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Operating Instructions
STP08-FAC01-HDLC-Ex
Ex Rated Pneumatic Hydraulic Stacker with
Stainless Clad Forks and Load Cell Weighing
System
Bespoke Handling Equipment Ltd.
Leedstown
Hayle
Cornwall
United Kingdom
TR27 6DS
E-mail:
sales@sts-trolleys.co.uk
Tel: +44 (0)1736 851050
Website: www.sts-trolleys.co.uk
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Table of Contents
Troubleshooting
Related Manuals for STS STP08-FAC01-HDLC-E Series
Summary of Contents for STS STP08-FAC01-HDLC-E Series
- Page 1 Operating Instructions STP08-FAC01-HDLC-Ex Ex Rated Pneumatic Hydraulic Stacker with Stainless Clad Forks and Load Cell Weighing System Bespoke Handling Equipment Ltd. E-mail: sales@sts-trolleys.co.uk Leedstown Tel: +44 (0)1736 851050 Hayle Website: www.sts-trolleys.co.uk Cornwall United Kingdom TR27 6DS...
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Page 2: Table Of Contents
Section I – Correct Use and Application .................... 2 General ....................................2 Foreseeable Misuse of the Unit ............................2 Approved Application Conditions ............................. 2 Proprietor Responsibilities ..............................3 Adding Attachments and/or Accessories ......................... 3 Safety Regulations for the Operation of the Unit ......................3 Consumables and Parts .............................. -
Page 3: Section I - Correct Use And Application
Section I – Correct Use and Application General The unit described in the present operating instructions must be used, operated and serviced in accordance with the present instructions. Any other type of use is beyond the scope of application and can result in damage or injury to personnel, the unit or property. -
Page 4: Proprietor Responsibilities
An onsite risk assessment must then be carried out. WARNING - ANY UNAUTHORISED MODIFICATIONS OR ADDITIONS TO THE UNIT SHALL INVALIDATE THE WARRANTY AND STS SHALL NOT BE LIABLE. Safety Regulations for the Operation of the Unit Operator authorisation... - Page 5 Servicing and repairs All unit parts and consumables are available from STS. The unit must be fitted with original STS parts and consumables unless otherwise stated. Any deviation from non - original parts and consumables may result in injury to personnel or damage to the unit and will invalidate the warranty.
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Page 6: Consumables And Parts
Personal protective equipment (PPE) PPE must be worn at all times. A minimum of safety shoes must be worn while operating the unit. Safety shoes, safety glasses, protective gloves, hearing protection and protective overalls are to be worn when carrying out servicing, repairs and maintenance. -
Page 7: Lifting The Unit
Lifting the Unit Lifting the unit safely In order to raise the unit safely, including off a pallet, proceed as follows: • The unit must be on a level surface to prevent it from moving accidently. • The lifting gear must only be secured to the points designated for this purpose. -
Page 8: Unit Overview
Unit Overview Lifting Points Note: Generic unit shown Function Steering Control Box Brakes Wheels Legs Forks Inner Channels (If applicable) Lifting Chains Chassis Lift Ram Operating Instructions: STP08-FAC01-HDLC-Ex... -
Page 9: Permitted Operating Zones
Permitted Operating Zones The unit is designed to be used by a single operator from the rear of the unit, unless otherwise stated. All other personnel in the area where the unit is in operation must remain clear of the unit, behind the unit or within area 1 shown below. -
Page 10: Section Ii - Unit Description
THIS UNIT IS DESIGNED FOR USE ON FLAT AND LEVEL FLOORS ONLY Ex CERTIFICATION This equipment has been certified by STS for use in Zone 1, 2, 21 and 22 areas for protection under constructional safety “c” and control of ignition source “b”. -
Page 11: Section Iii - Unit Operation
(see consumables). Check stainless-steel guards for damage. OPERATORS SHOULD REPORT ANY DEFECTS ON THE UNIT TO THE APPROPRIATE PERSON. IF IN ANY DOUBT, OR SHOULD REPLACEMENT PARTS BE NEEDED, PLEASE CONTACT THE STS TECHNICAL SUPPORT LINE. Operating Instructions: STP08-FAC01-HDLC-Ex... -
Page 12: Set Up
Set Up • The unit requires a dry and clean air supply; which should be connected to the unit via a flexible air hose of minimum 12.5mm bore fitted with a quick connect coupling. The unit will operate with a maximum pressure of 9 BAR, a recommended minimum of 6 BAR and a recommended minimum flow rate of 400 litres per minute. -
Page 13: Moving The Unit
Moving the Unit Requirements If loaded, the load must not exceed the unit’s capacity. If loaded, load undamaged. Load at correct height for transport (< 500mm). Flat and level ground conditions. Procedure • Disengage the rear parking brakes. • The unit can then be manoeuvred to the desired location. •... -
Page 14: Engaging The Pallet
Never attempt to lift a damaged pallet. • IMPORTANT – Check the above steps have been completed correctly before you lift the drum off the floor. If you are in any doubt then contact the STS technical support line. Operating Instructions: STP08-FAC01-HDLC-Ex... -
Page 15: Operations For Using The Ratchet And Strap (Optional Extra)
• There is a red emergency stop button on top of the control panel. To stop all powered movement of the unit, press the button down. To reset the button, turn clock-wise. The unit is safe even if the airline is disconnected during the operation of the unit, the •... -
Page 16: Load Centre
Load Centre To maintain the stability of the unit at safe working load (SWL), the position of the load centre should never exceed the dimensions shown. The unit stability is calculated with the centre of gravity of the SWL as positioned in the image below. Load Max Lift ‘B’... -
Page 17: Section Iv - Unit Maintenance, Troubleshooting And Consumables
Section IV – Unit Maintenance, Troubleshooting and Consumables Maintenance Checklist The follow servicing checklist indicates the operations to be performed and the respective intervals to be observed. Maintenance intervals are defined as: W = Every 50 service hours, at least weekly A = Every 1000 service hours, at least annually ●... - Page 18 If applicable, check power drive disconnects when charging ● OPERATORS SHOULD REPORT ANY DEFECTS ON THE UNIT TO THE APPROPRIATE PERSON. IF IN ANY DOUBT, OR SHOULD REPLACMENT PARTS BE NEEDED, PLEASE CONTACT THE STS TECHNICAL SUPPORT LINE. Operating Instructions: STP08-FAC01-HDLC-Ex...
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Page 19: Troubleshooting
Troubleshooting When trying to locate a fault, proceed in the order shown in the table. NOTE: Troubleshooting must only be performed by a suitably competent individual as decided by the company the equipment is intended for use with. If, after carrying out the following remedial actions, the unit cannot be restored to operation, contact the manufacturer’s technical helpline. - Page 20 Load cannot be rotated (Electrically or pneumatically powered) Possible Cause Action The load exceeds the SWL Reduce mass of load Off-centre load too high Reduce off-centre load Hydraulic oil level too low Check hydraulic oil level Emergency stop engaged Reset emergency stop button Air pressure too low, if applicable Check air supply, if applicable Air flow too low, if applicable...
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Page 21: Consumables
Touch Up Paint Approved touch up paint should be used on any damaged painted surfaces, the surface should be rust free before painting with a non-aluminium based paint. STS use RAL 5010 for their blue paint. Operating Instructions: STP08-FAC01-HDLC-Ex... -
Page 22: Polycarbonate Guarding Replacement
Polycarbonate Guarding Replacement The polycarbonate guarding should be replaced if damaged, cracked or visibility is reduced. These are available from STS. To replace the polycarbonate guard, isolate the unit in a safe area, then proceed as follows: • Remove the four M5 bolts, if applicable, located in each corner and remove the old guard. -
Page 23: Wheel Replacement
Wheel Replacement Wheels should be replaced if damaged, cracked or delaminated. These are available from STS. Isolate the unit in a safe area ensuring that the unit is disconnected from any power supply and that the emergency stop is pressed. The unit must be on a flat and level floor. -
Page 24: Section V - Technical Specification
Section V - Technical Specification General Arrangement NOTE: ALL DIMENSIONS +/- 5MM UNLESS OTHERWISE STATED Designation Description Dimension (mm) Straddle 1250 Maximum Width 1500 Maximum Length 2050 Mast Height 1980 Ground Clearance Max Height 3340 Minimum Fork Height Maximum Fork Height 2740 +/- 40 Max Fork Separation Leg Height Clearance... -
Page 25: Section Vi - Decommissioning The Unit
For further help contact STS: Technical Support Line: +44 (0) 1736 851050 In the interest of all concerned it is essential that equipment of our manufacture is used only for the purposes for which it has been designed and it must be used in accordance with the instructions which are supplied.
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