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APE 100 WICK DRAIN Owner's Manual

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800-248-8498
800-248-8498
www.americanpiledriving.com
www.americanpiledriving.com
APE WICK DRAIN
OWNER'S MANUAL
DEEP FOUNDATION
SOLUTIONS
MODEL 100 WICK DRAIN
Copyright © 2021 American Piledriving Equipment Inc. All Rights Reserved

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  • Page 1 APE WICK DRAIN OWNER’S MANUAL DEEP FOUNDATION SOLUTIONS 800-248-8498 800-248-8498 MODEL 100 WICK DRAIN www.americanpiledriving.com www.americanpiledriving.com Copyright © 2021 American Piledriving Equipment Inc. All Rights Reserved...
  • Page 2 Copyright © 2021 American Piledriving Equipment Inc. All rights reserved, No part of this publication may be reproduced, distributed, or transmitted in any form of by any means, including photocopying, recording, or other electronic or mechanical methods, without prior written permission of the publisher. For permission requests, write to the publisher, addressed “Attention: American Piledriving Equipment Manual Division”...

  • Page 3: Quick Reference Guide

    MAINTENANCE & TROUBLESHOOTING REPLACEMENT PARTS REFERENCE / NOTES A Table of Contents is included after the Foreword. Description: 100 WICK DRAIN Page 1 100 WICK DRAIN 800-248-8498 800-248-8498 Copyright © 2021 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING.COM...

  • Page 4: Warranty Information

    APE upon SUBSTITUTION OF ANY PARTS WHATSOEVER, inspection to have been defective in USE OF PARTS NOT APPROVED BY APE OR ANY material or workmanship. Such parts ALTERATION OR REPAIR BY OTHERS IN SUCH A shall be provided at no cost to the user, at MANNER AS, IN APE’S JUDGMENT, AFFECTS THE...
  • Page 5 Refer to schematic diagrams and the BOM (Bill of Materials) for component part specifications and recommended spare parts. When calling APE (American Piledriving Equipment), always inform them of the supplied serial # in order to obtain quicker service. Read this manual thoroughly before operating and / or working on the equipment.
  • Page 6 Vibration loosens bolts. Check them thoroughly. Do not use the Wick Drain as a lifting device. Can cause property damage, serious injury, or death. Page 4 100 WICK DRAIN 800-248-8498 800-248-8498 Copyright © 2021 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING.COM...

  • Page 7: Foreword

    This manual covers the 100 WICK DRAIN installation, maintenance and use. The data provided in this manual gives the necessary information to operate and maintain APE equipment. The listed procedures are to be performed by qualified personnel who have an understanding of the equipment and who follow all safety precautions.

  • Page 8: Table Of Contents

    TABLE OF CONTENTS QUICK REFERENCE GUIDE WARRANTY INFORMATION FOREWORD TABLE OF CONTENTS SPECIFICATIONS MODEL 100 WICK DRAIN OVERVIEW WICK DRAIN CHECKLIST PRIOR TO SHIPMENT VIBRATION GEAR BOX UNLOADING SAFETY PRECAUTIONS PREPARATION FOR OPERATION RIGGING OF INSERTER FILLING VIBRATOR PRESSURE HOSE...

  • Page 9: Specifications

    217.86 cm / 85.77 in Width 175.26 cm / 68.99 in Height 374.01 cm / 147.25 in Note: Model might not represent current model Page 7 100 WICK DRAIN 800-248-8498 Copyright © 2021 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING.COM...

  • Page 10: Model 100 Wick Drain Overview

    GENERAL INFORMATION Model 100 Wick Drain Overview The APE Model 100 BOTTOM DRIVE WICK INSERTER is a vibratory wick drain inserter. Designed to insert wick drain by forcing a wick threaded mandrel into wet soil while vibrating through tough soil.
  • Page 11 WICK DRAIN MANIFOLD #1003812 CHARGE MANIFOLD #1009543 FEROY SELECTOR VALVE #352021 MS35 MOTOR #352027 STANDOFF LEG- EXTENDED #1009904 HYDRO LEDUC PISTON MOTOR #1004931 Page 9 100 WICK DRAIN 800-248-8498 Copyright © 2021 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING.COM...

  • Page 12: Wick Drain Checklist Prior To Shipment

    Wick Drain Checklist Prior to Shipment * Items checked with an asterisk should be checked regularly, but not every time the unit is serviced Checking the suppressor Tips for the APE service technicians and pile crew: □ Removed all wire rope for insurance reasons □...

  • Page 13: Vibration Gear Box

    Page 11 100 WICK DRAIN 800-248-8498 Copyright © 2021 American Piledriving Equipment Inc. All Rights Reserved...

  • Page 14: Unloading

    12. If there are any questions about the weights, specifications, or performance of the unit, contact APE before handling or operating the equipment. 13. If the equipment is to be used for anything other than inserting plumb wick drains, contact APE before using the unit.
  • Page 15 33. Keep hands away from vibrator suppressor during operation. Clearances may change causing pinch points. 34. When driving “batter” wick drain insure that the lead system, and crane boom, have sufficient bending strength to handle the worst case load. Consult APE. Page 13...

  • Page 16: Rigging Of Inserter

    Mandrel Template P/N: 352017 to align and properly space the sections. All rigging of either the inserter must be done in accordance with standard rigging guide lines set forth in ASTM standards; APE does not assume responsibility for incorrect rigging or procedures.

  • Page 17: Hydraulic Hoses Connection

    The vibrator circuit is controlled by the tool circuit. Use caution when bleeding any hydraulic lines, even low hydraulic pressure can cause injury to personnel. EXCAVATOR CONNECTION Contact APE Certified Service Techincian for more information RETURN LINE AUX #1 RETURN...

  • Page 18: Erecting Mast - Lead Systems

    “SUPER SLOW” all the while pulling the “LEADER-ERECT” lever. Attention: All fully assembled rig movement is to be done with mast in the full vertical position! Page 16 100 WICK DRAIN 800-248-8498 Copyright © 2021 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING.COM...

  • Page 19: Driving / Extracting Mandrel

    2. Allow the diesel engine to run for five minutes at 1500 RPM. 3. Reduce speed to low idle for about thirty seconds. 4. Stop the engine by turning the ENGINE START switch to OFF. Page 17 100 WICK DRAIN 800-248-8498 Copyright © 2021 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING.COM...

  • Page 20: Maintenance & Troubleshooting

    • Inspect hydraulic motors for leaks, wear, and proper operation. • Replace eccentric bearings. Page 18 100 WICK DRAIN 800-248-8498 Copyright © 2021 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING.COM...
  • Page 21 MAINTENANCE & TROUBLESHOOTING Severe Conditions Oil Recommendations The gearbox lubricant installed by APE during The servicing intervals are specified on normal manufacturing is Schaefer 268. If it is unavailable operation conditions. Operation under severe an alternative oil may be used when changing conditions require shorter service intervals.
  • Page 22 When replacing either of the pipe plugs, add sealing tape to make sure oil and containments cannot enter or leave the gearbox. Page 20 100 WICK DRAIN 800-248-8498 Copyright © 2021 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING.COM...
  • Page 23 Eccentrics may swing unexpectedly and are heavy. The interior of the gearbox is a major pinch and crush hazard when open. Hydraulic motor on gearbox. Page 21 100 WICK DRAIN 800-248-8498 Copyright © 2021 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING.COM...
  • Page 24 3. The hydraulic motor is 3. Follow Checking Hydraulic Motors procedure. damaged. 4. Inspect the gearbox, bearings, and eccentrics. If 4. Gearbox seized up. there is damage found consult APE for repair and/ or replacement. Page 22 100 WICK DRAIN 800-248-8498 Copyright ©...

  • Page 25: Replacement Parts

    Shipment A tag with identifying numbers for the unit. If the shipment recipient and method of shipment isn’t stated then APE will use its own judgment. Shortages APE does not assume responsibility for any delay, damage, or loss of material while in transit.

  • Page 26: 100 Wick Drain Assembly

    REPLACEMENT PARTS 100 Wick Drain Assembly Page 24 100 WICK DRAIN 800-248-8498 Copyright © 2021 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING.COM...

  • Page 27: Common Replacement Filters

    REPLACEMENT PARTS 100 Wick Drain Assembly Bom Item no. Part no. Description 1005601 100 WICK INNER SUPP. MACHINING 1009903 100 WICK OUTER SUPP. HSING MACH EXTEND 1005599 100 GEARBOX ASM 1009541 BRAKE VALVE 1005200 ACCUMULATOR ASM 1009543 CHARGE MANIFOLD 352027...
  • Page 28 REPLACEMENT PARTS 100 Wick Drain Gearbox P/N: 1005599 Item no. Part no. Description 181007F ECCENTRIC RIGHT 352079 O-RING CORD 0.13 C.S 123005 SIGHT GLASS 1005598 GEARBOX MACHINING 352045 DRIVE SHAFT 181005 BEARING SLEEVE 181001A 22224 ECCENTRIC BEARING 352081 2-272 O-RING...
  • Page 29 CONTACT APE SHCS CONTACT APE SHCS 352028 ROLLER PIN KEEPER PLATE CONTACT APE SHCS GEASE ZERT 1002295 GUIDE ROLLER PIN 1003153 COVER PLATE SHCS Page 27 100 WICK DRAIN 800-248-8498 Copyright © 2021 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING.COM...
  • Page 30 REPLACEMENT PARTS Wick Manifold P/N: 1003812 Page 28 100 WICK DRAIN 800-248-8498 Copyright © 2021 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING.COM...

  • Page 31: Brake Valve Schematics

    SV2C-1250-1111 543103 FULLY ADJUSTABLE NEEDLE VALVE, T-13A NFCCLCN CONTACT APE 1-1/4” BALL VALVE INTRAMANIFOLD SV2C-1250-1111 CONTACT APE CAVITY PLUG, 2W, ALL PORTS BLOCKED BUNA N CP16-20-N CONTACT APE TRIP-GRIP HANDKNOB CONTROL KIT 991034 Brake Valve Manifold DWG #1009541 Item No.

  • Page 32: Hydraulic Schematic

    HYDRAULIC SCHEMATIC Page 30 100 WICK DRAIN 800-248-8498 Copyright © 2021 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING.COM...
  • Page 33 HYDRAULIC SCHEMATIC Page 31 100 WICK DRAIN 800-248-8498 Copyright © 2021 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING.COM...

  • Page 34: Reference / Notes

    REFERENCE / NOTES Page 32 100 WICK DRAIN 800-248-8498 Copyright © 2021 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING.COM...
  • Page 35 RECOMMENDED BOLT TIGHTENING TORQUE “LUBRICATED SHCS” Socket Head Cap Screws When installing any APE equipment or parts apply lubricant and use APE standard Anti-Seize torque specs. See Tightening Torque Spec below. Failure to follow tightening torque spec can result in under / over tightening fasteners, leading to equipment failure or personal injury.
  • Page 36 REFERENCE / NOTES Page 34 100 WICK DRAIN 800-248-8498 Copyright © 2021 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING.COM...
  • Page 37 REFERENCE / NOTES Page 35 100 WICK DRAIN 800-248-8498 Copyright © 2021 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING.COM...
  • Page 38 All information given in this Manual is current and valid per the information available at the time of publication. (Please check the updated revision date at the bottom of each page.) American Piledriving Equipment (APE) reserves the right to implement changes without prior notice.

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