To avoid fatigue and risk of injury, take regular breaks.
Rotate personnel if many plates need to be handled or
if working conditions are particularly difficult.
•
Communication:
Maintain constant and clear communication between
all team members during handling.
Uses preset signals or commands to coordinate
movements and raise or lower the plate.
Temporary storage
•
Support surface:
Place the plates on flat and stable surfaces, preferably
cushioned to avoid damage.
Avoid stacking more than two plates without adequate
support between them.
•
Protection:
Cover plates with blankets or protective materials if
they are to be stored for anextended period of time.
Make sure the plates are in a dry area and protected
from extreme weather conditions.
Summary
Manual handling of large format porcelain tile can be safe and
efficient if proper practices are followed and the correct tools
are used. Always prioritize the safety of personnel and the
integrity of the material, making sure that everyone involved is
trained and equipped to perform the task safely.
2.3 Installation
2.3.1 Cutting and drilling of large format
porcelain tile slabs. Types of cutting and
tools
Cutting and drilling large format porcelain tile requires
specialized tools and proper techniques to ensure a perfect
finish and avoid damage to the material. The following is
a description of the types of cutting, tools required and
recommended procedures.
Cutting types
•
Straight cut
•
Angle cut
•
Curved cut
•
Perforated
Necessary tools
•
Manual cutter for large format plates
8
•
Electric diamond blade cutter
•
Water saw for porcelain tile
•
Hammerless drill with diamond drill bits
•
Cutting table with cushioned surface
•
Measuring ruler and tile marker
•
Tile tile nippers and pliers
•
Sanding machine or diamond finishing stone
•
Personal protective equipment (gloves, goggles, face
mask)
Cutting procedures
•
Preparation of the work area:
Make sure the area is clean, well lit and with enough
space to maneuver the plates.
Place the cutting table on a stable surface and make
sure you have access to a water source if using wet
tools.
•
Straight cut:
Manual cutter: ideal for straight and precise cuts in
thinner sheets.
•
Place the plate on the cutting table and mark the
cutting line with a marker.
•
Use the manual cutter to make the cut, applying
constant pressure.
Electric cutter: recommended for cutting thicker
sheets.
•
Mount a diamond blade on the electric cutter.
•
Adjust the plate on the cutting table and follow the
line marked with the cutter, maintaining a constant
flow of water to reduce dust and cool the disc.
•
Angle cut:
Use an electric cutter with adjustable guide forprecise
cuts at specific angles.
Be sure to secure the plate firmly on the cutting table
before proceeding.
•
Curved cut:
Water grinder: use a water grinder with a diamond
blade suitable for curved cuts.
•
Mark the contour of the cut on the plate.
•
Follow the contour slowly with the grinder,
adjusting the water flow as necessary to keep the
blade cool and reduce dust.
APE Cerámica S.L.U.
C/ Luxemburgo, 46
12006 Castellón (Spain)
Tel.: (+34) 964 340 434
Fax: (+34) 964 255 606
apegrupo@apegrupo.com
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