Related Manuals for KINSHOFER AUGERTORQUE SB Series
Summary of Contents for KINSHOFER AUGERTORQUE SB Series
- Page 1 99-95526001 - ISSUE 1-1 ENGLISH Part No: 51-8901/ 51-8902 Document No: 99-95 518001 - Rev 1 Doc Date: 27-05-2021 HYDRAULIC BREAKER OPERATORS MANUAL SB RANGE www.augertorque.com...
- Page 2 Copyright All rights reserved. Do not duplicate, edit, translate, or distribute this document to third parties, nor save as a digital document, without explicit authorization by the manufacturer. Copies can be obtained from the manufacturer for a minimal fee. Subject to changes incurred through continuing product development and improvement.
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Page 3: Table Of Contents
Table of Contents Important notes ............................6 1.1. Safety instructions ............................ 6 1.2. Protection measures and safety ....................... 7 1.3. Statutory safety and accident prevention ....................7 1.3.1. Safety guidelines for vibrations and noise emissions................7 1.4. Explanation of symbols ..........................8 1.5. - Page 4 4.2. Assemble the adapter on the hydraulic breaker ..................25 4.2.1. Hole patterns ............................26 4.3. Assembly and dismantling onto the carrier machine ................27 4.4. Assembly inspection ..........................28 4.5. Functional checks ........................... 28 4.6. Troubleshooting ............................29 4.7. Commissioning ............................
- Page 5 7.5. Disposal ..............................46 Claims, warranty and liability ......................47 8.1. Complaint ............................... 47 8.2. Warranty and liability ..........................47 Certificate of Inspection ........................48 EC Declaration of conformity ......................49...
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Page 6: Important Notes
Important notes These instructions apply to the attachment pictured on the title page, which was developed and produced with the utmost dedication. Technical information, mounting and maintenance instructions are provided in this manual. Service manual and spare parts list A service manual is available upon request for carrying out repairs on premium line products. -
Page 7: Protection Measures And Safety
1.2. Protection measures and safety WARNING The installer, operator and maintenance personnel must wear personal safety equipment (PSE) and comply with the safety regulations in force in the country in which the attachment is used. DANGER The manufacturer shall assume no liability in the event of accidents in which the fitter, operator or maintenance personnel does not wear suitable personal safety equipment (PSE), does not maintain it properly or it is defective. -
Page 8: Explanation Of Symbols
1.4. Explanation of symbols Symbol The following classifications are defined according to ANSI Z535.6-2011 (based classification on ISO 3864) and provide immediate information on the degree of hazard. NOTICE In order to avoid personal injury and damage to property, all instructions following these safety signs must be followed. -
Page 9: Notice, Danger And Warning Signs
1.5. Notice, danger and warning signs During the planning and manufacture of this device, great care was taken to ensure that it can be operated safely and efficiently. Information, danger and warning signs required for the use of the device, as well as the legally prescribed signs, are positioned in a clearly visible and safe manner. -
Page 10: Requisite Personnel
1.6. Requisite personnel Insufficient qualifications DANGER Danger in case of insufficiently-qualified individuals! Inadequately-qualified individuals cannot assess the risks of operating the machine; they place themselves or others in danger of severe or fatal injury! • Permit only qualified personnel to perform all tasks. •... -
Page 11: Personal Safety Equipment (Pse)
1.7. Personal safety equipment (PSE) CAUTION Personal safety equipment (PSE) serves to protect individuals' health and safety in the workplace. The potential hazards covered with the help of the personal safety equipment include: » Physical, chemical, biological and electrical hazards, »... -
Page 12: Damage To Health Due To Vibrations
1.8. Damage to health due to vibrations WARNING Vibrations can cause damage to health. The max. daily stipulated working shall not be exceeded. EC Directive 2002/44/EC Exposure limit values and action levels for full body vibrations (standardised to a reference time period of 8 hours daily): 1. -
Page 13: Residual Risks
1.9. Residual risks The following section identifies residual risks that were ascertained on the basis of a risk assessment. To reduce the risk of personal injury and property damage and to prevent dangerous situations, this and ensuing sections present specific safety information to be taken into account. - Page 14 NOTICE Environmental hazards Incorrect handling or disposal of materials hazardous to the environment can cause significant environmental damage. • Remove old or excess grease from lubrication points. • Collect waste oil and grease in suitable containers. • Observe local regulations for waste disposal. •...
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Page 15: Type Plates
1.10. Type plates NOTICE The type plate, as shown below or similar, is fastened to the attachment and must be kept clearly legible: Type plates [FX / SB] 1.11. Transport, Unloading and Packaging The attachment is carefully packed by the manufacturer in order to avoid damage during transportation. -
Page 16: Hydraulic Breaker Lifting Points And Storage
1.12. Hydraulic breaker lifting points and storage The corresponding hooks or rings on the housing (pos. 1) or, alternatively, the holes of the adapter (pos. 2) with the corresponding lifting tools (e.g. Rings, chains, belts, etc.) must be used to transport or move the hydraulic breaker. NOTICE To prevent uncontrolled tilting or overload when lifting the attachment (e.g. -
Page 17: Incoming Goods Inspection
1.13. Incoming goods inspection NOTICE Unpack the delivered goods carefully so that no parts remain in the packaging. Immediately after unpacking, check: • The attachment as well as any accessory parts delivered with it for transport damage and defects. • The completeness of the delivery with reference to the delivery note. -
Page 18: Product Information
Product information 2.1. Product overview This operating manual applies to the following hydraulic breaker: Type SB70 SB100 SB150 SB200 SB250 SB300 SB400 SB500 The version delivered can be found on the accompanying paperwork (e.g. delivery note). SB - hydraulic breaker Pos. -
Page 19: Intended Use
2.2. Intended use The SB - hydraulic breaker is designed for use on the excavator with an operating weight of 0.5 – 12 t and is mounted onto the carrier machine using the quick coupler or direct attachment. It is operated and controlled via the hydraulic circuit of the carrier machine. NOTICE The operating weights of the carrier machines and attachments must be adapted to each other (see chapter Technical data). -
Page 20: Foreseeable Misuse
2.4. Foreseeable misuse NOTICE During daily work, it’s possible that routines cause operating errors to occur or that instructions are ignored. This can be caused by inadequate attention or inadequate knowledge on the part of the operator. • Examples of Do not beat or break with the attachment to break up conglomerate rock or foreseeable other material. -
Page 21: Technical Information
Technical Information 3.1. Requirements of the carrier machine NOTICE To operate the hydraulic breaker, the 1 hydraulic circuit must be available on the carrier machine. NOTICE When assembling the hydraulic connections, make sure that the return line is always connected first. When dismantling, always disconnect it last. -
Page 22: Dimensions And Technical Data
3.3. Dimensions and technical data SB - hydraulic breaker Carrier Tool (chisel) (with tool) machine Type Height Diameter Impact Operating Weight Impact energy frequency weight [mm] [mm] [kg] [rpm] SB70 900 - 1100 0.5 - 2.5 SB100 1000 900 - 1100 1.2 - 3.5 SB150 1100... -
Page 23: Noise Emissions And Sound Power Levels
3.4. Noise emissions and sound power levels Maximum sound power level Directive 2000/14/EC concerning noise emissions from devices and machines intended for outdoor use classifies (type 13) hydraulic breakers as working equipment that are subject to the labelling requirement only (and to which the noise emission limits apply). -
Page 24: Installation And Initial Operation
Installation and initial operation 4.1. Assembling onto the carrier machine • Set the attachment device down on a level and firm surface so that it cannot fall over. • Check that the hydraulic end points (if present) on the carrier support boom are clean. -
Page 25: Assemble The Adapter On The Hydraulic Breaker
4.2. Assemble the adapter on the hydraulic breaker The hydraulic breaker of the respective type is supplied with different hole patterns to flange-mount an adapter. Adapter assembly Description Fig. 1 • Carefully place the adapter on the top of the breaker and align the drilled holes (fig. -
Page 26: Hole Patterns
4.2.1. Hole patterns the hydraulic breaker is supplied with the following hole patterns to flange- mount an adapter: SB70 + SB100 SB150 SB200 + SB250 SB300 SB400 + SB500... -
Page 27: Assembly And Dismantling Onto The Carrier Machine
4.3. Assembly and dismantling onto the carrier machine Assembly onto the carrier machine Description Assembly Fig. 1 • Carefully move the excavator arm (bucket arm and coupling) towards the mounted adapter of the hydraulic breaker from above (fig. 1). • Insert the bracket of the excavator arm into the adapter until flush (fig. -
Page 28: Assembly Inspection
4.4. Assembly inspection The following points must be fulfilled: • The oil flow of the attachment and the carrier machine are the same. • The hydraulic hose for the return line is connected to the tank without return pressure. • The hydraulic hose for the pressure line is connected properly. -
Page 29: Troubleshooting
4.6. Troubleshooting Functional fault Cause Remedial measures Tool blocked. Remove and replace the tool. Defect in the rubber hose with quick Check the hose; repair/replace the quick connector (no oil). connectors. Check and set the high-pressure valve of Defect on the control valve of the breaker The breaker does not the excavator to 40 bar above the operating circuit. -
Page 30: Commissioning
4.7. Commissioning WARNING Assembly, operation, and maintenance of the attachment may only be carried out by authorised and trained personnel. These personnel must read and understand the operating manual! NOTICE • Bring the carrier into a secure working position. • No persons are permitted inside the safety zone. - Page 31 • The breaker can work at any angle as long as the pressure always follows along the tool axis (see the following application examples): Correct use Incorrect use NOTICE If the force of the excavator arm on the breaker is too low or too high, undesired vibrations will occur on the breaker.
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Page 32: Gas Support - Nitrogen N
• Despite the safety system, blank firing must be prevented to reduce damage to the fastening elements, the tool holder, and the tool! NOTICE As soon as the material breaks into single parts, the breaker must be switched off immediately! •... - Page 33 Nitrogen Description Check the nitrogen pressure • Unscrew the protection cap of the filling valve (fig. 1). • Screw the manometer onto the filling valve (fig. 2). • Push the moveable sleeve with the needle of the manometer into the valve until the manometer displays pressure.
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Page 34: Tool Change
4.8.2. Tool change The tool is fastened and secured using a holding pin in the bushing of the breaker. The SB70 type is equipped with 1 holding pin, the SB100-500 types are equipped with 2 holding pins. Replacing the tool To replace the tool, the spring pressure pin is pushed in using an interior hexagonal wrench until the holding pin can be removed from the hole (fig. -
Page 35: Setting The Stroke Rate
DANGER Replacing the tool or removing the lock (holding pin, blocking/locking pin, spring pressure pin) with the machine running can cause damage to the attachment and severe injuries. DANGER Before the breaker is started, the protective screen or the splinter protection of the driver cabin must be closed so that the driver is protected from potential stone impact during operation! Ensure that there are no persons within the safety distance of 20 m! -
Page 36: Shut Down
Shut down Procedure 1. Set the attachment down on a horizontal and stable surface before dismantling from the carrier. 2. Switch off the carrier’s drive. 3. Switch on the ignition. 4. Actuate all hydraulic valves in the control circuits for the attachment until all of the pressure in the attachment or in the hydraulic lines has been dissipated - then check the system that it is free of pressure. -
Page 37: Cleaning And Care
Cleaning and care • The cleaning of the attachments should be carried out on a suitable surface with an oil separator. • Adjust the cleaning intervals to the operating conditions, at least once weekly (see chapter Maintenance and service)! Notice Paint damage, damage to seals and bearings, oil leaks and other damage are possible if cleaning is not carried out properly. -
Page 38: Maintenance And Service
Maintenance and service WARNING Switch off the carrier, depressurise and secure to prevent reactivation. 7.1. Maintenance Checks and maintenance must be carried out in accordance with the maintenance check list in order to guarantee the safety, functional capability and long service life of the product. •... -
Page 39: Maintenance Check List
7.1.1. Maintenance check list Maintenance intervals After 1 operating hour Check bolted connections and retighten if necessary Check pinned joints and safety parts, tighten or replace if necessary. Every 3 operating hours 1, 3 Lubricate the grease nipple Daily Check hydraulic connections for leaks and tighten if necessary. Check for cracks, wear, corrosion and functional safety. -
Page 40: Daily Maintenance
7.1.2. Daily maintenance 1. Check the attachment for deformation, cracks, and wear. 2. Check all hydraulic connections and hydraulic lines for leaks and externally visible damage. 3. If necessary, replace all damaged parts to assure operational safety. 4. Apply grease to the grease nipple with a grease gun (see chapter on overview of greasing points) until grease starts to emerge from between the bearings. -
Page 41: Greasing Points
7.1.4. Greasing points Greasing points - hydraulic breaker Pos. Description Grease nipple (tool holder) Grease nipple for the optional lubrication system (Beka-Lube) -
Page 42: Check After 50 Operating Hours
7.1.5. Check after 50 operating hours Inspection After each initial attachment or re-attachment, e.g. after repairs, after 1 operating hour, and then every 50 operating hours, all fastening screws, nuts, and hydraulic connections must be checked for stability. Tighten If screwed connections are loose, tighten according to the tightening torques as specified. -
Page 43: Internal Threads Of Hydraulic Fittings
7.1.6. Internal threads of hydraulic fittings Tightening torques: BSP / metric thread Screw thread Series AD pipe ISO thread [Nm] [metric] [Nm] G1/8 A M10 x 1.0 G¼ A M12 x 1.5 G¼ A M14 x 1.5 G3/8 A M16 x 1.5 G½... -
Page 44: Storage From 1 Month
7.1.9. Storage from 1 month Storage from 1 month To prevent rusting on the cylinder and other damage (eg. to seals) the hydraulic breaker must be stored in a vertical position. NOTICE Improper storage of hydraulic breaker can cause damage to property due to cavitation –... -
Page 45: Accessories, Spare Parts And Wearing Parts
7.3. Accessories, spare parts and wearing parts Tools Pos. Description » concrete Moil point (conical) » medium-hard and solid rock » reinforced concrete Blunt tool » very hard rock » reinforced concrete Pyramid tool (pyramidal) » very hard rock Chisel tool »... -
Page 46: Oil And Grease
7.4. Oil and grease Hydraulic fluid The attachment may be operated with industry-standard mineral oils according to the information in the operating instructions for the carrier. NOTICE Because of the functional test completed by the manufacturer, residual material of the following hydraulic oil may still be present in the attachment: HLP46 according to DIN 51524 Part 2 / ISO VG 46 In order to be able to use the attachment on ecologically sensitive terrain or in protected areas, the manufacturer authorises operation with the following... -
Page 47: Claims, Warranty And Liability
Claims, warranty and liability 8.1. Complaint In the event of a complaint, contact the contractual partner or manufacturer. After agreement with the manufacturer, return damaged parts in their original packaging. Enclose a completed returns form with the return. Include the serial number of the attachment (see chapter 1). For transport damage: Provide the name of the transport company, delivery date and delivery time, name of the driver and registration number of the transport vehicle. -
Page 48: Certificate Of Inspection
Certificate of Inspection Cranes and excavators must be inspected according to regional regulations. This is the responsibility of the operator. If an inspection sticker is on the attachment at delivery, the manufacturer recommends replacing the round sticker after each inspection for the next due date. -
Page 49: Ec Declaration Of Conformity
EC Declaration of conformity Where Hydraulic Hammers are supplied in conjunction with Auger Torque Europe Ltd manufactured mounting frames and Augers to form a Hydraulic Hammer Assembly, Auger Torque Europe Ltd have control over the suitability of the parts supplied. To show this and meet with the lawful requirements of the Machinery Directive a Declaration of Conformity is issued and a CE mark is applied to the assembly. - Page 50 NOTES...
- Page 51 NOTES...
- Page 52 CHELTENHAM BUFFALO ATLANTA NINGBO TAHITI BRISBANE MELBOURNE YOUR DEALER IS Auger Torque Europe Ltd Auger Torque Australia Pty Ltd Auger Torque USA LLC Hazleton 122 Boundary Rd 2640 Jason Industrial Parkway Cheltenham Rocklea Winston, GA 30187 GL54 4DX Queensland 4106 England Australia Tel: (+1) 844 287 6300...
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