KINSHOFER TR07 Operating Instructions Manual

Nox tiltrotator

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Operating instructions

NOX Tiltrotator

TR07-TR11-TR14-TR19-TR25

March 2020 [EN]

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Summary of Contents for KINSHOFER TR07

Page 1 Operating instructions NOX Tiltrotator TR07-TR11-TR14-TR19-TR25 March 2020 [EN]...
Page 2 83607 Holzkirchen Germany Tel.: +49 (0)8021 - 88 99 0 Fax: +49 (0)8021 - 88 99 37 Email: info@kinshofer.com www.kinshofer.com * The original operating instructions, for which the manufacturer assumes responsibility, are the German-language version. All other versions are translations of the original operating instructions.
Page 3: Table Of Contents
Technical Information ..................... 15 3.1. Technical data ......................15 3.2. Hydraulic diagrams ....................18 3.2.1. TR07 - CSP ............................18 3.2.2. TR11 - CSP ............................18 3.2.3. TR11 - CSP-PL ............................18 3.2.4. TR14 / TR19 / TR25 - CSP ........................19 3.2.5.
Page 4 TR14 / TR19 / TR25 - DF10 ......................22 3.3. Wiring diagrams ......................23 3.3.1. TR07 / TR11 / TR14 / TR19 / TR25 - CSP ..................... 23 3.3.2. TR07 / TR11 / TR14 / TR19 / TR25 - DF4 ..................... 24 3.4.
Page 5 8.2.4. Internal threads of hydraulic fittings......................65 8.3. Repair and welding work ................... 65 8.4. Oil and grease ......................66 8.5. Disposal........................66 Complaints, guarantee, and liability ..............67 9.1. Complaint ........................67 9.2. Warranty and liability ....................67 TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 6 11.9. Inspection certificate for 12t lifting eye ..............77 12. Certificate according to the Machinery Directive 2006/42/EC ......78 12.1. EC Declaration of Conformity for weld-on hooks ............78 13. EC Declaration of conformity ................. 79 14. Locations ......................... 80 TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 7: Important Notes
If the booklet is missing, it can be requested free of charge for all EU languages using article number 194079333. In the event of discrepancies between these operating instructions and the „Safety instructions“ booklet, the information in these operating instructions shall have priority. TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 8: Statutory Safety And Accident Prevention
Annex B: Quick change couplers 1.3. Type plate The type plate on the attachment must remain legible. One of these type plates is attached to the attachment: Oval type plate for rotator, HPX Rectangular type plate drive, rotary drive, quick-changer TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 9: Transport, Unloading And Packaging
The completeness of the delivery with reference to the delivery note. Use the original packaging for any return shipping. Dispose of the packaging in accordance with regional regulations. 1.6. Service link Spare parts • • Technical support Returns • Service link http://www.kinshofer.com/eng/index.php/en/service TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 10: Product Information
Product information Product information 2.1. Product overview These operating instructions apply to NOX Tiltrotator TR07, TR11, TR14, TR19 and TR25. Product overview Explanation 10: Upper bracket (UB) 20: Tiltrotator (NOX) 30: Type plate (TP) 40: Lower quick coupler (LQC) 2.2.
Page 11: Intended Use
For cardanically mounted attachment: Do not use the attachment to pull or push a load by applying lateral pressure. Do not operate the attachment in such a manner, in which external forces are • caused that exceed the allowable loads and moments of the attachment. TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 12: Restrictions
(see also chapter Safety stickers – dipper arm). Careless work can lead to serious injury to the operator or significant damage to the carrier machine. In order to reduce the risk, ensure caution and concentration during work. TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 13: Safety Stickers
There is a higher risk of collision due to the quick coupler, which has increased the length of the dipper arm. • Before commisioning, all personnel must read and understand the operating instructions. • Check to ensure correct and secure locking of the quick coupler. TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 14: Hook Safety Sticker
Product information 2.8. Hook safety sticker Hook load capacity 2000 kg Hook load capacity 3000 kg Article number: 189079724 Article number: 189079734 Hook load capacity 5000 kg Hook load capacity 10000 kg Article number: 189079754 Article number: 189093387 TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 15: Technical Information
Technical Information Technical Information 3.1. Technical data Type TR07 TR11 TR14 TR19 TR25 Width A Length B Height C TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 16 Technical Information Type TR07 TR11 DF10 DF10 Operating weight 3 - 7 6 - 11 max. breakout force (ISO) [kN] Max. bucket width [mm] 1100 1300 Weight (incl. UB, approx. excl. LQC) [kg] Tilting angle [°] 2 x 50 2 x 50...
Page 17 (WLL) Lifting eye (optional) Lifting eye (optional) [in] 1 1/4 Shackle size SD* = Standard rotary feedthrough; HF* = High-Flow rotary feedthrough The tilt and rotation torque values only apply for the respective maximum permissible pressures. TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 18: Hydraulic Diagrams
Technical Information 3.2. Hydraulic diagrams 3.2.1. TR07 - CSP 3.2.2. TR11 - CSP 3.2.3. TR11 - CSP-PL TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 19: Tr14 / Tr19 / Tr25 - Csp
Technical Information 3.2.4. TR14 / TR19 / TR25 - CSP TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 20: Tr07- Df4
Technical Information 3.2.5. TR07- DF4 3.2.6. TR11- DF4 TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 21: Tr14 / Tr19 / Tr25 - Df4
Technical Information 3.2.7. TR14 / TR19 / TR25 - DF4 3.2.8. TR07 - DF10 TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 22: Tr11 - Df10
Technical Information 3.2.9. TR11 - DF10 3.2.10. TR14 / TR19 / TR25 - DF10 TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 23: Wiring Diagrams
Technical Information 3.3. Wiring diagrams 3.3.1. TR07 / TR11 / TR14 / TR19 / TR25 - CSP TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 24: Tr07 / Tr11 / Tr14 / Tr19 / Tr25 - Df4
Technical Information 3.3.2. TR07 / TR11 / TR14 / TR19 / TR25 - DF4 TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 25: Connection Points
Technical Information 3.4. Connection points 3.4.1. TR07 - CSP TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 26: Tr11 - Csp
Technical Information 3.4.2. TR11 - CSP 3.4.3. TR11 - CSP-PL TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 27: Tr14 / Tr19 / Tr25 - Csp
Technical Information 3.4.4. TR14 / TR19 / TR25 - CSP 3.4.5. TR07 - DF4 TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 28: Tr11 - Df4
Technical Information 3.4.6. TR11 - DF4 3.4.7. TR14 / TR19 / TR25 - DF4 TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 29: Tr07 - Df10
Technical Information 3.4.8. TR07 - DF10 3.4.9. TR11 - DF10 TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 30: Tr14 / Tr19 / Tr25 - Df10
Technical Information 3.4.10. TR14 / TR19 / TR25 - DF10 TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 31: Optional Hydraulic Grab Module (Gripper): Dimensions And Weight
Dimensions D x E x F 469 x 523 x 148 601 x 660 x 211 698 x 714 x 265 896 x 835 x 294 Max. opening range G 1030 Closing time Closing force 18.5 Max. load capacity 1300 1) at 25l/min. TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 32: Installation And Initial Operation
Improper installation can lead to hazardous situations. In the event of a doubt relating to knowledge or safety, always contact the supplier or manufacturer. Pos. number Designation Carrier boom Socket head cap screw Pins Attachment Carrier dipper TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 33: Quick Coupler
Verify the correct and secure seating of the socket head cap screws. • 4.2. Quick coupler As the quick coupler is supplied in a variety of versions, no explicit description is possible. NOTICE Observe the accompanying operating instructions for the quick coupler. TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 34: Installing The Control Systems
When connecting the electrical connections, note the electrical precautions. Improper installation can lead to hazardous situations. In the event of a doubt relating to knowledge or safety, always contact the supplier or manufacturer. NOTICE During installation, the permissible values the chapter Technical data must be observed. TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 35: Control System Csp Standard / Csp High Flow
Technical data. Checking functions 1. Test all joystick functions. 2. Correct incorrect settings. Fig: Hydraulic connections on Tiltrotator Label Function Connecting thread TR07 TR14 TR19 TR25 TR11 PRESSURE LINE Pressure line G 1/2" BSP G 3/4"...
Page 36 Parking brake Horn Toggle between rotate / grab Vibration damping Mute radio Rotate Reduce rotation speed Toggle between rotate / extra Toggle between tilt / extra (additional function) Unlock/lock tool Rapid traverse Slow traverse tilt for labelling as needed TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 37 Rotate shell-grab counter-clockwise Tilt main arm to the right Slow traverse Tilt main arm to the left Low rotation speed Reduce rotation speed Lock swivel linkage Idling Unlock/lock tool Rapid traverse Vibration damping High rotation speed Electric potential Mute radio TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 38 Toggle between tilt / extra 2 Toggle between rotate / steer Steering or caterpillar steering active Toggle between rotate / accelerator pedal Steering not permitted Tilt Backwards / forwards in caterpillar steering mode Toggle between tilt / grab TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 39: Controller Df4
Checking functions Set the maximum permissible operating pressure and the recommended oil flow in the table in the chapter Technical data. Hydraulic connections on Tiltrotator Label Function Connecting thread TR07 TR11 TR14 TR19 TR25 Rotation CW Rotate G 3/8" BSP G 3/8"...
Page 40: Controller Df10 Standard / Df10 High Flow
Checking functions Set the maximum permissible operating pressure and the recommended oil flow in the table in the chapter Technical data. Hydraulic connections on Tiltrotator Label Function Connecting thread TR07 TR11 TR14 TR19 TR25 Rotation CW Rotate clockwise G 3/8" BSP G 3/8"...
Page 41: Excavator Cabin Sticker For The Quick Coupler
Excavator cabin sticker for the quick coupler Selecting excavator cabin sticker for the quick coupler Select the sticker in accordance with the control system and attach - also for repeat orders. NOXPROP: Article number 189079763 DF4: Article number 189079764 NOXProp+: Article number 189079765 TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 42: Function Check
• Check that all hydraulic connections are firmly seated and free of leaks. Check loose connections according to the requirement in the service manual. Observe the tightening torque in maintenance chapter . TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 43: Troubleshooting - Tr Nox Iii Control Systems
» No electrical contact covering on the valve. and connect. » Counterbalance valve » Re-adjust incorrectly adjusted. counterbalance valve. » Optimise dimensioning of the hoses. » Oil flow rate not » Check hydraulic connections sufficient. and couplers for tight fit. TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 44 » Oil flow rate not » Check hydraulic connections sufficient. and couplers for tight fit. » Optimise dimensioning of the hoses. » Oil flow rate not DF10 » Check hydraulic connections sufficient. and couplers for tight fit. TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 45 DF10 sufficient. tight fit. » Check carrier installation. » Optimise dimensioning of the hoses. » Check hydraulic connections DF10 with » Oil flow rate not and couplers for upgrade kit sufficient. tight fit. » Check carrier installation. TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 46: Handling
Handling Handling WARNING In addition to the Kinshofer operating instructions for the NOX Tiltrotator, the operating instructions for the carrier (excavator), quick coupler and attachment also apply. All operating instructions must be freely accessible at all times. If necessary, reorder any missing operating instructions from the manufacturer.
Page 47 Locking the quick coupler • • Perform a safety check (visual inspection) to ensure the correct seating of the locking parts. • By checking the lock indicator, ensure that the attachment is securely locked. TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 48: Dismantling The Attachment
Set the attachment down on the ground. Unlock the quick coupler. • Tilt/roll out the bucket cylinder or quick coupler and tilt the quick coupler out • of the adapter. Carefully disengage the quick coupler from the coupling shaft. • TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 49: Checking The Quick Coupler
For detailed instructions, see the operating instructions for the quick coupler. Symmetrical quick coupler Bottom A (max) connection Volvo/NTP/Bofors quick coupler Bottom A (min) connection S1/NTP10/B20 S2/NTP20/B27 S3/B30 Verachtert quick coupler Bottom A (min) connection CW10 - CW55 A>=B *0.7 At least 70% must be covered. TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 50: Working With Attachment Points
Load lifting examples with load hook correct correct incorrect incorrect Load lifting - hook load Load lifting examples with lifting eye correct correct incorrect incorrect Load lifting - lifting eye NOTICE All possibilities that are not shown are non-intended uses and are prohibited. TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 51: Working With The Grab
Only use approved lifting attachments / slings. • • Lift the load slowly and carefully. Observe the stipulated safety distances. • Load lifting examples with the grab correct incorrect NOTICE All possibilities that are not shown are non-intended uses and are prohibited. TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 52: Connection Of Hydraulic Attachments
(A/B, C/D) are available under the Tiltrotator, as well as an overflow oil line (tank/drain). The respective position can be taken from the following figures. You can find information on the oil flows for the functions in the chapter Technical data. Pin to Pin Pin to Pin D-Lock TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 53 Handling KHS/KMS NTP/Volvo Symmetric quick coupler S-coupler TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 54: Shutting Down And Disassembly
Dismantling takes place in reverse order to assembly, see Assembly and • attachment commissioning/Mechanical connection Store the attachment in a suitable, secure and dry location. • For the requirements for extended shut down and commissioning after • extended shut down, see Maintenance and service . TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 55: Cleaning And Care
Lubrication and Every time after cleaning, the attachment must be lubricated and a functional Functional checks check carried out, see chapter Technical data / Overview greasing point and chapter Assembly and commissioning / Functional checks. TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 56: Maintenance And Service
In the event of damage, the attachment must not continue to be used! WARNING Danger of injury and crushing with: Maintenance work • • Repair work Cleaning work • In order to avoid health risks: Wear eye protection • Wear hand protection • Wear hearing protection • TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 57: Greasing Points On Nox Tiltrotator
Greasing points on NOX Tiltrotator Greasing points are at the front and rear of the housing in the travel direction or if greasing points are installed, at the left and right on the upper bracket. 8.1.2. Gripper greasing points TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 58: Maintenance Schedule
Replace hydraulic fluid Replace transmission lubricant in the rotary drive Replace hydraulic hoses Check and/or replace seals Calibrate the joysticks with control system variant CSP See operating instructions in chapter: Overview of greasing points Oil and grease TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 59: Maintenance Check List
Check hydraulic connections for leaks and tighten if necessary Check for cracks, wear, corrosion and functional safety Check or replace seals See operating instructions in chapter: Overview greasing points Oil and grease Transmission lubricant oil volume (see table Technical data). Location, Date Stamp with signature TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 60: Daily Inspection
115 / 84.8 155 / 114.3 130 / 95.9 185 / 136.4 170 / 125.4 230 / 169.6 200 / 147.5 215 / 158.6 195 / 143.8 280 / 206.5 260 / 191.8 330 / 243.4 300 / 221.3 TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 61: Annual Replacement Of The Transmission Lubricant
For transmission oil specification and filling quantities, refer to the chapter "Oil and grease". Tilt the housing for filling. • Top up the transmission oil. • • Check seal ring on the drain plug and replace it, if necessary. Screw in and tighten the drain plug. • TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 62: Annual Maintenance
Activities for certified dealers only! The following activities may only be performed by certified dealers for certain attachments: With the NOX Tiltrotator: • - Installation of the controllers CSP and DF4 - Seal replacement • For HPX and TC: - Seal replacement TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 63: Tightening Torques
115 / 84.8 155 / 114.3 130 / 95.9 185 / 136.4 170 / 125.4 230 / 169.6 200 / 147.5 215 / 158.6 195 / 143.8 280 / 206.5 260 / 191.8 330 / 243.4 300 / 221.3 TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 64: Hydraulic Connection - Dks
DKJs (JIC) are imperial fittings with a sealing taper (27°). Tightening torques for hydraulic connector DKJ Nominal size Threaded Size ft-lbs F.F.F.T. coupling nut ¼" 7/16-20 in 15-17 10.8-12.5 3/8" 9/16-18 in 27-30 19.6-22.0 1¼ ½" 3/4-16 in 59-65 45.5-47.8 TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 65: Internal Threads Of Hydraulic Fittings
For repair work and replacement of wearing part only original spare parts • from the manufacturer may be used in order to guarantee functionality and safety. Exceptions include standardised parts such as screws and hydraulic fittings. TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 66: Oil And Grease
For the filling quantity for the transmission lubricant, refer to the chapter Technical Data. 8.5. Disposal Oil and grease Observe country-specific and regional disposal directives. Attachment After proper shut down and removal of hydraulic oil and grease residues, the attachment can be disassembled and the materials recycled. TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 67: Complaints, Guarantee, And Liability
Agreements deviating from these terms must be agreed to in writing and confirmed by the manufacturer. Guarantee and liability claims for personal and property damage are excluded if the limitations in the general terms of service are not observed. TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 68: Certificate Of Inspection
Stickers can be obtained from the manufacturer. Certificate of Inspection Verification of SAFETY CHECKS having been carried out: Type: Serial number: Year Date Qualified expert Company TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 69: Inspection Certificate Din En 10204
Inspection certificates and figures are for illustration purposes only. Figure may differ from the attachment supplied. The respective inspection certificates for weld-on hooks may be requested from the manufacturer using the serial number. 11.1. Inspection certificate for 2t weld-on hook Article number: 154050408 TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 70: Inspection Certificate For 3T Weld-On Hook
Inspection certificate DIN EN 10204 11.2. Inspection certificate for 3t weld-on hook Article number: 154082118 Article number Weld-on Load Height Width Folding Ø hook capa dimension city 154082118 154082120 154082122 256.5 154082123 10 t 255.5 Dimensions are approximate. TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 71: Inspection Certificate For 5T Weld-On Hook
Inspection certificate DIN EN 10204 11.3. Inspection certificate for 5t weld-on hook Article number: 154053934 TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 72: Inspection Certificate For 5T Weld-On Hook
Inspection certificate DIN EN 10204 11.4. Inspection certificate for 5t weld-on hook Article number: 154082120 TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 73: Inspection Certificate For 10T Weld-On Hook
Inspection certificate DIN EN 10204 11.5. Inspection certificate for 10t weld-on hook Article number: 154059894SK TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 74: Inspection Certificate For 3,25T Lifting Eye
Inspection certificate DIN EN 10204 11.6. Inspection certificate for 3,25t lifting eye Article number: 154092359 TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 75: Inspection Certificate For 4.75T Lifting Eye
Inspection certificate DIN EN 10204 11.7. Inspection certificate for 4.75t lifting eye Article number: 154092360 TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 76: Inspection Certificate For 8.5T Lifting Eye
Inspection certificate DIN EN 10204 11.8. Inspection certificate for 8.5t lifting eye Article number: 154092361 TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 77: Inspection Certificate For 12T Lifting Eye
Inspection certificate DIN EN 10204 11.9. Inspection certificate for 12t lifting eye Article number: 154092362 TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 78: Certificate According To The Machinery Directive 2006/42/Ec
Certificate according to the Machinery Directive 2006/42/EC Certificate according to the Machinery Directive 2006/42/EC 12.1. EC Declaration of Conformity for weld-on hooks Valid for item numbers: 154050408; 154053934; 154076255 TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 79: Ec Declaration Of Conformity
Operation of work equipment Country-specific safety and health regulations Party responsible for documentation: Director of Technical Documentation, Kinshofer GmbH Kinshofer is certified in accordance with ISO 9001 by DVS Zert e.V., Düsseldorf, Germany Kinshofer GmbH Raiffeisenstrasse 12 DE-83607 Holzkirchen (T. Friedrich, managing director) TR07-TR11-TR14-TR19-TR25 30.03.2020...
Page 80: Locations
Locations Locations TR07-TR11-TR14-TR19-TR25 30.03.2020...

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