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SERVICE MANUAL
EN
Flat tip versions
4400-HF0000 HVLP AA10 AIR CAP
4400-H10000 HVLP AA10+ AIR CAP
4400-H20000 HVLP 9X-H+ AIR CAP
4400-LF0000 LVMP 9X-L AIR CAP
The following instructions provide the necessary
information for the proper operation and preventive
maintenance of your new TROPHY AA Air-Assist Airless
Spray Gun.
Please read and understand all information in this
document in order to get the maximum performance
from your new TROPHY AA spray gun.
With your new TROPHY AA spray gun, the paint or other
material to be sprayed is primarily atomized as it passes
through the carbide tip. The air cap will also add a
is done by utilizing a separate air supply, to the gun.
You may also control the pattern size using the spreader
valve. This dual atomization and shaping produces an
reduced overspray and VOC emissions.
77-3131-R2 (3/2018)
TROPHY AA 4400
HVLP OR LVMP AIR-ASSIST
AIRLESS SPRAY GUNS
Twist tip versions
4400-HT0000 HVLP
4400-LT0000 LVMP
1 / 16
SPECIFICATIONS
303 bar [4,400 psi]
7 bar [105 psi]
Forged Aluminum
Stainless Steel
Tungsten Carbide
1/4" NPS (m)
1/4" BSP / NPS (m)
www.carlisleft.com
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Table of Contents
Related Manuals for Carlisle Fluid Technologies BINKS AA 4400 HVLP
Summary of Contents for Carlisle Fluid Technologies BINKS AA 4400 HVLP
- Page 1 SERVICE MANUAL TROPHY AA 4400 HVLP OR LVMP AIR-ASSIST AIRLESS SPRAY GUNS Flat tip versions Twist tip versions 4400-HF0000 HVLP AA10 AIR CAP 4400-HT0000 HVLP 4400-H10000 HVLP AA10+ AIR CAP 4400-LT0000 LVMP 4400-H20000 HVLP 9X-H+ AIR CAP 4400-LF0000 LVMP 9X-L AIR CAP The following instructions provide the necessary SPECIFICATIONS information for the proper operation and preventive...
- Page 2 Solvent and Water based Materials Zone 1 II 2 G X Element Materials Technology. WN8 9PN UK Lodging of Technical file Carlisle Fluid Technologies Inc., 320 Phillips Ave., Toledo, OH 43612 Machinery Directive 2006/42/EC ATEX Directive 2014/34/EU by complying with the following statutory documents and harmonized standards:...
- Page 3 In this part sheet, the words WARNING, CAUTION and NOTE are used to WARNING NOTE CAUTION Hazards or unsafe practices which Hazards or unsafe practices which could result in severe personal Important installation, operation or could result in minor personal injury, injury, death or substantial property maintenance information.
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Page 4: Installation
INSTALLATION NOTE spraying job is best determined through a combination of experimentation and expert advice from your material and equipment suppliers. Before proceeding, make sure trigger lock is engaged. inlet and tighten securely. Connect your air hose to the gun air connection and tighten securely. -
Page 5: General Troubleshooting
GENERAL TROUBLESHOOTING Needle Packing Nut Trigger Safety Fluid Filter PROBLEM CAUSE REMEDY Fluid leaking from needle Worn needle packing or needle shaft packing Loose needle packing Tighten packing nut gradually until leak stops. Fluid leaking from the front of Worn or damaged needle ball the gun Worn seat assembly Fluid in air passages... - Page 6 TROUBLESHOOTING SPRAY PERFORMANCE CAUTION Always engage trigger lock and relieve fluid pressure. PROBLEM CAUSE CORRECTION Heavy top or bottom pattern. Material build-up on air cap, plugged Soak cap or tip in suitable solvent and thoroughly horn holes, center holes or jets. clean.
- Page 7 TROUBLESHOOTING SPRAY PERFORMANCE CAUTION Always engage trigger lock and relieve fluid pressure. PROBLEM CAUSE CORRECTION Split spray pattern. pressure. Excessive bounce-back. Too much atomization air pressure. Reduce air pressure. Gun too far from surface. Check distance. Runs and sags. Material too thin. Gun tilted at an angle.
- Page 8 TROPHY AA 4400 SPRAY GUN ASSEMBLIES (SOLD SEPARATELY) (SOLD SEPARATELY) www.carlisleft.com 8 / 16 77-3131-R2 (3/2018)
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Page 9: Parts List
PARTS LIST 4400- 4400- 4400- 4400- 4400- 4400- ITEM HF0000 H10000 H20000 LF0000 HT0000 LT0000 PART NO. DESCRIPTION FLAT TIP FLAT TIP FLAT TIP FLAT TIP TWIST TIP TWIST TIP QTY. QTY. QTY. QTY. QTY. QTY. 54-6008 AIR VALVE HOUSING 54-5935-K5 NEEDLE RETURN SPRING KIT (MULTI-PACK) 54-6131-K... - Page 10 TROPHY AA 4400 AIR CAP ASSEMBLIES FLAT TIP AIRCAPS AIR CAP INDEXER SPA-70-K10 SOLD SEPARATELY HVLP LVMP 54-6030-K 54-5890-K 54-5878-K 54-5795-K 54-5797-K ITEM PART NO. DESCRIPTION AA10+ AA10 9X-H+ 9X-H 9X-L SEAL REMOVAL TOOL — — — — — see pages 14-15 REPLACABLE TIP SEAL —...
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Page 11: Maintenance And Cleaning
MAINTENANCE AND CLEANING Maintenance of air-assist airless spray guns 4. Engage the gun trigger safety switch into the locked includes three areas: position (move down). • lubrication solvent container. • cleaning of the gun NOTE FLUID TIPS Use only compatible solvents that are identified as approved Operating an air-assist airless spray gun with a worn for cleaning and wash-off use. -
Page 12: Maintenance - Disassembly
MAINTENANCE — DISASSEMBLY 14mm 16mm 19mm 14mm 16mm www.carlisleft.com 12 / 16 77-3131-R2 (3/2018) -
Page 13: Maintenance - Assembly
MAINTENANCE — ASSEMBLY 49-62 Nm 19mm [11-14 ft-lbs] 16mm 17-20 Nm 22-26 Nm [13-15 ft-lbs] [5-6 ft-lbs] 14mm 16mm 17-20 Nm [13-15 ft-lbs] 80-98 Nm [18-22 ft-lbs] 14mm 16mm 77-3131-R2 (3/2018) 13 / 16 www.carlisleft.com... - Page 14 TROPHY AA TIP OFFERING STANDARD TIP SIZES OFFERED STANDARD TIP SIZES OFFERED PART FAN WIDTH CAPACITY PART FAN WIDTH CAPACITY ORIFICE ORIFICE NUMBER NUMBER RS-0702 50mm [2in] RS-1906 150mm [6in] RS-0704 100mm [4in] RS-1908 200mm [8in] .18mm 106 CC [.007in] [.028 GPM] RS-0706 150mm [6in]...
- Page 15 TROPHY AA TIP OFFERING FINE FINISH TIP SIZES OFFERED TWIST TIP SIZES OFFERED PART FAN WIDTH CAPACITY REPLACEABLE PART FAN WIDTH CAPACITY ORIFICE ORIFICE NUMBER SEAL NUMBER **** RS-0909-F 250mm [10in] 9-211-75 .28mm [.011in] 454 CC [.120 GPM] .23mm 148 CC RS-5858-K5 [.009in] [.039 GPM]...
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Page 16: Warranty Policy
This product is covered by Carlisle Fluid Technologies’ materials and workmanship limited warranty. The use of any parts or accessories, from a source other than Carlisle Fluid Technologies, will void all warranties. Failure to reasonably follow any maintenance guidance provided may invalidate any warranty.
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