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Troubleshooting
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Summary of Contents for STS STP01-DRU01-EX
- Page 1 Operating Instructions STP01-DRU01-EX Atex Rated Pedestrian Pneumatic Hydraulic Stacker with Manual Drum Rotation Bespoke Handling Equipment Ltd. E-mail: sales@sts-trolleys.co.uk Leedstown Tel: +44 (0)1736 851050 Hayle Website: www.sts-trolleys.co.uk Cornwall United Kingdom TR27 6DS...
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Page 2: Table Of Contents
General Arrangement ..............................24 Section VI - Decommissioning the Unit .................... 25 Prior to Decommissioning ..............................25 Final Decommissioning and Disposal ..........................25 Recommissioning ................................25 Safety Tests to be Performed at Intervals and After Unusual Incidents................. 25 Operating Instructions: STP01-DRU01-EX... -
Page 3: Section I - Correct Use And Application
Operation in accordance with guidance stated within the operating instructions. • The unit must be maintained in accordance with the maintenance schedule stated within the operating instructions. • Appropriate personal protective equipment, PPE, must be worn at all times. Operating Instructions: STP01-DRU01-EX... -
Page 4: Proprietor Responsibilities
An onsite risk assessment must then be carried out. WARNING - ANY UNAUTHORISED MODIFICATIONS OR ADDITIONS TO THE UNIT SHALL INVALIDATE THE WARRANTY AND STS SHALL NOT BE LIABLE. Safety Regulations for the Operation of the Unit Operator authorisation... - Page 5 Servicing and repairs All unit parts and consumables are available from STS. The unit must be fitted with original STS parts and consumables unless otherwise stated. Any deviation from non - original parts and consumables may result in injury to personnel or damage to the unit and will invalidate the warranty.
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Page 6: Consumables And Parts
Earthing chains Ensure earthing chains are securely fitted and are in contact with the ground at all times, wheels should be kept clean and free from debris. Operating Instructions: STP01-DRU01-EX... -
Page 7: Lifting The Unit
• Use only tension belts or tie-down straps with sufficient strength. WARNING - IMPROPER FASTENING OF THE UNIT DURING TRANSPORT CAN RESULT IN SERIOUS ACCIDENTS IMPORTANT After use, remove supplied lifting strop(s) and/or dee shackles and dispose. Operating Instructions: STP01-DRU01-EX... -
Page 8: Unit Overview
Unit Overview Lifting Points Note: Generic unit shown Function Steering Control Box Brakes Wheels Legs Clamping Band Head Lifting Chains Chassis Polycarbonate Guarding Operating Instructions: STP01-DRU01-EX... -
Page 9: Permitted Operating Zones
If applicable, the unit power must be isolated when accessing the front of the unit. Rear of Unit Front of Unit Area 1 Area 2 WARNING - DO NOT STAND UNDERNEATH A RAISED LOAD, WITHIN THE CONFINES OF THE UNIT OR IN FRONT OF THE UNIT DURING OPERATION. Operating Instructions: STP01-DRU01-EX... -
Page 10: Section Ii - Unit Description
THIS UNIT IS DESIGNED FOR USE ON FLAT AND LEVEL FLOORS ONLY ATEX CERTIFICATION This equipment has been certified by STS for use in Zone 1, 2, 21 and 22 areas for protection under constructional safety “c” and control of ignition source “b”. -
Page 11: Section Iii - Unit Operation
(see consumables). Check stainless-steel guards for damage. OPERATORS SHOULD REPORT ANY DEFECTS ON THE UNIT TO THE APPROPRIATE PERSON. IF IN ANY DOUBT, OR SHOULD REPLACEMENT PARTS BE NEEDED, PLEASE CONTACT THE STS TECHNICAL SUPPORT LINE. Operating Instructions: STP01-DRU01-EX... -
Page 12: Set Up
The head will remain at its current position when the airline is disconnected. ISOLATE AIR SUPPLY WHEN NOT IN USE Unit Controls Air Supply Air Supply Function Lower Button Lift Button Emergency Stop Button Operating Instructions: STP01-DRU01-EX... -
Page 13: Moving The Unit
Always transport loads at as low a height as possible to retain the stability of the unit. • When finished manoeuvring, the rear parking brakes should be engaged. THIS UNIT IS DESIGNED FOR USE ON FLAT AND LEVEL FLOOR ONLY Operating Instructions: STP01-DRU01-EX... -
Page 14: Operating The Lift And Lower Functions
‘R’ clips from the rear of the clamping band then adjusting the band to the correct diameter of the drum before refitting the two ‘R’ clips. The rear section of the band should be complete from the two pivot points. Operating Instructions: STP01-DRU01-EX... - Page 15 IMPORTANT – Check the above steps have been completed correctly before you lift the drum off the floor. If you are in any doubt then contact the STS technical support line. WARNING - DO NOT ATTEMPT TO LIFT A LOAD WITHOUT THE LOCKING ‘R’ CLIPS FITTED TO THE BAND.
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Page 16: Drum Rotating Head
Drum Rotating Head Function Universal Clamp Band DRU01 - Manual Rotate Gearbox DRH01 - Hydraulic Rotate Gearbox DRE01 - Electric Rotate Gearbox Operating Instructions: STP01-DRU01-EX... -
Page 17: Tipping A Drum
To attached the adaptor, insert the two locking pins and secure in position using the attached ‘R’ clips. Locking Pin ‘R’ Clip Insert Operating Instructions: STP01-DRU01-EX... -
Page 18: Section Iv - Unit Maintenance, Troubleshooting And Consumables
Clean wheels if required ● ● Chassis and Superstructure Check doors and/or covers for damage ● ● Check labels are legible and complete ● ● Check guarding for damage and visibility, replace if necessary (see ● ● ‘Consumables’ for instructions) Operating Instructions: STP01-DRU01-EX... - Page 19 If applicable, check power drive disconnects when charging ● OPERATORS SHOULD REPORT ANY DEFECTS ON THE UNIT TO THE APPROPRIATE PERSON. IF IN ANY DOUBT, OR SHOULD REPLACMENT PARTS BE NEEDED, PLEASE CONTACT THE STS TECHNICAL SUPPORT LINE. Operating Instructions: STP01-DRU01-EX...
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Page 20: Troubleshooting
Check hydraulic oil level Load cannot be lowered (Electrically or pneumatically powered) Possible Cause Action The load exceeds the SWL Reduce mass of load Hydraulic oil level too low Check hydraulic oil level Emergency stop engaged Reset emergency stop button Operating Instructions: STP01-DRU01-EX... - Page 21 Unit cannot be moved (Pneumatically powered power drive units) Possible Cause Action Airline not connected Reconnect airline Emergency stop pressed Reset the emergency stop button Tiller in the vertical or horizontal position Adjust tiller angle to allow unit movement Operating Instructions: STP01-DRU01-EX...
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Page 22: Consumables
Consumables All unit consumables are available from STS. The unit must be fitted with original STS consumables unless otherwise stated. Any deviation from original consumables may result in injury to personnel or damage to the unit and will invalidate the warranty. -
Page 23: Touch Up Paint
Touch Up Paint Approved touch up paint should be used on any damaged painted surfaces, the surface should be rust free before painting with a non-aluminium based paint. STS use RAL 5010 for their blue paint. Polycarbonate Guarding Replacement The polycarbonate guarding should be replaced if damaged, cracked or visibility is reduced. -
Page 24: Wheel Replacement
Replace the wheels ensuring that the wheel bushes are re-fitted into the wheels prior to re-bolting. Wooden Wooden Block Position Block Position NOTE: VIEW ON UNDERSIDE NOTE: VIEW ON UNDERSIDE WARNING – DO NOT JACK THE UNIT MORE THAN NECESSARY AS UNIT MAY BECOME UNSTABLE Operating Instructions: STP01-DRU01-EX... -
Page 25: Section V - Technical Specification
NOTE: ALL DIMENSIONS +/- 5MM. Designation Description Dimension (mm) Straddle Maximum Width 1100 Maximum Length 1700 Mast Height 1980 Ground Clearance Lift Stroke 1600 Maximum Height 2500 Maximum Distance Under Drum 1420 350kg Max Noise Level 79dBa Net Mass 340kg Operating Instructions: STP01-DRU01-EX... -
Page 26: Section Vi - Decommissioning The Unit
For further help contact STS: Technical Support Line: +44 (0) 1736 851050 In the interest of all concerned it is essential that equipment of our manufacture is used only for the purposes for which it has been designed and it must be used in accordance with the instructions which are supplied.
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