ABB E530-EC Quick Installation Manual

—
ABB Servo Product
E530-EC 400V servo drive
Quick installation guide
ABB Motion E-catalog
©2024 ABB All rights reserved.
This guide describes the mechanical and electrical installation of E530-EC 400V
servo drive. For more information, refer to E530-EC servo system user manual
(3AXD50001018672[EN]).
1. Safety instructions
This section contains the safety instructions which you must obey when you
work on the drive. If you ignore the safety instructions, injury, death or damage
can occur.
For more safety information, refer to chapter Safety
user manual.
These warning symbols are used:
Electricity warning tells you about hazards from electricity
which can cause injury or death, or damage to the equipment.
General warning tells you about conditions, other than those
caused by electricity, which can cause injury or death, or
damage to the equipment.
Electrostatic sensitive devices warning tells you about the
risk of electrostatic discharge which can cause damage to the
equipment.
Hot surface warning tell you about the burn hazard from the
high-temperature surface of the radiator.
Remaining time indicates the remaining time for capacitor
discharge. Make sure to wait for 5 minutes, after
disconnecting the power supply. Otherwise, there is a risk of
5 min
electric shock.
Motor machinery damage warning tells you about the risk of
motor damage, caused by harmful behaviour like knocking.
Refer to user manual tells you to read the user manual and
quick installation guide before operating the device.
Grounding tells you the protective grounding (PE). Be sure the
system is properly grounded.

1.1 Unpacking
Please check whether the drive type matches the product you ordered.
Make sure the specifications (rated power) of the servo drive and motor
are correctly matched. If you ignore it, injury or death, or damage to the
equipment can occur.

1.2 Installation safety instructions
Warning! Do not connect the input power to the servo drive during
installation.
•
Keep the servo drive in its package until you install it. After unpacking,
protect the drive from dust, debris and moisture.
•
Use required personal protective equipment: safety shoes with metal toe
caps, goggles, protective gloves and long sleeves, etc, as some parts have
sharp edges.
•
Avoid locating the servo drive in the environment of high temperature,
humidity, corrosive gas, flammable and explosive gas, metal dust, oil mist,
water vapor, etc.
•
Avoid locating the servo drive in a place with constant vibration or physical
shock, strong electromagnetic interference, or sudden temperature change.
•
Do not attach the drive by riveting or welding.
•
Vacuum clean the area around the servo drive before the start-up to prevent
the drive cooling fan from drawing dust inside the drive..
•
Ensure that debris from drilling and grinding does not enter the drive when
installing. Electrically conductive debris inside the unit may cause damage or
malfunction.
•
The installation surface is as close to vertical as possible and strong enough
to support the servo drive. It is recommended to use a metal installation
surface. The material below the installation is not flammable.
•
Ensure sufficient cooling or have adequate devices to dissipate the heat.
•
Make sure all system components are mounted are properly grounded and
the connecting surfaces left unpainted.

1.3 Wiring safety instructions
Warning! Wiring to the drive must be done by a qualified electrical
engineer. Ignoring the following safety instructions may cause personal
injury or death and equipment damage.
Electrical design and installation must comply with local laws and
regulations. ABB is not responsible for installations that violate local
laws or regulations.
•
After disconnecting the input power, always wait for 5 minutes to let the
intermediate circuit capacitors discharge before wiring or any inspection.
•
Avoid touching any other live parts in the workplace. Take special
precautions when working near exposed conductors.
•
Make sure that the servo system is properly grounded in accordance with
local regulations to ensure the reliability of the equipment.
•
Do not connect the servo drive to a voltage higher than that marked on the
model label. Do not connect the drive to a voltage higher than that marked
on the type designation label. It can cause damage to the drive.
•
Do not solder the exposed wires. Solder will shrink over time, potentially
causing loose connections. Use crimp connections whenever possible.
•
The AC power supply must be fused.
•
The control cable should have sufficient electrical safety distance from the
main circuit cable, or double or reinforced insulation isolation measures
should be provided between the control cable and main circuit cable.
•
Lock out and tag out after disconnecting from the power. Make sure that re-
connection is not possible.

1.4 Grounding safety instructions
Warning! Obey these instructions. If you ignore them, injury or death, or
equipment malfunction can occur, and electromagnetic interference can
increase. If you are not a qualified electrical professional, do not do
grounding work.
•
Always ground the drive, the motor and adjoining equipment. This is
necessary for the personnel safety.
•
Make sure that the conductivity of the protective earth (PE) conductors is
sufficient. Obey the applicable national and local regulations.
•
When using shielded cables, make a 360° grounding of the cable shields at
the cable entries to reduce electromagnetic emission and interference.
•
In a multiple-drive installation, connect each drive separately to the
protective earth (PE) busbar of the power supply.
Note:
•
Power cable shields are suitable for equipment grounding conductors only
when adequately sized to meet safety regulations.
•
According to standard IEC/EN 61800-5-1(4.4.4.3.3), because the normal
touch current of the drive is more than 3.5 mA AC or 10 mA DC, a fixed
connection must be uesed and:
- a protective earth conductor with a minimum cross-sectional area of 10
2
mm Cu or 16 mm
- a second protective earth conductor of the same cross-sectional area as
the original protective earth conductor, or
- a device that automatically disconnects the supply if the protective earth
conductor is damaged.
•
Leakage current >3.5 mA AC.
About this document

1.5 Operation safety instructions
3AXD50001164621
Before operation, adjust the drive parameters to match the mechanical
Rev A EN 2024-06-05
system parameters. Mismatched parameters may cause damage to the
servo drive, motor or mechanical system.
•
Before you adjust the drive operation limits (speed, current, etc.) , make sure
that the motor and all driven equipment can operate throughout the set
operation limits.
•
Beware of hot surfaces. The surfaces of drive system components (such as a
mains choke or braking resistor, if present) become hot when the system is
in use, and remain hot for a while after disconnection of the electrical supply.
A brake resistor can generate enough heat to ignite combustible materials.
To avoid fire hazard, keep all combustible materials and flammable vapors
away from brake resistors.
•
Make sure that the safety circuits (eg. emergency stop) connected to the
servo drive are validated.
•
The maximum number of drive power-ups is five in ten minutes. Too
frequent power-ups can damage the charging circuit of the DC capacitors.
•
Before you activate the fault reset or restart functions of the drive control
in E530-EC Servo system program, make sure that there is no dangerous situations can occur. Make
sure that the reset parameter is correct and the safety measures are taken.
Do not reset the fault with command input.
•
If the drive continues operation automatically after reset or restart, the
installation must be clearly marked as defined in IEC/EN/UL 61800-5-1,
subclause 6.5.3, for example, "THIS MACHINE STARTS AUTOMATICALLY".

1.6 Maintenance safety instructions
Warning! Only qualified electricians are allowed to maintain the drive.
Do not touch any internal or external parts of the servo drive and motor,
unnecessarily. Otherwise, there is a risk of getting electric shock.
•
If the internal fan (or other component) fails, contact your local ABB
representative or Authorized Service Center.
•
The drive is not field repairable. Never attempt to repair a malfunctioning
drive, contact your local ABB representative or Authorized Service Center.
2. Product overview

2.1 Drive package
The figure shows the drive package with its contents.
Make sure that all of the items are present and that
there are no signs of damage.
No.
1
2
3
 2.2 Drive labels
The drive has two labels:
•
Model information label in front of the drive.
•
Type designation label on the right side of the drive.
7
E530-EC0S-1KW5-4
8
9
1 Drive type
2 Manufacturer information
3 Degree of protection
4 Nominal ratings
5 Valid markings
6 QR code (serial number)
7 Drive type
8 Serial number
9 QR code (ABB servo web site)

2.3 Drive interface
F2/F3
2
Al , or
Description
Servo drive
Quick installation guide (ZH+EN)
Terminal accessories
1
E530-EC0S-1KW5-4
2 ABB Beijing Drive Systems Co.,Ltd.
No.1, Block D, A-10 Jiuxianqiao Beilu,
Chaoyang District, Beijing, P.R. China
3
Forced air cooling
IP20 Open type
Input
4 U1 3P 380~480VAC
400 VAC, 1.50 kW, EC
I1 6.4 A
f1 50/60Hz
S/N W242512345
APS DC24V
5
6
10
S/N W242512345
Made in China
S/N: Serial number of format
MYYWWXXXXX, where
M: Manufacturer designation
YY: Year of manufacture: 22, 23, 24,
...for year 2022, 2023, 2024...
10
WW: Week of manufacture:
01,02,03,
...for week 1, week 2, week 3...
XXXXX: Running number that starts
each week.
F4
1
2
3
4
8
7
7
9
5
9
8
6
12
11
10
10
No. F2/F3
1 PC tool connector (RJ45, CN4)
2 Five digits 7-segment display
3 Control keys
4 EtherCAT connector (CN3)
5 Control terminals (CN1)
6 Encoder connector (CN2)
7 AC power and brake resistor
terminals
8 Motor power terminals
9 Short-circuit connector
10 Grounding screws
11 Model information label
12 24VDC power terminals (CN7)
Drive port voltage level:
Drive port
CN1/CN2/CN3/CN4/CN7
L1/L2/L3/P/R/C/N/U/V/W

2.4 System structure
380V AC power
24VDC
Fuse
Breaker
Filter
PE
6
1 AC power cable (3-phase)
2 Motor cable
3 Encoder cable (1394)
4 Control cable (16-pin)
5 Communication cable (RJ45)

2.5 Technical data
Ratings
Drive type
2
E530-EC0S-1KW5-4
1
E530-EC0S-2KW0-4
E530-EC0S-4KW0-4
3
E530-EC0S-5KW0-4
E530-EC0S-7KW5-4
Fuses
Drive type
E530-EC0S-1KW5-4
E530-EC0S-2KW0-4
E530-EC0S-4KW0-4
Icc 5 kA E530-EC0S-5KW0-4
HW A
Output
E530-EC0S-7KW5-4
U2 3P 0~U1
I2 5.10 A
f2 0~500Hz
For information on cables, connectors, breakers, brake resistors, filters, ferrite
Pn 1.50 kW
ring and fans, refer to section
manual.
 2.6 Drive and motor configuration
Motor power
ABB Oy
0.85 kW
1.3 kW
1.0 kW
1.5 kW
1.8 kW
2.0 kW
2.5 kW
2.9 kW
3.0 kW
4.0 kW
4.4 kW
5.0 kW
5.5 kW
7.5 kW

2.7 Cable specifications
1
Terminal data for power cables
2
3
Drive type
4
(solid/stranded)
5
E530-EC0S-1KW5-4
6
E530-EC0S-2KW0-4
12
E530-EC0S-4KW0-4
E530-EC0S-5KW0-4
11
E530-EC0S-7KW5-4
F4
PC tool connector (RJ45, CN4)
Five digits 7-segment display
Control keys
EtherCAT connector (CN3)
Control terminals (CN1)
Encoder connector (CN2)
AC power, motor power and brake
resistor terminals
Baffle
Short-circuit connector
Grounding screws
Model information label
24VDC power terminals (CN7)
DVC level
DVC As
DVC C
PC
(Servo Composer)
5
Connect to the
9
next drive or
8
conect to PLC
for redundant
7
1 connection.
10
Connect to
the next drive
4
2
PLC/Controller
3
6 Grounding bar
7 EtherCAT cable input
8 EtherCAT cable output
9 Control power cable input
10 Control power cable output
Input rating Output rating
Frame
I I I
1N 2N 2max
size
A A A
F2 6.4 5.1 16.0
F2 7.3 6.5 21.0
F3 10.0 12.5 37.5
F4 13.9 16.5 48.6
F4 25.0 27.5 64.5
Input current
I
Frame Bussmann
cc
RMS
size type
A kA
F2 6.4 5 C14G10
F2 7.3 5 C14G10
F3 10.0 5 C14G16
F4 13.9 5 C14G20
F4 25.0 5 C22G32
3.6 Accessories in E530-EC servo system user
Drive type DSM motor type
DSM13H-0KW9-154-XXXX0
DSM13H-1KW3-154-XXXX0
E530-EC0S-1KW5-4
DSM10L-1KW0-304-XXXX0
DSM10L-1KW5-304-XXXX0
DSM13H-1KW8-154-XXXX0
E530-EC0S-2KW0-4
DSM10L-2KW0-304-XXXX0
DSM10L-2KW5-304-XXXX0
DSM18H-2KW9-154-XXXX0
E530-EC0S-4KW0-4
DSM13L-3KW0-304-XXXX0
DSM13L-4KW0-304-XXXX0
DSM18H-4KW4-154-XXXX0
E530-EC0S-5KW0-4
DSM13L-5KW0-304-XXXX0
DSM18H-5KW5-154-XXXX0
E530-EC0S-7KW5-4
DSM18H-7KW5-154-XXXX0
L1, L2, L3, P, R, C, N, U, V, W
Min. wire size
Max. wire size
Tightening torque
(solid/stranded)
2 2
mm AWG mm AWG N·m
0.75 18 2.5 14 -
0.75 18 2.5 14 -
0.75 18 2.5 14 -
0.75 18 6.0 10 1.4±0.2 12.39±1.8
0.75 18 6.0 10 1.4±0.2 12.39±1.8
P
N
kW
1.5
2.0
4.0
5.0
7.5
lbf·in
-
-
-