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Summary of Contents for KINSHOFER TR14
- Page 1 Operating instructions NOX Tiltrotator TR14 / TR19 / TR25 July 2016 / EN...
- Page 2 Fax: +49 (0)8021 - 88 99 37 Email: info@kinshofer.com www.kinshofer.com * The Original Operating Instructions, for which the manufacturer accepts responsibility, is the language German. All other languages are a Translation of the Original Operating Instructions. TR14 / TR19 / TR25 02.12.2016...
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Page 3: Table Of Contents
3.1. Technical data ......................12 3.2. Hydraulic diagrams ....................14 3.2.1. TR14 / TR19 / TR25 - CSP ........................14 3.2.2. TR14 / TR19 / TR25 - DF10 ........................15 3.2.3. TR14 / TR19 / TR25 - DF4 ........................15 3.3. - Page 4 3.4.2. TR14 / TR19 / TR25 - DF10 ........................19 3.4.3. TR14 / TR19 / TR25 - DF4 ........................20 3.5. Grab option: Dimensions and weight ................. 21 Installation and initial operation ................22 4.1. Mechanical connection ....................22 4.2. Installing the control systems ..................24 4.2.1.
- Page 5 11.6. Inspection certificate for 10t weld-on hook ..............57 12. Certificate according to the Machinery Directive 2006/42/EC ......58 12.1. EC Declaration of Conformity for weld-on hooks ............58 13. EC Declaration of conformity ................. 59 14. Locations ......................... 60 TR14 / TR19 / TR25 02.12.2016...
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Page 6: Important Notes
If the “Safety instructions” sheet has been misplaced or lost, this may be requested free of charge for all EU languages by quoting article number 194079333 . TR14 / TR19 / TR25 02.12.2016... -
Page 7: Statutory Safety And Accident Prevention
Type plate The type plate on the attachment must remain legible. One of these type plates is attached to the attachment: Rectangular type plate Oval type plate for rotator, HPX drive, rotary drive, quick-changer TR14 / TR19 / TR25 02.12.2016... -
Page 8: Transport, Unloading And Packaging
The completeness of the delivery with reference to the delivery note. Use the original packaging for any return shipping. Dispose of the packaging in accordance with regional regulations. 1.6. Service link Spare parts Technical support Returns Service link http://www.kinshofer.com/eng/index.php/en/service TR14 / TR19 / TR25 02.12.2016... -
Page 9: Product Information
Product information Product information 2.1. Product overview These operating instructions apply to NOX Tiltrotator TR14, TR19 and TR25. Product overview Explanation 10: Upper bracket (UB) 20: Tiltrotator (NOX) 30: Type plate (TP) 40: Lower quick coupler (LQC) 2.2. Control systems The following Kinshofer control systems are available: ... -
Page 10: Proper Intended Use
For cardanically mounted attachment: Do not use the attachment to pull or push a load by applying lateral pressure. Do not operate the attachment in such a manner, in which external forces are caused that exceed the allowable loads and moments of the attachment. TR14 / TR19 / TR25 02.12.2016... -
Page 11: Safety Sticker
Do not stand under the suspended load. them to guarantee safe and proper operation and maintenance. 2.5.1. Hook safety sticker Hook load capacity 2000 kg Hook load capacity 5000 kg Article number: 189079724 Article number: 189079754 TR14 / TR19 / TR25 02.12.2016... -
Page 12: Technical Information
Technical Information Technical Information 3.1. Technical data TR14 / TR19 / TR25 02.12.2016... - Page 13 Ducts x[A] 12 x 0.5 12 x 0.5 12 x 0.5 (optional) SD* = Standard swivel; HF* = High-Flow swivel The tilt and rotation torque values only apply for a nominal pressure of 300bar. TR14 / TR19 / TR25 02.12.2016...
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Page 14: Hydraulic Diagrams
Technical Information 3.2. Hydraulic diagrams 3.2.1. TR14 / TR19 / TR25 - CSP TR14 / TR19 / TR25 02.12.2016... -
Page 15: Tr14 / Tr19 / Tr25 - Df10
Technical Information 3.2.2. TR14 / TR19 / TR25 - DF10 3.2.3. TR14 / TR19 / TR25 - DF4 TR14 / TR19 / TR25 02.12.2016... -
Page 16: Wiring Diagrams
Technical Information 3.3. Wiring diagrams 3.3.1. TR14 / TR19 / TR25 - CSP TR14 / TR19 / TR25 02.12.2016... -
Page 17: Tr14 / Tr19 / Tr25 - Df4
Technical Information 3.3.2. TR14 / TR19 / TR25 - DF4 TR14 / TR19 / TR25 02.12.2016... -
Page 18: Connection Points
Technical Information 3.4. Connection points 3.4.1. TR14 / TR19 / TR25 - CSP TR14 / TR19 / TR25 02.12.2016... -
Page 19: Tr14 / Tr19 / Tr25 - Df10
Technical Information 3.4.2. TR14 / TR19 / TR25 - DF10 TR14 / TR19 / TR25 02.12.2016... -
Page 20: Tr14 / Tr19 / Tr25 - Df4
Technical Information 3.4.3. TR14 / TR19 / TR25 - DF4 TR14 / TR19 / TR25 02.12.2016... -
Page 21: Grab Option: Dimensions And Weight
Dimensions D x E x 601 x 660 x 211 698 x 714 x 265 896 x 835 x 294 Max. opening range 1030 Closing time Closing force 18.5 Max. load capacity 1300 1) at 25l/min. TR14 / TR19 / TR25 02.12.2016... -
Page 22: Installation And Initial Operation
Improper installation can lead to hazardous situations. In the event of a doubt relating to knowledge or safety, always contact the supplier or manufacturer. Item number Designation Carrier boom Socket head cap screw Attachment Carrier dipper TR14 / TR19 / TR25 02.12.2016... - Page 23 Connect the carrier dipper (6) and attachment (5) with a pin (3) and secure the pin with a socket head cap screw and nut (3). Verify the correct and secure seating of the socket head cap screws. TR14 / TR19 / TR25 02.12.2016...
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Page 24: Installing The Control Systems
Improper installation can lead to hazardous situations. In the event of a doubt relating to knowledge or safety, always contact the supplier or manufacturer. NOTICE During installation, the permissible values the chapter Technical data must be observed. TR14 / TR19 / TR25 02.12.2016... -
Page 25: Control Systems Csp Standard / Csp High Flow
Checking functions 1. Test all joystick functions. 2. Correct incorrect settings. Label Function PRESSURE LINE Pressure line TANK LINE Tank line Max. 300 bar Max. 300 bar / 4350 psi Fig: Hydraulic connections on Tiltrotator TR14 / TR19 / TR25 02.12.2016... - Page 26 Toggle between rotate / grab Vibration damping Mute radio Rotate Reduce speed Toggle between rotate / extra Toggle between tilt / extra (additional function) Tool change Rapid traverse Slow traverse tilt for labelling as needed TR14 / TR19 / TR25 02.12.2016...
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Page 27: Control Systems Df10 Standard / Df10 High Flow
Extra function A/B EXTRA 2 (C/D) Extra function C/D coupler LOCK Locking the quick coupler coupler UNLOCK Unlocking the quick coupler Max. 300 bar Max. 300 bar / 4350 psi Fig: Hydraulic connections on Tiltrotator TR14 / TR19 / TR25 02.12.2016... -
Page 28: Control System Df4
Turn anti-clockwise tilt LEFT Tilt left tilt RIGHT Tilt right EXTRA 1 (A/B) Extra function A/B EXTRA 2 (C/D) Extra function C/D Max. 300 bar Max. 300 bar / 4350 psi Hydraulic connections on Tiltrotator TR14 / TR19 / TR25 02.12.2016... -
Page 29: Excavator Cabin Sticker For The Quick Coupler
Check that all hydraulic connections are firmly seated and free of leaks. Check loose connections according to the requirement in the service manual. Observe the tightening torque in maintenance chapter . TR14 / TR19 / TR25 02.12.2016... -
Page 30: Troubleshooting
Electric contact at valve Valve connector under the covering Counterbalance valve Counterbalance valve adjustment incorrectly adjusted Insufficient oil volume flow Optimise hose dimensions, check that hydraulic connections and couplers are firmly seated TR14 / TR19 / TR25 02.12.2016... - Page 31 Check excavator installation DF10 with upgrade kit Insufficient oil volume flow Optimise hose dimensions, check that hydraulic connections and couplers are firmly seated Check excavator installation TR14 / TR19 / TR25 02.12.2016...
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Page 32: Handling
Handling Handling WARNING In addition to the Kinshofer operating instructions for the NOX Tiltrotator, the operating instructions for the carrier (excavator), quick coupler and attachment also apply. All operating instructions must be freely accessible at all times. If necessary, reorder any missing operating instructions from the manufacturer. - Page 33 Locking the quick coupler Perform a safety check (visual inspection) to ensure the correct seating of the locking parts. By checking the lock indicator, ensure that the attachment is securely locked. TR14 / TR19 / TR25 02.12.2016...
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Page 34: Dismantling The Attachment
Set the attachment down on the ground. Unlock the quick coupler. Tilt/roll out the bucket cylinder or quick coupler and tilt the quick coupler out of the adapter. Carefully disengage the quick coupler from the coupling shaft. TR14 / TR19 / TR25 02.12.2016... -
Page 35: Checking The Quick Coupler
Symmetrical quick coupler Bottom A (max) connection Volvo/NTP/Bofors quick coupler Bottom A (min) connection S1/NTP10/B20 S2/NTP20/B27 S3/B30 Verachtert quick coupler Bottom A (min) connection CW10 - CW55 A>=B *0.7 At least 70% must be covered. TR14 / TR19 / TR25 02.12.2016... -
Page 36: Working With Load Hooks
Only use approved lifting attachments (slings). Observe the operating instructions for the carrier machine. Lift the load slowly and carefully. correct correct incorrect NOTICE All possibilities that are not shown are non-intended uses and are prohibited. TR14 / TR19 / TR25 02.12.2016... -
Page 37: Shutting Down And Disassembly
Dismantling takes place in reverse order to assembly, see Assembly and attachment commissioning/Mechanical connection Store the attachment in a suitable, secure and dry location. For the requirements for extended shut down and commissioning after extended shut down, see Maintenance and service . TR14 / TR19 / TR25 02.12.2016... -
Page 38: Cleaning And Care
Lubrication and Every time after cleaning, the attachment must be lubricated and a functional Functional checks check carried out, see chapter Technical data / Overview greasing point and chapter Assembly and commissioning / Functional checks. TR14 / TR19 / TR25 02.12.2016... -
Page 39: Maintenance And Service
WARNING Danger of injury and crushing with: Maintenance work Repair work Cleaning work In order to avoid health risks: Wear eye protection Wear hand protection Wear hearing protection TR14 / TR19 / TR25 02.12.2016... -
Page 40: Greasing Points On Nox Tiltrotator
8.1.2. Quick coupler greasing points NOTICE Observe the operating instructions for the quick coupler. 8.1.3. Gripper greasing points NOTICE Observe the operating instructions for the gripper. TR14 / TR19 / TR25 02.12.2016... -
Page 41: Maintenance Schedule
Replace the transmission lubricant in the rotary drive Replace hydraulic hoses Check and/or replace seals Calibrate the joysticks with control system variant CSP See operating instructions in chapter: Overview of greasing points Oil and grease TR14 / TR19 / TR25 02.12.2016... -
Page 42: Maintenance Check List
Check for cracks, wear, corrosion and functional safety Check or replace seals See operating instructions in chapter: Overview greasing points Oil and grease Transmission lubricant oil volume (see table Technical data). Date Stamp with signature TR14 / TR19 / TR25 02.12.2016... -
Page 43: Daily Inspection
155 / 114.3 130 / 95.9 185 / 136.4 170 / 125.4 230 / 169.6 200 / 147.5 215 / 158.6 195 / 143.8 280 / 206.5 260 / 191.8 330 / 243.4 300 / 221.3 TR14 / TR19 / TR25 02.12.2016... -
Page 44: Annual Replacement Of The Transmission Lubricant
Tilt the housing for filling. Top up the transmission oil. Check seal ring on the drain plug and replace it, if necessary. Screw in and tighten the drain plug. TR14 / TR19 / TR25 02.12.2016... -
Page 45: Annual Maintenance
The following activities may only be performed by certified dealers for certain attachments: With the NOX Tiltrotator: - Installation of the control systems CSP and DF4 - Seal replacement For HPX and TC: - Seal replacement TR14 / TR19 / TR25 02.12.2016... -
Page 46: Tightening Torques
155 / 114.3 130 / 95.9 185 / 136.4 170 / 125.4 230 / 169.6 200 / 147.5 215 / 158.6 195 / 143.8 280 / 206.5 260 / 191.8 330 / 243.4 300 / 221.3 TR14 / TR19 / TR25 02.12.2016... -
Page 47: Hydraulic Connection - Dks
DKJs (JIC) are imperial fittings with a sealing taper (27°). Tightening torques for hydraulic connector DKJ Nominal size Threaded Size ft-lbs F.F.F.T. coupling nut ¼" 7/16-20 in 15-17 10.8-12.5 3/8" 9/16-18 in 27-30 19.6-22.0 1¼ ½" 3/4-16 in 59-65 45.5-47.8 TR14 / TR19 / TR25 02.12.2016... -
Page 48: Internal Threads Of Hydraulic Fittings
For repair work and replacement of wearing parts, only use original spare parts from the manufacturer, in order to guarantee functionality and safety. Exceptions include standardised parts such as screws and hydraulic fittings. TR14 / TR19 / TR25 02.12.2016... -
Page 49: Oil And Grease
- Transmission oil quantity" 8.5. Disposal Oil and grease Observe country-specific and regional disposal directives. Attachment After proper shut down and removal of hydraulic oil and grease residues, the attachment can be disassembled and the materials recycled. TR14 / TR19 / TR25 02.12.2016... -
Page 50: Complaints, Guarantee, And Liability
Agreements deviating from these terms must be agreed to in writing and confirmed by the manufacturer. Guarantee and liability claims for personal and property damage are excluded if the limitations in the general terms of service are not observed. TR14 / TR19 / TR25 02.12.2016... -
Page 51: Verification Of Checks
After inspecting the attachment, the manufacturer recommends affixing the round inspection sticker for the next inspection on the attachment. The inspection stickers are available from the manufacturer. Verification of SAFETY CHECKS having been carried out: Type: Serial number: Year Date Qualified expert Company TR14 / TR19 / TR25 02.12.2016... -
Page 52: Inspection Certificate Din En 10204-2.2
Figure may differ from the attachment supplied. The respective inspection certificates for weld-on hooks may be requested from the manufacturer using the serial number. 11.1. Inspection certificate for 2t weld-on hook Article number: 154050408 TR14 / TR19 / TR25 02.12.2016... -
Page 53: Inspection Certificate For 3T Weld-On Hook
11.2. Inspection certificate for 3t weld-on hook Article number: 154082118 Article number Weld-on Load Height Width Latch Ø hook capa- dimen- city sion 154082118 154082120 154082122 256.5 154082123 10 t 255.5 Dimensions are approximate TR14 / TR19 / TR25 02.12.2016... -
Page 54: Inspection Certificate For 5T Weld-On Hook
Inspection certificate DIN EN 10204-2.2 11.3. Inspection certificate for 5t weld-on hook Article number: 154053934 TR14 / TR19 / TR25 02.12.2016... -
Page 55: Inspection Certificate For 5T Weld-On Hook
Inspection certificate DIN EN 10204-2.2 11.4. Inspection certificate for 5t weld-on hook Article number: 154076255 TR14 / TR19 / TR25 02.12.2016... -
Page 56: Inspection Certificate For 7.5T Weld-On Hook
Inspection certificate DIN EN 10204-2.2 11.5. Inspection certificate for 7.5t weld-on hook Article number: 154079227 TR14 / TR19 / TR25 02.12.2016... -
Page 57: Inspection Certificate For 10T Weld-On Hook
Inspection certificate DIN EN 10204-2.2 11.6. Inspection certificate for 10t weld-on hook Article number: 154059894SK TR14 / TR19 / TR25 02.12.2016... -
Page 58: Certificate According To The Machinery Directive 2006/42/Ec
Certificate according to the Machinery Directive 2006/42/EC Certificate according to the Machinery Directive 2006/42/EC 12.1. EC Declaration of Conformity for weld-on hooks Valid for item numbers: 154050408; 154053934; 154076255 TR14 / TR19 / TR25 02.12.2016... -
Page 59: Ec Declaration Of Conformity
Operation of work equipment Country-specific health and safety directives Party responsible for documentation: Head of technical documentation, Kinshofer GmbH Kinshofer is certified in accordance with ISO 9001 by DVS Zert e.V., Düsseldorf, Germany Kinshofer GmbH Hauptstrasse 76 DE-83666 Waakirchen (T. Friedrich, managing director) TR14 / TR19 / TR25 02.12.2016... -
Page 60: Locations
8 Dongsanhuan Road China 315114 Beijing 100004 Tel: +86 (0) 574 8848 8181 Tel.: +86 (10) 6590 6422 Fax: +86 (0) 574 8848 8687 Fax: +86 (10) 6590 6423 Email: john.hu@attachmenttorque.com e-mail: info@darda.com.cn www.augertorque.com Website: www.darda.com.cn TR14 / TR19 / TR25 02.12.2016...
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