 E | Version 1.05 | EN... -
Page 7: Responsibility Of The Operator
- All work should only be carried out by qualified persons. - Keep inadequately qualified persons out of the work area. PRM 10 E | Version 1.05 | EN... -
Page 8: Personal Protective Equipment
Safety shoes The safety shoes protect the feet against bruising, falling parts and slipping on slippery surfaces. Protective clothing The protective clothing is tight-fitting clothing with low tear resistance. PRM 10 E | Version 1.05 | EN... -
Page 9: Safety Markings On The Motorized Ring Bending Machine
- Only unlock the emergency stop button if there is no longer any danger. Fig. 2: Emergency stop button PRM 10 E | Version 1.05 | EN... -
Page 10: Technical Data
The name plate with the following data for identification as well as the CE mar- king are attached to the motorized ring bending machine (Fig. 3). Fig. 3: Type plate and CE marking of the motorized ring bending machine PRM 10 E PRM 10 E | Version 1.05 | EN... -
Page 11: Transport, Packaging And Storage
If such passages are unavoidable, special caution is required. Before starting the transport check the transport route for possible danger points, unevenness and disturban-ces as well as for sufficient strength and load capacity. PRM 10 E | Version 1.05 | EN... -
Page 12: Packaging
It must not be placed in a room with strong oxidi- zing chemicals. If the machine must be stored in a damp room, all electrical components must be protected by moisture-absorbing agents. Also, all bare metal parts must be greased against rusting. PRM 10 E | Version 1.05 | EN... -
Page 13: Description Of Device
8 Control panel with pedals 9 Power indicator 10 Emergency stop button 11 Electric motor 12 Lateral guide roller on the left Fig. 5: Operating elements of the ring bending machine PRM 10 E PRM 10 E | Version 1.05 | EN... -
Page 14: Delivery
- Do not operate machines that cause dust and chips near the motorized ring bending machine. - There must be sufficient space for the operating personnel, for material transport as well as for adjustment and maintenance work. - The site must have good lighting. PRM 10 E | Version 1.05 | EN... - Page 15 Assembly The PRM 10 E has a swiveling machine head and can thus be used horizon- tally and vertically. To tilt the machine head for horizontal operation, proceed as follows.: Step 1: Loosen the screws 1 (Fig. 6). Step 2: Tilt the machine head 90 °.
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Page 16: Wear Protective Clothing
Step 3: Secure the motorized ring bending machine with ground anchors to the ground. Step 4: Connect the transportable controller to the machine. Fig. 9: Anchoring the ring bending machine PRM 10 E | Version 1.05 | EN... -
Page 17: Commissioning
/ or in case of fati- gue or concentration-impairing illnesses. - The machine may only be operated by qualified personnel. Wear ear protection Wear safety gloves! Wear safety shoes! Wear protective clothing! PRM 10 E | Version 1.05 | EN... -
Page 18: Connect The Motorized Ring Bending Machine To The Mains
This may only be done by a qualified electrician. Step 3: Check the direction of rotation of the motor by switching on the motor only briefly and looking at the direction of rotation when the motor is coasting. PRM 10 E | Version 1.05 | EN... -
Page 19: Operation Of The Machine
Step 5: Insert material, move the rollers with the pedals and carry out the ben- ding work. Step 6: After completion of the bending work, press the STOP button and set the main switch from "1" to "0". The machine is out of service. PRM 10 E | Version 1.05 | EN... -
Page 20: Mount Standard Bending Rollers
Fig. 10: Adjustments of the lateral guide rollers Step 1: To adjust the lateral guide rollers, screw or unscrew the nuts (Fig. 10, arrows) with a fork wrench. PRM 10 E | Version 1.05 | EN... -
Page 21: Bending Profiles
The first and last 200 mm - 300 mm of the profile to be bent do not reach the desired rounding value. For this reason, the blank blank must be made longer and the profile cut again after bending. PRM 10 E | Version 1.05 | EN... - Page 22 Step 13: At the end of the bending process, press the STOP button and turn the main switch from "1" to "0" to switch off the motorized bending machine. Fig. 13: Adjust side guide rollers PRM 10 E | Version 1.05 | EN...
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Page 23: Tips And Recommendations
50 x 10 All bending power specifications refer to 24 kg / m2 sheet bending limit. 1) The smallest possible bending radius depends on how strong the mate- rial deformation may be. PRM 10 E | Version 1.05 | EN... - Page 24 In the case of the majority of the profiled bars, a considerable swelling will occur during the bending process inside the ring, which is attributable to the compaction. In this case, it is recommended to leave the middle roll a bigger game. PRM 10 E | Version 1.05 | EN...
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Page 25: Application Examples For Bending Rolls
Operation of the machine 8.5 Application examples for bending rolls Fig. 16: Application examples for the use of bending rolls Fig. 17: Special rollers and special guide rollers for bending profiles PRM 10 E | Version 1.05 | EN... -
Page 26: Cleaning And Maintenance
Damaged protective devices and parts of the device must be repaired or replaced as agreed by a recognized specialist workshop. Wear safety gloves! Wear safety shoes! Wear protective clothing! PRM 10 E | Version 1.05 | EN... -
Page 27: Cleaning
Fig. 18: Lubrication points on the ring bending machine Equipment part Interval lubricant Thread of the spindle Every day Grease Bearings of rollers, waves weekly Grease, Oil Bearings of guide rollers weekly Grease Gears per month Grease PRM 10 E | Version 1.05 | EN... -
Page 28: Cleaning The Electrical Box
These components must be separated and pro- perly disposed of. If in doubt, contact municipal waste management. If neces- sary, the help of a specialized waste disposal company can be used for the treatment. PRM 10 E | Version 1.05 | EN... -
Page 29: Disposal Of Lubricants
The type plate is mounted on the machine. Example: The upper shaft for the ring bending machine PRM 10 E has to be ordered. This is indicated in the spare parts drawing 2 with the item number 24. -
Page 30: Spare Parts Drawings Prm 10 E
The following drawings should help in case of service to identify necessary spare parts. To order, send a copy of the parts drawing with the parts marked to the authorized dealer. Spare parts drawing 1 Fig. 19: Spare parts drawing 1 - Housing and frame PRM 10 E PRM 10 E | Version 1.05 | EN... - Page 31 Spare Parts Spare parts drawing 2 Fig. 20: Spare Parts Drawing 2 - PRM 10 E Pulleys and Drive Parts PRM 10 E | Version 1.05 | EN...
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Page 32: Electric Wiring Diagram
Electric wiring diagram 12 Electric wiring diagram Fig. 21: Electric wiring diagram for PRM 10 E PRM 10 E | Version 1.05 | EN... -
Page 33: Ec Declaration Of Conformity
DIN EN 60204-1:2007-06 Safety of machinery - Electrical equipment of machinery - Part 1: General requirements Responsible for documentation: Kilian Stürmer, Dr.-Robert-Pfleger-Str. 26, D-96103 Hallstadt Hallstadt, 29.09.2020 ______________________ Kilian Stürmer CEO Director PRM 10 E | Version 1.05 | EN... - Page 34 www.metallkraft.de...
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