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Carlisle Fluid Technologies Ransburg RansFlex 85 Service Manual

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SERVICE MANUAL
EN
AH-21-01-R4 (02/2022)
RansFlex Applicators - Air Assist
Model 80885
1 / 60
xxxx
xxxx
www.carlisleft.com

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where does the filter 60 mesh (part #7720-02-k3 go?

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Summary of Contents for Carlisle Fluid Technologies Ransburg RansFlex 85

  • Page 1 SERVICE MANUAL RansFlex Applicators - Air Assist Model 80885 xxxx xxxx AH-21-01-R4 (02/2022) 1 / 60 www.carlisleft.com...
  • Page 2 MANUAL CHANGES NOTE: This manual has been changed from revision AH-21-01-R3 to revision AH-21-02-R4. Reasons for this change are noted under “Manual Change Summary” inside the back cover of this manual. AH-21-01-R4 (02/2022) 2 / 60 www.carlisleft.com...

  • Page 3: Table Of Contents

    CONTENTS CONTENTS SAFETY: Safety Precautions ................................4 Hazards / Safeguards ..............................5 ATEX / FM / UKEX: 9-13 European ATEX Directive ..............................9 Labels ..................................10 Ransflex RX Solvent Base Configuration ........................11 INTRODUCTION: 14-17 General Description ..............................14 RansFlex New Features ..............................14 Specifications ................................15 Typical Installation ...............................16 RansFlex Solventborne Electrostatic Spray Applicator ....................17 INSTALLATION: 18-20 80885 RansFlex Air Assist Installation ........................18 General Installation Requirements ..........................18 Installation ...................................19...

  • Page 4: Safety

    This information relates to USER SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this Carlisle Fluid Technologies representative or Carlisle Fluid information, we use the following symbols. Please pay Technologies technical support. particular attention to these sections.

  • Page 5: Hazards / Safeguards

    SAFETY AREA SAFEGUARDS HAZARD Tells where hazards Tells how to avoid the hazard. Tells what the hazard is. may occur. Spray Area Fire Hazard Fire extinguishing equipment must be present in the Improper or inadequate spray area and tested periodically. operation and maintenance procedures will cause a fire Spray areas must be kept clean to prevent the hazard. accumulation of combustible residues. Protection against inadvertent Smoking must never be allowed in the spray area.
  • Page 6 SAFETY AREA SAFEGUARDS HAZARD Tells where hazards Tells how to avoid the hazard. Tells what the hazard is. may occur. Explosion Hazard Spray Area Improper or inadequate Electrostatic arcing must be prevented. Safe sparking distance must be maintained between the parts being operation and maintenance procedures will cause a coated and the applicator. A distance of 1 inch for fire hazard. every 10KV of output voltage is required at all times. Unless specifically approved for use in hazardous Protection against inadvertent locations, all electrical equipment must be located...
  • Page 7 SAFETY AREA SAFEGUARDS HAZARD Tells where hazards Tells how to avoid the hazard. Tells what the hazard is. may occur. Spray Area / Electrical Discharge High Voltage There is a high voltage device Parts being sprayed and operators in the spray Equipment that can induce an electrical area must be properly grounded. charge on ungrounded objects which is capable of igniting Parts being sprayed must be supported on...
  • Page 8 SAFETY AREA SAFEGUARDS HAZARD Tells where hazards Tells how to avoid the hazard. Tells what the hazard is. may occur. Electrical Electrical Discharge Unless specifically approved for use in hazardous Equipment locations, the power supply, control cabinet, and all High voltage equipment is other electrical equipment must be located outside utilized in the process. Arcing in the vicinity of flammable or Class I or II, Division 1 and 2 hazardous areas in accordance with NFPA 33 and EN 16985.

  • Page 9: Atex / Fm / Ukex

    ATEX/FM/UKEX ATEX / FM / UKEX EUROPEAN ATEX DIRECTIVE 2014/34/EU, ATEX The following instructions apply to equipment covered by 8. The certification of this equipment relies upon the certificate number FM21ATEX0045, FM21UKEX0166: following materials used in its construction: 1. The equipment may be used with flammable gases and Refer to “Specifications” in the “Introduction” section: vapors with apparatus groups II and with temperature a. All fluid passages contain stainless steel, peek class T6. nylon. The equipment is only certified for use in ambient b. High voltage cascade is encapsulated with a solvent temperatures in the range 5°C to +40°C and should not resistant epoxy.

  • Page 10: Labels

    ATEX/FM/UKEX RansFlex 80885 ATEX Product Marking Definitions AA85 Ex Certificate Number: FM21ATEX0045X EN 50050-1 COMPLIANT FM21UKEX0166X FM = Notified Body performing EU-type examination 2813 0518 FM21ATEX0045X 21 = Year of certification Label 80777-13 ATEX = Reference to ATEX Directive 0045 = Sequential issuance certificate X = Special conditions for safe use apply Special conditions for safe use: The RansFlex 80885 Applicators are approved when configured to drawing 80886-00 as shown on pages 11, 12 and 13.

  • Page 11: Ransflex Rx Solvent Base Configuration

    ATEX/FM/UKEX RANSFLEX RX - SOLVENT BASE 80885 - AABCD Base Optional Model No. Designations (Ordering Information Only) CONFIGURATION DWG. 80886 www.carlisleft.com 11 / 60 AH-21-01-R4 (02/2022)
  • Page 12 ATEX/FM/UKEX 80740-XXXX “R” TABLE OF “AA” DASHES “AA” Description “R” “AA” Dash No. NO CARBIDE TIP CARBIDE TIP ASSEMBLY 0509 80740-0509 CARBIDE TIP ASSEMBLY 0511 80740-0511 CARBIDE TIP ASSEMBLY 0513 80740-0513 CARBIDE TIP ASSEMBLY 0811 80740-0811 CARBIDE TIP ASSEMBLY 0813 80740-0813 CARBIDE TIP ASSEMBLY 1009 80740-1009 CARBIDE TIP ASSEMBLY 1011 80740-1011 CARBIDE TIP ASSEMBLY 1013 80740-1013 CARBIDE TIP ASSEMBLY 1015 80740-1015 CARBIDE TIP ASSEMBLY 1018 80740-1018 CARBIDE TIP ASSEMBLY 1021 80740-1021 CARBIDE TIP ASSEMBLY 1311 80740-1311 CARBIDE TIP ASSEMBLY 1313 80740-1313 CARBIDE TIP ASSEMBLY 1315 80740-1315 CARBIDE TIP ASSEMBLY 1318...
  • Page 13 ATEX/FM/UKEX FLUID HOSE - TABLE OF “C” DASHES Description “X” “C” Dash No. NO FLUID HOSE --- FLUID HOSE, 11m 7994-36 FLUID HOSE, 15m 7994-50 FLUID HOSE, 23m 7994-75 FLUID HOSE, 30m 7994-100 80869-00 “Z” 7994-XX “X” 80868-00 80558-XX “Y” AIR HOSE - TABLE OF “D” DASHES “D” Dash No. “F”...

  • Page 14: Introduction

    INTRODUCTION INTRODUCTION GENERAL DESCRIPTION current approaches its maximum value. This performance is The RansFlex is an air atomizing applicator powered only validated by independent test agencies that give FM (US&C), by a pressurized air source. Pressurized air creates rotation of a turbine generator that powers a cascade. The cascade UKEX and ATEX approval. generates a high voltage DC charge to the electrode creating an electrostatic field between the atomizer and the target. RANSFLEX NEW FEATURES One of the many features of the RansFlex applicator system • Lightweight and easy to maneuver. is that the electrical energy, which is available from the resistive charging electrode, is limited to the optimum level •...

  • Page 15: Specifications

    INTRODUCTION SPECIFICATIONS: 80885 RANSFLEX AIR ASSIST Environmental/Physical 254mm (10-inches) Applicator Length: Weight: (Without Hose) 715 grams (25.2 oz.) 5m, 10m, 15m and 20m Air Hose 80558-XX Lengths (Std): 11m, 15m, 23m and 30m Fluid Hose 7994-XX Lengths (Std): Electrical 85kV DC (-) maximum Operating Voltage: 95 microamperes maximum Current Output: .1 MΩ to ∞ Paint Resistance:* Determine sprayability of part to be coated using 76652, Test Equipment Part Sprayability: (See current “Paint, HV & SCI Test Equipment” service manual TE-98-01)

  • Page 16: Typical Installation

    INTRODUCTION Figure 2: RansFlex Typical Solventborne Installation RANSFLEX SOLVENTBORNE TYPICAL INSTALLATION Description Description RansFlex 80885 High Pressure Fluid Supply (Grounded) High Pressure Ball Valve High Pressure Fluid Regulator Air Regulator with Pressure Gauge Air Hose (80558-XX) Air Hose Ground Wire Air / Water Separator 10 High Pressure Fluid Line (7994-XX) Main Air Supply Line * 207 bar (3000 psig) working pressure.

  • Page 17: Ransflex Solventborne Electrostatic Spray Applicator

    INTRODUCTION Figure 1: RansFlex Solventborne Electrostatic Spray Applicator 81345 / 81365 RANSFLEX SOLVENTBORNE ELECTROSTATIC SPRAY APPLICATOR 81345 / 81365 Description Description Needle/Electrode Exhaust Air Hose Fluid Hose, High Pressure Barrel Voltage On/Off Switch Handle Fan Adjustment Trigger Air Cap / Fluid Nozzle, Fluid Tip Compensation Valve Air Hose www.carlisleft.com 17 / 60 AH-21-01-R4 (02/2022)

  • Page 18: Installation

    INSTALLATION INSTALLATION Air Hose WA R N I N G WA R N I N G † For proper safe function of the applicator, the 80558- † The user MUST read and be familiar with the XX Air Hose Assembly must be used (either standard or "Safety" section of this manual. quick disconnect style).

  • Page 19: Installation

    INSTALLATION 2. All objects inside spray area must be grounded - refer- ence EN 50176 and/or NFPA-33. Resistance to earth ground must be less than 1 Meg Ohm. 3. Flammable liquids must be contained in approved metalic grounded containers. 2. Turn off power. Interlocks Required Interlock the solvent supply with the main supply air to the applicator. When solvent is On, main supply air to the ap- plicator is Off. Interlocks are user supplied. WA R N I N G †...
  • Page 20 INSTALLATION 4. Connect air. OR... 5. Trigger applicator with fluid off. Look for leaks in any connections 6. Slowly activate fluid, check for leaks with solvent flush, if required. AH-21-01-R4 (02/2022) 20 / 60 www.carlisleft.com...

  • Page 21: Operation

    OPERATION OPERATION APPLICATOR OPERATION 3. Activate trigger to start material stream into grounded metal bucket or suitable area. 1. Set fluid pressure using flow regulator. WA R N I N G † The bucket or area sprayed into must be grounded to true earth ground. 207 bar (3000psig) Max 1 - Fluid Supply 2 - Flow Regulator...
  • Page 22 OPERATION 5. Re-connect air supply. 11. Adjust fluid pressure and air pressure as required to achieve finish. 12. Adjust air cap position as required. OR... (Horns Aligned Horizontal) 6. Adjust air pressure. Position air cap to achieve pattern direction. 8. Actuate applicator (with voltage off) to spray test pattern. 9. As a guide, the tables below show a pressure at the wall to give 2.7 bar (40 psig) dynamic at the handle of the applicator with different hose lengths. Pressure (Bar/Psig) Hose Part No. Length (m/ft) Static @ Wall Dynamic @ Wall (Horns Aligned Vertical)

  • Page 23: Flushing/Color Change Procedure

    OPERATION FLUSHING / COLOR CHANGE PROCEDURE 1. Turn off electrostatics. 14. Adjust fluid flow. NOTE † It is recommended fluid flow be controlled by fluid WA R N I N G supply regulator to the pump. † The solvent supply must be interlocked with the 15. Adjust compensation valve with small flat blade applicator supply air. screwdriver. 2. Disconnect air to applicator. NOTE †...

  • Page 24: Fluid Tips

    OPERATION FLUID TIPS The applicator uses one air cap and carbide tip must be selected according to the application. The following charts show the cabide tip sizes available for RansFlex. CAUTION † Nozzles from previous Ransburg designs are not compatable with the RansFlex design. Use of these nozzles could cause equipment malfunction and possible damage. 4. Load next color, solvent flush, and/or remove applicator from installation as required. 80740-XXXX “R” TABLE OF “AA” DASHES “AA” Dash No. “AA”...

  • Page 25: Trigger Lock Feature

    OPERATION TRIGGER LOCK FEATURE 2. Slide trigger lock into triggering position when spray WA R N I N G is required. † When applicator is not in use actuate trigger lock to prevent accidental triggering. 1. Rotate trigger lock into locked position when not in use. www.carlisleft.com 25 / 60 AH-21-01-R4 (02/2022)

  • Page 26: Maintenance

    MAINTENANCE MAINTENANCE SUITABLE SOLVENTS FOR WA R N I N G CLEANING RANSFLEX † The user MUST read and be familiar with the APPLICATORS safety instructions in this manual. When cleaning the applicator, a suitable solvent for cleaning † If compressed air is used in cleaning, depends on the part(s) of the applicator to be cleaned and the REMEMBER that high pressure air can be material that needs to be removed.

  • Page 27: Routine Schedule

    MAINTENANCE CAUTION CAUTION † Nozzles from previous Ransburg designs are not † NEVER remove the fluid nozzle assembly while compatable with the RansFlex design. Use of these paint is in the applicator or paint may enter into the air passages. Clogged or restricted air passages will nozzles could cause equipment malfunction and possible damage. cause poor atomization and/or electrical shorting. Air passages that are clogged with conductive material can lead to excessive current output levels and consequent WA R N I N G...
  • Page 28 MAINTENANCE • Check that atomizer assembly is clean and undamaged. NOTE † Standard electrode is "snap back" spray wire electrode. • Straighten the applicator electrode if necessary. • Clean the fluid filter, if used. Monthly • Check air hose resistance. If resistance is greater than 0.5 Meg Ohm, the hose should be replaced. WA R N I N G †...
  • Page 29 MAINTENANCE 2. Clean and replace as necessary. 2. Remove seal and replace with new seal. 3. Install tip holder in air cap. Align (2) surfaces. CAUTION † This seal must be replaced each time the fluid nozzle is removed. 4. Install air cap on applicator, tighten ring. Fluid Tip Removal & Nozzle WA R N I N G †...
  • Page 30 MAINTENANCE Electrode Replacement 1. Remove screws, pull parts out. 4. Install parts, tighten screws. Barrel Removal 2. Push electrode wire from front out. 1. Remove trigger. 2. Remove fluid tube. 3. Replace wire. CAUTION † This seal must be replaced each time the fluid tube is removed. AH-21-01-R4 (02/2022) 30 / 60 www.carlisleft.com...
  • Page 31 MAINTENANCE 3. Remove screws, pull barrel straight forward without bending. 3. Replace cascade as necessary. 4. Apply a generous amount of LSCH 0009 grease to Remove/Replace Cascade end of cascade. 1. Pull cascade straight out. CAUTION † Do not pull with excessive force or twist wires. This could damage casscade connector or wire harness. 5. Re-connect harness by pushing down to snap. 6. Re-install cascade into handle. Ensure wire harness 2. Carefully disconnect harness by pulling connector on both sides by hand and rocking it side to side to remove.
  • Page 32 MAINTENANCE 5. Remove ball and jam nut using 74133-00 wrench. Packing Removal/Replace 1. Remove barrel from handle. 2. Use 80353 wrench to remove nut. 6. Remove all parts, clean with non-polar solvent. Inspect for any discolored areas. Replace parts as required. 3. Pull straight out of barrel. 7. Prior to installation, apply dielectric grease inside packing tube, completely full. 8. Insert seal parts on shaft and tighten ball aginst jam nut. 4. Remove jam nuts using 10 mm wrench (80903). 140.2mm (5.5”) AH-21-01-R4 (02/2022) 32 / 60 www.carlisleft.com...
  • Page 33 MAINTENANCE 9. Insert packing tube onto shaft. Wipe excess grease over 13. Tighten jam nuts. front parts and outside of packing tube. 10. Install rear parts. Re-Install Needle Shaft Into Barrel 1. Install needle shaft into barrel with die-electric grease. 11. Install rear nut. Install jam nuts finger tight. 2. Tighten packing using wrench. Pull back and forth on the needle shaft till a slight amount of drag is felt. Then tighten an additional 1/8 to 1/4 turn. 12. Set air before fluid adjustment, flush with end.
  • Page 34 MAINTENANCE Re-Install Barrel 4. Re-install trigger. 1. Install barrel over cascade. NOTE † The Gasket between the handle and barrel is reu- seable. It should only be replaced if torn or damaged. 2. Tighten barrel screws. Rear Cover/Motor Module Repair 1. Loosen cover screw with 3 mm driver. 3. Re-install fluid tube. 2. Remove fan air cartridge with 10 mm wrench. CAUTION † This seal must be replaced each time the fluid nozzle is removed.
  • Page 35 MAINTENANCE Remove motor assembly by pulling out on 3 arms, pull 3. Remove rear cover and cartridge with 15 mm wrench. motor out. 4. Disconnect motor connector from handle wire 4. Remove porting block. harness connector. Motor Removal 1. Remove light pipe. NOTE 2. Remove screw and retainer. † Block must be pulled out with fingers rocking the part side to side while pulling. NOTE † Only remove fluid valve cartridge if parts are being changed. www.carlisleft.com 35 / 60 AH-21-01-R4 (02/2022)
  • Page 36 MAINTENANCE 2. Align motor slots with 3 tab arms. 5. Remove fluid valve cartridge O-ring. NOTE † There is only one way to install the motor. 6. Push on edges to remove fluid valve cartridge. 3. Install cartridge then o-ring (if removed). Re-assembly 1. Install porting block on motor. Align screw heads into porting recess. AH-21-01-R4 (02/2022) 36 / 60 www.carlisleft.com...
  • Page 37 MAINTENANCE 4. Install screw and retainer. 7. Install gasket and re-connect motor connector to handle harness connector. NOTE † The gasket between the handle and rear cover is reuseable. It should only be replaced if torn or damaged. NOTE † Only one way to position 5. Install light pipe. 8. Push rear cover assembly into handle and tighten cartridge.
  • Page 38 MAINTENANCE 9. Install fan air valve cartridge. 4. Remove air valve packing nut and packing. 5. Insert air valve and spring. 10. Tighten cover screw. 6. Tighten packing nut till light drag is felt on the shaft while moving it back and forth. 7. Install rear cover assembly. Air Valve Remove/Replace 8. Install trigger. 1.
  • Page 39 MAINTENANCE 2. Remove air fitting. 5. Install air fitting. Torque to 20-25 Nm (177 lbs-in to 200 lbs-in) 3. Remove bracket and gasket. 6. Tighten fluid nut. 4. Install gasket and bracket. NOTE Gun Wrench Functions 80353-00 † The gasket between the handle and bracket is re- 1. Adjust packings. useable. It should only be replaced if torn or damaged. Torque to 20-25 Nm (177 lbs-in to 200 lbs-in) www.carlisleft.com 39 / 60 AH-21-01-R4 (02/2022)
  • Page 40 MAINTENANCE 2. Remove air fitting. 3. Remove rear cartridge. AH-21-01-R4 (02/2022) 40 / 60 www.carlisleft.com...

  • Page 41: Troubleshooting Guide

    MAINTENANCE TROUBLESHOOTING GUIDE General Problem Possible Cause Solution ELECTRICAL On/Off lever in wrong position Ensure the On/Off lever is in the On position. No kV, No Green Light Low pressure Ensure 2.8 bar (40 psig) at the applicator handle with applicator triggered. No ground connection Ensure the air hose is properly grounded to true earth ground.

  • Page 42: Parts Identification

    PARTS IDENTIFICATION PARTS IDENTIFICATION RANSFLEX RX - SOLVENT BASE 80885 - AABCD Base Optional Model No. Designations (Ordering Information Only) CONFIGURATION DWG. 80886 AH-21-01-R4 (02/2022) 42 / 60 www.carlisleft.com...
  • Page 43 PARTS IDENTIFICATION CAUTION † This assembly is not serviceable. Replace as required. To clean, it may be soaked in solvent or ultra sonically cleaned. Prolonged soaking may cause damage to resin parts. DENOTES TIP SIZE XXXX XXXX 80740-XXXX “R” TABLE OF “AA” DASHES “R” “AA” Dash No. “AA” Description NO CARBIDE TIP CARBIDE TIP ASSEMBLY 0509 80740-0509 CARBIDE TIP ASSEMBLY 0511...
  • Page 44 PARTS IDENTIFICATION FLUID HOSE - TABLE OF “C” DASHES “X” “C” Dash No. Description NO FLUID HOSE --- FLUID HOSE, 11m 7994-36 FLUID HOSE, 15m 7994-50 FLUID HOSE, 20m 7994-75 FLUID HOSE, 30m 7994-100 80869-00 “Z” 7994-XX “X” 80868-00 80558-XX “Y” AIR HOSE - TABLE OF “D” DASHES “D” Dash No. “F”...

  • Page 45: Retaining Ring / Air Cap Assembly

    PARTS IDENTIFICATION RETAINING RING Qty. Item No. Part No. Description 80863-00 NUT, RETAINING & O-RING ASSEMBLY (CONTAINS ALL PARTS) LSOR0005-17-K3 O-RING, ENCAPSULATED (INCLUDED AS PART OF 80904-00 GASKET KIT) 80735-00 AIR CAP ASSEMBLY Qty. Item No. Part No. Description 80860-00 ASS’Y., AIR CAP AA RANSFLEX 80856-00-K3 O-RING, PTFE 80859-00-K3 INSERT, CONDUCTIVE 80857-00 RING, POSITION AA RANSFLEX 80849-00-K3 0-80 X 3/8” MACHINE SCREW 80738-00 RANSFLEX AA ELECTRODE www.carlisleft.com 45 / 60 AH-21-01-R4 (02/2022)

  • Page 46: Needle Shaft Assembly

    PARTS IDENTIFICATION NEEDLE SHAFT ASSEMBLY 80744-00 Description Qty. Item No. Part No. 73350-00 ASS’Y., VALVE, BALL 73351-00 NUT, JAM 79618-00 SPREADER, SEAL, MACHINED 73345-00-K3 SEAL, FRONT U-CUP 73346-00 PUSHER, SEAL 80758-00 TUBE, PACKING 80741-00 ASS’Y., NEEDLE SHAFT RANSFLEX AA 73347-00 CONTAINER, REAR SEAL 72209-05-K3 O-RING, SOLVENT RESISTANT 74330-00-K3 SEAL, LIP, SPRING ENERGIZED 73348-00 RETAINER, REAR SEAL 73354-00 NUT, PACKING AH-21-01-R4 (02/2022) 46 / 60 www.carlisleft.com...

  • Page 47: Aa Barrel / Cascade

    PARTS IDENTIFICATION AA BARREL 80731-00 Qty. Item No. Part No. Description 80731-00 ASSEMBLY, AA BARREL W/ NEEDLE SHAFT 80761-00 ASSEMBLY, AA FLUID NOZZLE 80897-00 ASSEMBLY, BAFFLE 80749-00 BAFFLE GASKET 80762-00-K3 SEAL, NOZZLE (REPLACE EACH TIME REMOVED) 80760-00 ASSEMBLY, AA BARREL 80744-00 ASSEMBLY, AA NEEDLE SHAFT 80763-00 NUT, FRONT JAM 80764-00 NUT, REAR JAM 80876-00-K3 SPRING, FLUID RETURN CASCADE 80250-85 Item No. Part No. Description Qty. 80250-85 ASSEMBLY, CASCADE www.carlisleft.com 47 / 60...

  • Page 48: Handle Components For Aa Models

    PARTS IDENTIFICATION HANDLE COMPONENTS FOR AA MODELS AH-21-01-R4 (02/2022) 48 / 60 www.carlisleft.com...
  • Page 49 PARTS IDENTIFICATION HANDLE COMPONENTS Qty. Item No. Part No. Description 80730-00 INCLUDES HANDLE WITH COMPENSATION VALVE (80870-00) AND REAR COVER WITH MOTOR (80378-00) ASSEMBLY (NON-ADJUSTABLE FLUID CONTROL) 80268-00 SCREW, TRIGGER 80745-00 GASKET, BARREL (INCLUDED AS PART OF 80904-00 GASKET KIT) 80211-00 ASS’Y, TRIGGER (2 FINGER) 80386-00 ASS’Y, TRIGGER (4 FINGER) 80566-00 2 FINGER SMALL PROFILE 72375-02-K3 SEAL, PTFE (INCLUDED AS PART OF 80904-00) 80855-00 FLUID TUBE ASS’Y 7720-02-K5 FILTER, PAINT (60 MESH) STD. 7720-01-K5 FILTER, PAINT 100 MESH (ACCESSORY) 80899-00 FLUID INLET NUT 80874-00 BRACKET, FLUID 80684-00 GASKET, EXHAUST, COMBINED (INCLUDED AS PART OF 81391-00 GASKET KIT) 80868-00 FITTING AIR INLET 80869-00 FITTING AIR INLET QD 80221-00 FITTING, EXHAUST...

  • Page 50: Handle With Rear Cover With Motor

    PARTS IDENTIFICATION HANDLE WITH REAR COVER WITH MOTOR 80730-00 Qty. Item No. Part No. Description 80733-00 ASSEMBLY, HANDLE 80244-00 ASSEMBLY, VALVE, AIR 80533-00-K3 SPRING, AIR VALVE 80262-01 ASSEMBLY, VALVE, NON-ADJUSTABLE FLUID CONTROL 80273-00 ASSEMBLY, VALVE FAN AIR 80378-00 REAR COVER AND MOTOR ASSEMBLY 80732-00 GASKET, REAR (INCLUDED AS PART OF 80904-00 GASKET KIT) AH-21-01-R4 (02/2022) 50 / 60 www.carlisleft.com...

  • Page 51: Handle Assembly

    PARTS IDENTIFICATION HANDLE ASSEMBLY 80733-00 Qty. Item No. Part No. Description 80204-02 ASSEMBLY, HANDLE INCLUDES ALL PARTS BELOW, MOTOR CONTROL BOARD AND HARNESSES 80274-00 SCREW, BARREL-HANDLE 80229-00-K3 NUT, RETAINING, AIR VALVE 10051-05 CUP SEAL, SPRING LOADED (INCLUDED AS PART OF 80904-00 GASKET KIT) 80748-00 TRIGGER LOCK 80747-00 TRIGGER LOCK PIN www.carlisleft.com 51 / 60 AH-21-01-R4 (02/2022)

  • Page 52: Rear Cartridge Assembly / Fan Air Cartridge

    PARTS IDENTIFICATION REAR CARTRIDGE ASSEMBLY 80262-01 (NON-ADJUSTABLE FLUID CONTROL) Item No. Part No. Description Qty. 80262-01 ASSEMBLY, FLUID CARTRIDGE (NON-ADJUSTABLE) 79001-08-K3 O-RING, SOLVENT PROOF (INCLUDED AS PART OF 80904-00 GASKET KIT) 80273-00 FAN AIR CARTRIDGE Qty. Item No. Part No. Description 80273-00 ASS’Y., FAN VALVE (INCLUDES ALL PARTS BELOW) 79001-16-K3 O-RING, SOLVENT PROOF (INCLUDED AS PART OF 80904-00 GASKET KIT) AH-21-01-R4 (02/2022) 52 / 60 www.carlisleft.com...

  • Page 53: Rear Cover With Motor Assembly

    PARTS IDENTIFICATION 80378-00 REAR COVER WITH MOTOR ASSEMBLY Qty. Item No. Part No. Description 80378-00 COVER, REAR ASSEMBLY (INCLUDES ALL PARTS BELOW) 80213-00-K5 PIPE, LIGHT 80255-00 ASSEMBLY, MOTOR 79775-00 BLOCK, PORTING 7554-61-K3 O-RING, SOLVENT RESISTANT (INCLUDED AS PART OF 80904-00 GASKET KIT) 80275-00 SCREW 80219-00 BRACKET, LOCKING www.carlisleft.com 53 / 60 AH-21-01-R4 (02/2022)

  • Page 54: Motor Assembly

    PARTS IDENTIFICATION 80255-00 MOTOR ASSEMBLY Description Qty. Item No. Part No. 80255-00 ASSEMBLY, MOTOR (INCLUDES ALL PARTS BELOW) 80217-00 COVER SUPPORT, MOTOR 79796-00-K3 SCREW, MOTOR AH-21-01-R4 (02/2022) 54 / 60 www.carlisleft.com...

  • Page 55: Rear Cover Assembly

    PARTS IDENTIFICATION 80254-00 REAR COVER ASSEMBLY Qty. Item No. Part No. Description 80254-00 COVER, REAR (CONTAINS PARTS BELOW) 80274-00 M4 X .7 SHCS www.carlisleft.com 55 / 60 AH-21-01-R4 (02/2022)

  • Page 56: Accessories

    PARTS IDENTIFICATION ACCESSORIES INCLUDED 79862-02 3mm Hex Driver 80903-00 74133-00 LSCH 0009 Grease 80353-00 Gun Wrench 80395-00 ACCESSORIES AVAILABLE SEPARATELY Part No. Description 27141-081 WRAP, SPIRAL 59972-00 PACK OF 4 LSCH0009 GREASE 76102-00 APPLICATOR MOUNTING BRACKET 76652-01 HV PROBE 76652-02 SPAYABILITY AND SCI PAINT TEST METER 76652-03 PAINT RESISTIVITY, SPRAYABILITY AH-21-01-R4 (02/2022) 56 / 60 www.carlisleft.com...

  • Page 57: Spare Parts

    PARTS IDENTIFICATION SPARE PARTS KITS Part No. Description 80696-00 GASKET KIT CONTAINS: 80732-00 REAR COVER, 80745-00 HANDLE/BARREL, AND 80684-00 HANDLE BOTTOM 80904-00 GASKET/O-RING KIT 80395-K10 GUN COVER - KIT OF 10 80395-K100 GUN COVER - KIT OF 100 76633-K5 CONDUCTIVE GLOVES - KIT OF 5 76633-K10 CONDUCTIVE GLOVES - KIT OF 10 80507-00 COILED FLUID TUBE KIT RANSFLEX GASKET/O-RING KIT Part No. Description 80732-00 GASKET, REAR 80745-00 GASKET, BARREL 80684-00 GASKET, EXHAUST 79001-16-K3 O-RING, SOLVENT PROOF 79001-08-K3 O-RING, SOLVENT PROOF 7554-61-K3 O-RING, SOLVENT RESISTANT LS0R0005-17-K3 O-RING, ENCAPSULATED...
  • Page 58 PARTS IDENTIFICATION RANSFLEX RECOMMENDED SPARE PARTS (Quantities Per Applicator) Part # Description 80250-85 CASCADE ASSEMBLY (AA MODELS) 80745-00 GASKET, BARREL 80377-00 NUT, RETAINING, AIR NOZZLE 80268-00 SCREW, TRIGGER RETENTION 80255-00 ASSEMBLY, MOTOR 80876-00-K3 SPRING, FLUID RETURN 80732-00 GASKET, REAR 10051-05 SEAL, AIR VALVE 80684-00 GASKET, EXHAUST, COMBINED LSCH0009-00 DIELECTRIC GREASE 80259-00 SPRING, AIR VALVE 80744-00 ASSEMBLY, RANSFLEX AA NEEDLE SHAFT 80731-00 ASSEMBLY, BARREL W/NEEDLE SHAFT 7720-02-K5 FILTER, PAINT 80855-00 ASSEMBLY, FLUID TUBE 72375-02-K10...

  • Page 59: Manual Change Summary

    MANUAL CHANGES MANUAL CHANGE SUMMARY AH-21-01-R4 - Replaces AH-21-01-R3 with the folowing changes: Change Description Page(s) Replace label www.carlisleft.com 59 / 60 AH-21-01-R4 (02/2022)
  • Page 60 Fax: +61 (0) 2 8525 7575 For the latest information about our products, visit www.carlisleft.com. Carlisle Fluid Technologies is a global leader in innovative finishing technologies. Carlisle Fluid Technologies reserves the right to modify equipment specifications without prior notice. , Binks , DeVilbiss...

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