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Troubleshooting
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Summary of Contents for STS STE05-CLH01
- Page 1 Operating Instructions STE05-CLH01 Power Drive Electric-Hydraulic Stacker with Powered Clamp Bespoke Handling Equipment Ltd. E-mail: sales@sts-trolleys.co.uk Leedstown Tel: +44 (0)1736 851050 Hayle Website: www.sts-trolleys.co.uk Cornwall United Kingdom TR27 6DS...
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Page 2: Table Of Contents
General Arrangement ..............................26 Section VI - Decommissioning the Unit .................... 27 Prior to Decommissioning ..............................27 Final Decommissioning and Disposal ..........................27 Recommissioning ................................27 Safety Tests to be Performed at Intervals and After Unusual Incidents................. 27 Operating Instructions: STE05-CLH01... -
Page 3: Section I - Correct Use And Application
Operation in accordance with guidance stated within the operating instructions. • The unit must be maintained in accordance with the maintenance schedule stated within the operating instructions. • Appropriate personal protective equipment, PPE, must be worn at all times. Operating Instructions: STE05-CLH01... -
Page 4: Proprietor Responsibilities
An onsite risk assessment must then be carried out. WARNING - ANY UNAUTHORISED MODIFICATIONS OR ADDITIONS TO THE UNIT SHALL INVALIDATE THE WARRANTY AND STS SHALL NOT BE LIABLE. Safety Regulations for the Operation of the Unit Operator authorisation... - Page 5 Servicing and repairs All unit parts and consumables are available from STS. The unit must be fitted with original STS parts and consumables unless otherwise stated. Any deviation from non - original parts and consumables may result in injury to personnel or damage to the unit and will invalidate the warranty.
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Page 6: Consumables And Parts
Electrical cables must be kept dry, clean and be routinely checked as stated in the maintenance procedures. Any cracked or damaged electrical cables must be reported immediately and the unit be put out of service until resolved. Operating Instructions: STE05-CLH01... -
Page 7: Lifting The Unit
• Use only tension belts or tie-down straps with sufficient strength. WARNING - IMPROPER FASTENING OF THE UNIT DURING TRANSPORT CAN RESULT IN SERIOUS ACCIDENTS IMPORTANT After use, remove supplied lifting strop(s) and/or dee shackles and dispose. Operating Instructions: STE05-CLH01... -
Page 8: Unit Overview
Unit Overview Lifting Point Note: Generic unit shown Function Steering Control Box Brakes Wheels Legs Clamping Band Head Lifting Chains Chassis Polycarbonate Guarding Operating Instructions: STE05-CLH01... -
Page 9: Permitted Operating Zones
If applicable, the unit power must be isolated when accessing the front of the unit. Rear of Unit Front of Unit Area 1 Area 2 WARNING - DO NOT STAND UNDERNEATH A RAISED LOAD, WITHIN THE CONFINES OF THE UNIT OR IN FRONT OF THE UNIT DURING OPERATION. Operating Instructions: STE05-CLH01... -
Page 10: Section Ii - Unit Description
Section II – Unit Description The STE05-CLH01 is a three-wheeled power-driven stacker with lifting and drum clamping functions. The unit is electric-hydraulic powered. It is designed for use on level surfaces for use with plastic olive drums with a diameter of between 580mm - 620mm. -
Page 11: Section Iii - Unit Operation
(see consumables). Check stainless-steel guards for damage. OPERATORS SHOULD REPORT ANY DEFECTS ON THE UNIT TO THE APPROPRIATE PERSON. IF IN ANY DOUBT, OR SHOULD REPLACEMENT PARTS BE NEEDED, PLEASE CONTACT THE STS TECHNICAL SUPPORT LINE. Operating Instructions: STE05-CLH01... -
Page 12: Charging Operation
To close the battery cover plate, push the cover plate up and pull the lid retaining bracket towards the tiller to disconnect. The cover plate can now be closed. WARNING – ENSURE FINGERS ARE CLEAR WHEN CLOSING BATTERY COVER PLATE Operating Instructions: STE05-CLH01... -
Page 13: Unit Controls
Weight 12V Avon Deep Cycle ADC12-175EV AGM 175Ah 2 x 45kg Gel Battery 339x172x281mm (LxWxH) When replacing batteries, refer to the guidelines stated under ‘Battery Replacement’. Only batteries of an equivalent specification and type may be used. Operating Instructions: STE05-CLH01... -
Page 14: Moving The Unit
Adapt your travel speed to the conditions of the route and the load you are transporting. • Always transport loads at as low a height as possible to retain the stability of the unit. THIS UNIT IS DESIGNED FOR USE ON FLAT AND LEVEL FLOOR ONLY Safety Collision Switch Throttle Horn Operating Instructions: STE05-CLH01... -
Page 15: Operating The Lift And Lower Functions
There is a red emergency stop on the top of the control panel. To stop all powered movement of the unit, press the button down. To reset the button, lift up. WARNING – DO NOT LEAVE A RAISED LOAD UNATTENDED Operating Instructions: STE05-CLH01... -
Page 16: Clamping A Drum
Pad lifting lip Lifting Point Lifting Point Lifting Point Lifting Point Lifting Point WARNING - DO NOT ATTEMPT TO LIFT ABOVE THE DRUM BANDS OR IN BETWEEN THE DRUM BANDS. DO NOT LIFT A DAMAGED DRUM Operating Instructions: STE05-CLH01... -
Page 17: Clamping Pressures
• IMPORTANT – Check the above steps have been completed correctly before you lift the drum off the floor. If you are in any doubt then contact the STS technical support line. • To unclamp the load, press the two unclamp buttons. The unclamp function will only work when the two buttons are pressed together. -
Page 18: Section Iv - Unit Maintenance, Troubleshooting And Consumables
Check the load chains tension, adjust chains to the same tension if necessary. ● Check the load chains become slack when fully lowered, adjust if necessary. ● ● Check the load chains for wear and damage, clean if necessary. ● Operating Instructions: STE05-CLH01... - Page 19 If applicable, check power drive disconnects when charging. ● OPERATORS SHOULD REPORT ANY DEFECTS ON THE UNIT TO THE APPROPRIATE PERSON. IF IN ANY DOUBT, OR SHOULD REPLACMENT PARTS BE NEEDED, PLEASE CONTACT THE STS TECHNICAL SUPPORT LINE. Operating Instructions: STE05-CLH01...
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Page 20: Troubleshooting
Key switch set to ‘Off’ Set key switch to ‘On’ Battery charge too low Check battery charge and charge battery if necessary Faulty fuse Check fuses Tiller in the vertical or horizontal position Adjust tiller angle to allow unit movement Operating Instructions: STE05-CLH01... -
Page 21: Consumables
Consumables All unit consumables are available from STS. The unit must be fitted with original STS consumables unless otherwise stated. Any deviation from original consumables may result in injury to personnel or damage to the unit and will invalidate the warranty. -
Page 22: Polycarbonate Guarding Replacement
Polycarbonate Guarding Replacement The polycarbonate guarding should be replaced if damaged, cracked or visibility is reduced. These are available from STS. To replace the polycarbonate guard, isolate the unit in a safe area, then proceed as follows: • Remove the four M5 bolts, if applicable, located in each corner and remove the old guard. -
Page 23: Battery Replacement
Batteries should be replaced if damaged, leaking or no longer holding a charge. These are available from STS. Batteries should be replaced, at a minimum, every 3 years. Battery specifications can be located within the ‘Charging Operation’ section. Only batteries of an equivalent specification and type may be used. -
Page 24: Safety Regulations Governing The Handling Of Lead-Acid Batteries
When replacing/installing the battery make sure the battery is securely located in the battery compartment of the unit. Park the unit securely before carrying out any work on the batteries. Operating Instructions: STE05-CLH01... -
Page 25: Battery Charging Safety
Gassing is a chemical process. This gas mixture is highly explosive and must not be ignited. • STS units are supplied with either an external or an on-board charger. The charger supplied is designed only to charge the battery/batteries within that unit. No other charger should be used to charge the unit battery/batteries as this may cause damage. -
Page 26: Wheel Replacement
Replace the wheels ensuring that the wheel bushes are re-fitted into the wheels prior to re-bolting. Wooden Wooden Block Position Block Position NOTE: VIEW ON UNDERSIDE NOTE: VIEW ON UNDERSIDE WARNING – DO NOT JACK THE UNIT MORE THAN NECESSARY AS UNIT MAY BECOME UNSTABLE Operating Instructions: STE05-CLH01... -
Page 27: Section V - Technical Specification
Maximum Width 1150 Maximum Length 1850 Mast Height 1980 Maximum Height 2490 Ground Clearance Lift Stroke 1600 Maximum Distance Under Drum 1434 Leg Length 300kg Max Noise Level 79dBa Nominal Power 2.8kW Net Mass 540kg System Voltage Operating Instructions: STE05-CLH01... -
Page 28: Section Vi - Decommissioning The Unit
For further help contact STS: Technical Support Line: +44 (0) 1736 851050 In the interest of all concerned it is essential that equipment of our manufacture is used only for the purposes for which it has been designed and it must be used in accordance with the instructions which are supplied.
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