Sealey PWH199 Instructions

8. SPARE PARTS
1 Front Cover Lens PWH199.01
2 Auto-Darkening Cartridge PWH199.02
3 Inside Cover Lens PWH199.03
4 Headshield PWH199.04
5 Block Nut (2) PWH199.05
6 Washer (4) PWH199.06
9. DECLARATION OF CONFORMITY
Declaration of Conformity. We, the sole importer into the UK, declare that the product listed here is in conformity with the following
standards and directives.
Welding Helmet Solar Powered Shade 11
Model No. PWH199
BSEN175
BSEN379
2002/95/EC RoHS Directive
2002/96/EC WEEE Directive
93/68/EEC CE Marking Directive
noTe: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component
parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this equipment.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: Call us for a copy of our latest catalogue on 01284 757525 and leave your full name and address including your
postcode.
Sole UK Distributor
Sealey Group,
Bury St. Edmunds, Suffolk.
7 Limitation Washer PWH199.07
8 Left Limitation Washer PWH199.08
9 Screw (2) PWH199.09
10 Right Limitation Washer PWH199.10
11 Front Headband c/w Sweatband PWH199.11
12 Adjustable Headband PWH199.12
The construction file for this product is held by the
Manufacturer and may be inspected on request by
contacting Jack Sealey Ltd
Signed by Steve Buckle 22nd April 2008
For Jack Sealey Ltd. Sole importer into the UK of Sealey Power Products
01284 757500
www.sealey.co.uk
Web
01284 703534 sales@sealey.co.uk
email
PWH199 Issue No: 1 - 22/04/08
Thank you for purchasing a Sealey Power Product. Manufactured to a high standard this product will, if used according to these
instructions and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL
REQUIREMENTS, WARNINGS AND CAUTIONS. USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE
PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE OR PERSONAL INJURY
AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY INSTRUCTIONS
WARNING! This helmeT is noT suiTable for use wiTh laser or gas welding/CuTTing.

3 Ensure all workshop safety rules, regulations and conditions are complied with when using welding
equipment. The helmet will not offer protection against misuse of workshop tools, equipment, or accessories.
3 Maintain the helmet in good condition and protect cartridge from liquid and dirt contact. Regularly replace the
protective lens and replace any damaged or worn parts. Use genuine parts only. Unauthorised parts may be dangerous and will
invalidate the warranty.
3 Ensure the front cover lens is securely in place before use.
3 Fit the helmet and adjust the head band so the helmet will sit as low and near to your
face as possible,
o
3 Use helmet only in temperatures ranging from -10 C to 70
3 Remove ill fitting clothing, remove ties, watches, rings and other loose jewellery.
3 Maintain correct balance and footing.
3 Ensure the floor is clear from obstructions, not slippery and wear non-slip shoes.
3 Keep children and unauthorised persons away from the working area.
WARNING! The helmet will only protect the eyes and face from radiation and sparks.

It will not protect against explosive devices or corrosive liquids.
7 DO NOT use helmet for any other purpose, such as grinding etc.
7 DO NOT use helmet unless you have been instructed in its use by a qualified person.
7 DO NOT open or tamper with the shade cartridge.
7 DO NOT get the helmet wet or use in damp or wet locations.
7 DO NOT leave work place with helmet in lowered position, as bright light source may darken cartridge unexpectedly.
7 DO NOT place the helmet on a hot surface.
7 DO NOT use helmet without front cover lens fitted. To do so will invalidate your warranty.
3 Clean helmet (see section 5.5) and store the helmet in a safe, dry, childproof location.
WARNING! The materials of the helmet may, when coming into contact with the wearers skin, cause an allergic reaction to

susceptible individuals.
WARNING! Before welding always inspect the cartridge filter to ensure that it is not damaged. To test the filter prior to welding,

direct the front of the cartridge filter to a bright light source which will cause the lens to darken. Then using your hand rapidly
cover and uncover the sensor. The filter should lighten momentarily then return to a dark state.
WARNING! DO NOT use the helmet if damaged or you suspect it may be faulty. (Contact Sealey dealer).

 danger! do noT use if, at any time, the face plate in the cartridge fails to darken when exposed to a welding
spark. remove cartridge and return to your sealey dealer for checking.
Continued use of the product knowing that the auto darkening feature is noT funCTioning may damage Your
eYes and Cause blindness.
2. INTRODUCTION
High quality shade 11 lens with large viewing area manufactured and tested to BSEN379. Fully automatic switching from light to dark
on striking arc. Fitted with solar power panel - no batteries required. Deluxe contoured helmet design approved to BSEN175 gives
full neck protection and protects lens from scratching when helmet is laid down. Comfortable headband and non-slip quick release
ratchet mechanism. Suitable for MIG and arc welding.
3. SPECIFICATION
Viewing Area. . . . . . . . . 97 x 47.5mm (3.82" x 1.87")
Power Supply . . . . . . . . Solar cells
Power On/Off . . . . . . . . Fully Automatic
Arc Sensor . . . . . . . . . . 2
Shade Inactive . . . . . . . 3
Shade Active . . . . . . . . 11
UV/IR Protection. . . . . . Up to Shade 16 at all times
Switching Time . . . . . . . 0.04ms
o o o o
Operating Temperature. -10 C to 70 C (14 F to 158 F)
o o o o
Storage Temperature . . -20 C to 70 C (-4 F to 158 F)
Total Weight . . . . . . . . . 430g
INSTRUCTIONS FOR:
WELDING HELMET SOLAR
POWERED SHADE 11
PWH199
MODEL NO:
o o o
C (14 F to 158 F).
PWH199 Issue No: 1 - 22/04/08