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TPI TASKMASTER 5100 Series Installation Instructions Manual

Horizontal or vertical mounting industrial / commercial unit heater
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TASKMASTER
5100 SERIES
55 THRU 100 kW MODELS
Horizontal or Vertical Mounting
Industrial / Commercial
Unit Heater
NOT FOR RESIDENTIAL USE
PRODUCT FEATURES
Forced air electric unit heater available in 208, 240/208,
and 480 volt, 3 phase as standard.
Ten standard heating capacities of 55.0 KW/187,715
BTUH thru 100.0 KW/341,300 BTUH.
Specially designed inlet louver allows the fan to pull cool
air evenly across the high mass all-steel element.
Outward drawn venturi and adjustable louver assembly
further directs the outlet air in a uniform pattern to meet
specific air pattern requirements in either the horizontal or
vertical mounting position.
Optional wall/ceiling or vertical mounting brackets (as
required).
Optional radial or anemostat diffusers lending air pattern
versatility when mounted vertically. (55 thru 75 kW only)
IMPORTANT: OWNER SHOULD RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE
ATTENTION: Read carefully before attempting to install,
operate or service the TaskMaster Unit Heater. Retain
these installation instructions for future use.
Modular control kits for field installation. Tthermostat,
summer fan switch, heat recovery thermostat. All kits with
spade terminals .
Single point terminal board wiring of integral control kits.
24 volt low voltage control circuit standard on all models.
Roomy control box with access door locked into position
by two (2) 1/4 turn fasteners for ease of installation.
INSTALLATION
INSTRUCTIONS
Form 8986
ECO 1-6931
REV 03/14

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Summary of Contents for TPI TASKMASTER 5100 Series

  • Page 1 TASKMASTER INSTALLATION INSTRUCTIONS 5100 SERIES 55 THRU 100 kW MODELS Horizontal or Vertical Mounting Industrial / Commercial Unit Heater NOT FOR RESIDENTIAL USE ATTENTION: Read carefully before attempting to install, operate or service the TaskMaster Unit Heater. Retain these installation instructions for future use. PRODUCT FEATURES Modular control kits for field installation.
  • Page 2 GENERAL SAFETY INFORMATION / CAUTION: PROPER LOCATION INSTRUCTIONS Follow all local electrical and safety codes, as well as the Once the total heating load is calculated, the quantity and National Electrical Code (NEC) and the Occupational capacity of the unit heaters must be determined, because Safety and Health Act (OSHA).
  • Page 3: Important Instructions

    IMPORTANT INSTRUCTIONS When using electrical appliances, basic precautions should always be followed to reduce the risk of fire, electrical shock, and injury to persons, including the following: 1. Read all instructions before using this heater. 2. CAUTION: High temperatures. Keep cords and all other combustible material, such as furniture, papers, clothes and curtains away from the heater.
  • Page 4: Principles Of Operation

    PRINCIPLES OF OPERATION Upon a call for heat from the floor level or unit mounted optional accessory thermostat, the unit fan motor and When the unit mounted stratification thermostat closes on a heating elements shall be energized and remain ON until temperature rise and at the same time the floor thermostat temperature reaches setting of thermostat;...
  • Page 5 INSTALLATION INSTRUCTIONS TASKMASTER -- 5100 SERIES UNIT HEATER Heaters may be mounted in the horizontal or vertical air ATTENTION: READ INSTRUCTION CAREFULLY discharge configuration using factory optional supplied All electric unit heaters are shipped fully assembled. Instal- accessory mounting equipment or using special hardware lation includes hanging the unit, mounting the built-in and facilities supplied by others.
  • Page 6 INSTALLATION INSTRUCTIONS TASKMASTER -- 5100 SERIES UNIT HEATER (part 2) HORIZONTAL -- AIR DISCHARGE MOUNTING SHOWN IN: FIGURE 7 SHOWN IN: FIGURE 5 & 6 Attach short angle brackets “A” to back of heater with Swivel hanger brackets may be used to suspend unit four 5/16 X 18 capscrews “B”, lockwashers “F”.
  • Page 7 5100 SERIES UNIT HEATER ELECTRICAL DATA (Table 2) CATALOG BTU/HR HEATER / HEATER CONTROL AMPS BRANCH CIRCUIT SUPPLY WIRE NUMBER RATING (000) MOTOR PHASE VOLTAGE PROTECTION SIZE 75 VOLTAGE PHASE SIZE-(A) AWG ** F3F5155CA1 55.0 187.7 152.8 HF3B5155CA1 55.0/41.25 187.7/140.8 240/208 132.5/114.6 175/150...
  • Page 8: Fan Motor Data

    5100 SERIES UNIT HEATER AIR DELIVERY DATA FAN MOTOR DATA CFM at FPM at TEMPETURE Motor MAX. MTG WEIGHT OUTLET OUTLET RISE THROW LBS. Horizontal Vertical 3400 1485 1100 3400 1485 55/41 1100 18’ 31’ 50’ 3400 1485 1100 3400 1485 1100 3400...
  • Page 9: Maintenance

    5100 SERIES UNIT HEATER TROUBLE SHOOTING GUIDE SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION Thermostat calls for 1. Open (blown) fuse 1. Replace fuses, check for cause. heat, but heater does (see Replacement Parts List for fuse size) not function. 2. INCORRECT WIRING 2.
  • Page 10 5100 SERIES UNIT HEATER WIRING DIAGRAM SCHEDULE DIAGRAM MODELS WD5160 F3F5155CA1,F3F5160CA1,F3F5165CA1,F3F5170CA1,F3F5175CA1 WD5161 HF3B5155CA1,HF3B5160CA1,HF3B5165CA1,HF3B5170CA1,HF3B5175CA1 WD5162 P3P5155CA1,P3P5160CA1,P3P5165CA1,P3P5170CA1,P3P5175CA1 WD5163 HF3B5180CA1,HF3B5185CA1,HF3B5190CA1,HF3B5195CA1,HF3B51100CA1 WD5164 P3P5180CA1,P3P5185CA1,P3P5190CA1,P3P5195CA1,P3P51100CA1 FORM: 8986 ECO 1-6931...