Sealey PWH599 Instructions

7. TROUBLESHOOTING
 DANGER! If, at any time, the face plate in the cartridge FAILS to darken when exposed to a welding spark, DO NOT
USE . Remove cartridge and return to your dealer for checking . Continued use of the product with auto darkening feature
NOT FUNCTIONING may DAMAGE YOUR EYES and CAUSE BLINDNESS . Use of malfunctioning product will
invalidate the warranty, and any right of claim on any insurance policy .
IRREGULAR DARKENING The headband may be unevenly set on the
OR DIMMING two sides of the helmet (unequal distances
from the eyes to the shade cartridge) .
SHADE CARTRIDGE
The sensors are soiled or obstructed .
DOES NOT DARKEN OR
Front cover lens oiled or damaged .
FLICKERS
Welding current too low .
POOR VISION Operative lenses and/or shade cartridge
soiled .
Insufficient ambient light.
Shade level incorrectly set .
SLOW RESPONSE Operating temperature too low .
WELDING HELMET SLIPS Headband adjustments incorrect .
8. SPARE PARTS
REF. PART NO. DESCRIPTION
(fig .3d) 168 .445504 . Front cover lens 106x89mm
(fig .3a) 168 .445501 Front cover lens frame
(fig .4a/b) 168/445511 Auto darkening filter cartridge
(fig .4b/b) 168/445580 Wire clip
168/445525 Shade knob
168/445530 Inside cover lens
168/445535 Helmet shell
(fig .5-X) 168/445540 Sweat band / front head band
(fig .5) 168/445545 Adjustable Head band
(fig .5-5) 168/445550 Block nut
(fig .5-2) 168/445555 Washer (x 4)
(fig .5-4) 168/445560 Limitation washer
(fig .5-3) 168/445565 Limitation washer LEFT
(fig .5-3) 168/445575 Limitation washer RIGHT
NOTe: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product .
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim .
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode .
Sole UK Distributor, Sealey Group,
Kempson Way, Suffolk Business Park,
Bury St . Edmunds, Suffolk,
IP32 7AR
Original Language Version
Readjust the distance of the shade cartridge .
Clean .
Clean or replace .
Adjust weld amps .
Check, clean or replace .
Adjust light .
Refer to Shade Guide for setting .
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Do not use at temperatures below -5 C (23 F) .
Refer to section 4 .
Issue date 13/05/08
Issue No, 2
www .sealey .co .uk
01284 757500
WEB
01284 703534 sales@sealey .co .uk
email
PWH599 .V2 Issue: 4 - 11/ 04/11
Thank you for purchasing a Sealey Power Product. Manufactured to a high standard this product will, if used according
to these instructions and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL
REQUIREMENTS, WARNINGS AND CAUTIONS. USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE
PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE OR PERSONAL INJURY AND
WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY INSTRUCTIONS
 WARNING! ThIs helMeT Is NOT suITAble fOR use wITh lAseR OR gAs-weldINg.
Ensure all workshop safety rules, regulations, and conditions are complied with when using welding equipment . The
helmet will not offer protection against mis-use of workshop tools, equipment, or accessories .
Maintain the helmet in good condition and protect cartridge from liquid and dirt contact .
Regularly replace the protective lens and replace any damaged or worn parts . Use genuine
parts only. Non authorised parts may be dangerous and will invalidate the warranty.
NEVER open or tamper with the shade cartridge .
Select the shade level before use .
Ensure the front cover lens is securely in place before use .
Fit the helmet and adjust the head band so the helmet will sit as low and near to your face
as possible .
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Use helmet only in temperatures ranging from -5 C to 55
The eye protective plate in helmet is NOT unbreakable . Helmet will not protect you against
severe impact hazards (such as, but not limited to) fragmenting abrasive discs/grinding
wheels, stones and other grinding tools, explosive devices or corrosive fluids . The helmet will
only protect the eyes and face from radiation and sparks .
Remove ill fitting clothing, remove ties, watches, rings, and other loose jewellery .
Maintain correct balance and footing . Ensure the floor is not slippery and wear non slip shoes .
Keep children and unauthorised persons away from the working area .
 WARNING! DO NOT use the helmet if damaged or you suspect it may be faulty . (Contact Service Agent) .
DO NOT use helmet unless you have been instructed in its use by a qualified person .
DO NOT get the helmet wet or use in damp or wet locations .
DO NOT leave work place with helmet in lowered position, as bright light source may darken cartridge unexpectedly .
DO NOT place the helmet on a hot surface .
DO NOT use helmet without front cover lens and frame fitted . To do so will invalidate your warranty .
Clean helmet (see section 5 .9) and store the helmet in a safe, dry, childproof location .
The materials of the helmet may, when coming into contact with the wearers skin, cause an allergic reaction to
susceptible individuals .
Before welding always inspect the cartridge filter to ensure that it is not damaged . To test the filter prior to welding, direct
the front of the cartridge filter to a bright light source which will cause the lens to darken . Then using your hand rapidly
cover and uncover the sensor . The filter should lighten momentarily then return to a dark state .
 DANGER! If, at any time, the face plate in the cartridge FAILS to darken when exposed to a welding spark, DO NOT
USE . Remove cartridge and return to your dealer for checking . Continued use of the product knowing that the auto
darkening feature is NOT FUNCTIONING may DAMAGE YOUR EYES and CAUSE BLINDNESS . Continued use of the
helmet which is not functioning will invalidate the warranty and could prohibit a successful claim on any insurance
company .
2. INTRODUCTION
High quality variable shade 9-13 lens which does not deteriorate with age or usage, manufactured and tested to
EN379:2003 . Fully automatic, switches from light to dark on striking arc . Fitted with solar power panel, no batteries
required . Features sensitivity switch and delay speed switch control for switching dark to light, preventing arc eye when
welding at high power, whilst still providing fast switching for tack welding . Deluxe contoured helmet design approved to
EN175:1997 gives full neck protection and protects lens from scratching when helmet is laid down . Comfortable
headband and non slip quick release ratchet mechanism . Suitable for MIG and arc welding . (Not suitable for use with
laser or gas-welding) .
3. SPECIFICATION
Viewing area: . . . . . . . . 98 x 44mm (3 .86" x 1 .74") .
Size of cartridge: . . . . . 110x90x9mm (4 .33"x3 .54"x0 .35")
Power supply: . . . . . . . . Solar cells
Power On/Off: . . . . . . . . Fully Automatic
UV/IR protection: . . . . . Up to shade Din .16 at all times
Adjustable shade: . . . . . From 9 - 13
Clear shade: . . . . . . . . . Shade 4 .
Response (light to dark):1/20,000 sec
Original Language Version
INSTRUCTIONS FOR:
AUTOMATIC WELDING HELMET
MODEL NO: PWH599
Version 2
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C (23 F to 131 F) .
Response (dark to light)  Position 'slow' = 0 .6 - 0 .8sec
. . . . . . . . . . . . . . . . . . .  Position 'fast' = 0 .25 - 0 .35sec
Sensitivity: . . . . . . . . . . Adjustable high/low
Helmet material: . . . . . . Hi-impact Polyamide Nylon/Polyprop .
Weight of helmet: . . . . . 374g
Weight of filter cartridge:133g
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Operating temperature: -5 C to 55 C (23 F to 131
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Storing temperature: . . . -20 C to 70 C (-4 F to 158
PWH599 .V2 Issue: 4 - 11/ 04/11
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