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Troubleshooting
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Summary of Contents for STS STE01-DRU01
- Page 1 Operating Instructions STE01-DRU01 Pedestrian Electric Hydraulic Stacker with Manual Drum Rotation Bespoke Handling Equipment Ltd. E-mail: sales@sts-trolleys.co.uk Leedstown Tel: +44 (0)1736 851050 Hayle Fax: +44 (0)1736 851023 Cornwall United Kingdom TR27 6DS...
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Page 2: Table Of Contents
General Arrangement ..............................28 Section VI - Decommissioning the Unit .................... 29 Prior to Decommissioning ..............................29 Final Decommissioning and Disposal ..........................29 Recommissioning ................................29 Safety Tests to be Performed at Intervals and After Unusual Incidents................. 29 Operating Instructions: STE01-DRU01... -
Page 3: Section I - Correct Use And Application
Operation in accordance with guidance stated within the operating instructions. • The unit must be maintained in accordance with the maintenance schedule stated within the operating instructions. • Appropriate personal protective equipment, PPE, must be worn at all times. Operating Instructions: STE01-DRU01... -
Page 4: Proprietor Responsibilities
An onsite risk assessment must then be carried out. WARNING - ANY UNAUTHORISED MODIFICATIONS OR ADDITIONS TO THE UNIT SHALL INVALIDATE THE WARRANTY AND STS SHALL NOT BE LIABLE. Safety Regulations for the Operation of the Unit Operator authorisation... - Page 5 Servicing and repairs All unit parts and consumables are available from STS. The unit must be fitted with original STS parts and consumables unless otherwise stated. Any deviation from non - original parts and consumables may result in injury to personnel or d amage to the unit and will invalidate the warranty.
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Page 6: Consumables And Parts
Electrical cables must be kept dry, clean and be routinely checked as stated in the maintenance procedures. Any cracked or damaged electrical cables must be reported immediately and the unit be put out of service until resolved. Operating Instructions: STE01-DRU01... -
Page 7: Lifting The Unit
• Use only tension belts or tie-down straps with sufficient strength. WARNING - IMPROPER FASTENING OF THE UNIT DURING TRANSPORT CAN RESULT IN SERIOUS ACCIDENTS IMPORTANT After use, remove supplied lifting strop(s) and/or dee shackles and dispose. Operating Instructions: STE01-DRU01... -
Page 8: Unit Overview
Unit Overview Lifting Points Note: Generic unit shown Function Steering Control Box Brakes Wheels Legs Clamping Band Head Lifting Chains Chassis Polycarbonate Guarding Operating Instructions: STE01-DRU01... -
Page 9: Permitted Operating Zones
The unit power must be isolated when accessing the front of the unit. Rear of Unit Front of Unit Area 1 Area 2 WARNING - DO NOT STAND UNDERNEATH A RAISED LOAD, WITHIN THE CONFINES OF THE UNIT OR IN FRONT OF THE UNIT DURING OPERATION. Operating Instructions: STE01-DRU01... -
Page 10: Section Ii - Unit Description
Section II – Unit Description The STE01-DRU01 is a four-wheeled pedestrian stacker with a drum rotator band. The unit is electric-hydraulic powered with manual drum rotation. It is designed for use on level surfaces for use with drums ranging from 50 - 220 litres, steel or plastic drums with a diameter of between 350mm - 600mm. -
Page 11: Section Iii - Unit Operation
(see consumables). Check stainless-steel guards for damage. OPERATORS SHOULD REPORT ANY DEFECTS ON THE UNIT TO THE APPROPRIATE PERSON. IF IN ANY DOUBT, OR SHOULD REPLACEMENT PARTS BE NEEDED, PLEASE CONTACT THE STS TECHNICAL SUPPORT LINE. Operating Instructions: STE01-DRU01... -
Page 12: Charging Operation
Do not allow the battery to be left in a discharged state as permanent damage can be caused to the battery. The unit is supplied with the following battery as standard: Unit Voltage Battery Type Capacity Weight 12V Exide ER550 Battery 115Ah 29kg 345x175x235mm (LxWxH) Operating Instructions: STE01-DRU01... -
Page 13: Moving The Unit
There is a red emergency stop on the top of the control panel. To stop all powered movement of the unit, press the button down. To reset the button, lift up. WARNING – DO NOT LEAVE A RAISED LOAD UNATTENDED Operating Instructions: STE01-DRU01... -
Page 14: Clamping A Drum
Then use the ratchet to tension the clamping band, this should be tightened until the drum starts to show signs of deflection. Operating Instructions: STE01-DRU01... - Page 15 IMPORTANT – Check the above steps have been completed correctly before you lift the drum off the floor. If you are in any doubt then contact the STS technical support line. WARNING - DO NOT ATTEMPT TO LIFT A LOAD WITHOUT THE LOCKING ‘R’ CLIPS FITTED TO THE BAND.
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Page 16: Drum Rotating Head
Drum Rotating Head Function Universal Clamp Band DRU01 - Manual Rotate Gearbox DRH01 - Hydraulic Rotate Gearbox DRE01 - Electric Rotate Gearbox Operating Instructions: STE01-DRU01... -
Page 17: Tipping A Drum
147kg where the centre of mass of the load is offset by a distance of 221mm. WARNING - ROTATING A DRUM WITH A HIGHER OFFSET LOAD IS TREATED AS MISUSE AND MAY DAMAGE THE UNIT. Operating Instructions: STE01-DRU01... -
Page 18: Using The 25 Litre Drum Insert 'Ins' (Optional Extra)
To attached the adaptor, insert the two locking pins and secure in position using the attached ‘R’ clips. Locking Pin ‘R’ Clip Insert Operating Instructions: STE01-DRU01... -
Page 19: Section Iv - Unit Maintenance, Troubleshooting And Consumables
Clean wheels if required ● ● Chassis and Superstructure Check doors and/or covers for damage ● ● Check labels are legible and complete ● ● Check guarding for damage and visibility, replace if necessary (see ● ● ‘Consumables’ for instructions) Operating Instructions: STE01-DRU01... - Page 20 If applicable, check power drive disconnects when charging ● OPERATORS SHOULD REPORT ANY DEFECTS ON THE UNIT TO THE APPROPRIATE PERSON. IF IN ANY DOUBT, OR SHOULD REPLACMENT PARTS BE NEEDED, PLEASE CONTACT THE STS TECHNICAL SUPPORT LINE. Operating Instructions: STE01-DRU01...
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Page 21: Troubleshooting
Check hydraulic oil level Load cannot be lowered (Electrically or pneumatically powered) Possible Cause Action The load exceeds the SWL Reduce mass of load Hydraulic oil level too low Check hydraulic oil level Emergency stop engaged Reset emergency stop button Operating Instructions: STE01-DRU01... - Page 22 Unit cannot be moved (Pneumatically powered power drive units) Possible Cause Action Airline not connected Reconnect airline Emergency stop pressed Reset the emergency stop button Tiller in the vertical or horizontal position Adjust tiller angle to allow unit movement Operating Instructions: STE01-DRU01...
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Page 23: Consumables
Consumables All unit consumables are available from STS. The unit must be fitted with original STS consumables unless otherwise stated. Any deviation from original consumables may result in injury to personnel or damage to the unit and will invalidate the warranty. -
Page 24: Polycarbonate Guarding Replacement
Polycarbonate Guarding Replacement The polycarbonate guarding should be replaced if damaged, cracked or visibility is reduced. These are available from STS. To replace the polycarbonate guard, isolate the unit in a safe area, then proceed as follows: • Remove the four M5 bolts, if applicable, located in each corner and remove the old guard. -
Page 25: Battery Replacement
12V Power Unit 24V Power Unit Joining Cable WARNING - ISOLATE UNIT BEFORE ACCESSING THE BATTERY/BATTERIES When changing batteries, all batteries should be changed for new ones. Batteries must be from the same manufacturer and of the same specification. Operating Instructions: STE01-DRU01... -
Page 26: Safety Regulations Governing The Handling Of Lead-Acid Batteries
When replacing/installing the battery make sure the battery is securely located in the battery compartment of the unit. Park the unit securely before carrying out any work on the batteries. Operating Instructions: STE01-DRU01... -
Page 27: Battery Charging Safety
Gassing is a chemical process. This gas mixture is highly explosive and must not be ignited. • STS units are supplied with either an external or an on-board charger. The charger supplied is designed only to charge the battery/batteries within that unit. No other charger should be used to charge the unit battery/batteries as this may cause damage. -
Page 28: Wheel Replacement
Replace the wheels ensuring that the wheel bushes are re-fitted into the wheels prior to re-bolting. Wooden Wooden Block Position Block Position NOTE: VIEW ON UNDERSIDE NOTE: VIEW ON UNDERSIDE WARNING – DO NOT JACK THE UNIT MORE THAN NECESSARY AS UNIT MAY BECOME UNSTABLE Operating Instructions: STE01-DRU01... -
Page 29: Section V - Technical Specification
Dimension (mm) Straddle Maximum Width 1100 Maximum Length 1700 Mast Height 1980 Ground Clearance Lift Stroke 1600 Maximum Height 2500 Maximum Distance Under Drum 1450 350kg Max Noise Level 79dBa Nominal Power 1600W Net Mass 310kg System Voltage Operating Instructions: STE01-DRU01... -
Page 30: Section Vi - Decommissioning The Unit
For further help contact STS: Technical Support Line: +44 (0) 1736 851050 In the interest of all concerned it is essential that equipment of our manufacture is used only for the purposes for which it has been designed and it must be used in accordance with the instructions which are supplied.
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