ABB T175 Gen 3 Manual
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ABB T175 Gen 3 Manual

ABB T175 Gen 3 Manual

Na csat procedure, charging system acceptance procedure
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T175-T350 GEN3 NA CSAT Procedure
Charging System Acceptance Procedure
Contents
1. Purpose and Basic Description ................................................................................................. 2
2. Specific Risks and Points of Attention ..................................................................................... 2
3. Required Tools and Spare Parts ................................................................................................ 2
4. General Information .................................................................................................................. 4
5. CSAT Procedure ........................................................................................................................... 5
6. Cable Connections .................................................................................................................... 14
6.1.
Charge Post and Power Cabinets - Connection Table (175kW) ....................................... 14
6.2.
6.3.
Charge Post and Power Cabinets - Connection Table (350kW) ...................................... 16
6.4.
7. Appendices ................................................................................................................................ 18
System .......................................................................................................................................... 18
7.2. Appendix B: Position of rotary switch on CCB2 board ............................................................ 19
7.3.
Appendix C: New CCB2 Version 3.2 ....................................................................................... 20
7.4.
Appendix D: Signal & Cable connections (175kW System) ................................................ 22
7.5.
Appendix E: Signal & Cable connections (350kW System) ............................................... 23
7.6.
Appendix F: Cable Coolant Service Valve Location ........................................................... 24
7.7. Appendix G: Eurochiller & Swedewater Overview .................................................................... 25
8. Listing of related documents .................................................................................................. 26
9. Revisions .................................................................................................................................... 26
PREPARED
09/09/2023
Andres Coronado
APPROVED
09/28/2023
Floris De-vos
OWNING ORGANIZATION
EVI Service Global Service
PRODUCT TYPE
C
HPC - T175 / T350
☒
REQUIRED PARTS
PART NUMBER
T175/350 Generation 3
REQUIRED TOOLS
Basic & extended toolsets to include any weather related items as described in full list below.
REQUIRED PREPERATION
Carry out all safety measures according to ABB COP and as required by local rules and regulations.
© Copyright 2020 ABB. All rights reserved.
STATUS
Approved
DOCUMENT KIND
Charging System Acceptance Test
DOCUMENT ID.
6AGS000264
J
G
T
ASSISTANCE - 2ND LINE SUPPORT REQUIRED?
Yes
☒
☒
☐
PART DESCRIPTION
CP and Power Cabinet(s)
SECURITY LEVEL
Public
REV.
LANG.
PAGE
A
EN
1/26
ESTIMATED TIME
N/A
QTY
1

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Summary of Contents for ABB T175 Gen 3

  • Page 1: Table Of Contents

    Basic & extended toolsets to include any weather related items as described in full list below. REQUIRED PREPERATION Carry out all safety measures according to ABB COP and as required by local rules and regulations. © Copyright 2020 ABB. All rights reserved.

  • Page 2: Purpose And Basic Description

    Single phase space heater To warm up the cabinet before start-up. Work tent To protect yourself and the cabinet from sun and rain. STATUS SECURITY LEVEL DOCUMENT ID. REV. LANG. PAGE Approved Public 6AGS000264 2/26 © Copyright 2020 ABB. All rights reserved.
  • Page 3 Caution!  This service instruction must be conducted by competent and trained per- sonnel in accordance with all ABB, local and national work rules, directives, and safety standards. The appropriate PPE must be always worn. ABB rec- ommends that a safety risk assessment shall be performed prior to execut- ing this instruction. ...

  • Page 4: General Information

    Charge Post Serial No. : Primary Cabinet Serial No. : Secondary Cabinet Serial No. : Cooler Firmware before/after: Further Site Info: STATUS SECURITY LEVEL DOCUMENT ID. REV. LANG. PAGE Approved Public 6AGS000264 4/26 © Copyright 2020 ABB. All rights reserved.

  • Page 5: Csat Procedure

    1.8. Verify P2 is set to 10mA and 2000ms 1.9. Check the connection of the PE cables and verify the order of the washers. STATUS SECURITY LEVEL DOCUMENT ID. REV. LANG. PAGE Approved Public 6AGS000264 5/26 © Copyright 2020 ABB. All rights reserved.
  • Page 6 2.7. Cooling unit: Open the cover plate of the chiller, no oil shall be seen (do not place the cover back). STATUS SECURITY LEVEL DOCUMENT ID. REV. LANG. PAGE Approved Public 6AGS000264 6/26 © Copyright 2020 ABB. All rights reserved.
  • Page 7 2.10. Measure Resistance between DC+ and PE, and DC- and PE on the charging cable >1MΩ 2.11. Check cable connections are correct according to section 6 Remarks: STATUS SECURITY LEVEL DOCUMENT ID. REV. LANG. PAGE Approved Public 6AGS000264 7/26 © Copyright 2020 ABB. All rights reserved.
  • Page 8 Caution! The entirety of section must be performed by a qualified person wearing the appropriate PPE as per ABB code of practice when working on ener- gized equipment and operating switchgear. Please refer safety instruction manuals for details. Keep in mind that different regions have different voltage levels.
  • Page 9 5.5. Carry out “Power Module Self-Test” using EVE Portal or Servicelink. Make sure there is no errors 5.6. If applicable, apply any specific customizations using the relevant option in ServiceLink. STATUS SECURITY LEVEL DOCUMENT ID. REV. LANG. PAGE Approved Public 6AGS000264 9/26 © Copyright 2020 ABB. All rights reserved.
  • Page 10 8.3. Open the door of one cabinet; the HMI should show that the charger is unavailable. 8.4. Close the door of the cabinet; the charger should become available again. SECURITY LEVEL DOCUMENT ID. REV. LANG. STATUS PAGE Public 6AGS000264 Approved 10/26 © Copyright 2020 ABB. All rights reserved.
  • Page 11 12. Cooler Final Check: 12.1. Open the charger, verify that no oil has been spilled, close the cover of the cooler. DOCUMENT ID. STATUS SECURITY LEVEL REV. LANG. PAGE 6AGS000264 Approved Public 11/26 © Copyright 2020 ABB. All rights reserved.
  • Page 12 SIM(ICCID) 14.3. Under the “Payment Terminal” enter all relevant information. This page contains RISE administrative data, which must be entered manually STATUS SECURITY LEVEL DOCUMENT ID. REV. LANG. PAGE Approved Public 6AGS000264 12/26 © Copyright 2020 ABB. All rights reserved.
  • Page 13 14.9. Under the “Details” of the power cabinet’s page (THP175), verify that all data has been entered for As- set Information, System Setup, Charger Build, Lifecycle Information, Upgrades, Commissioning Under “Commissioning” tab mark the status of commissioning Remarks: SECURITY LEVEL DOCUMENT ID. REV. LANG. PAGE STATUS Public 6AGS000264 13/26 Approved © Copyright 2020 ABB. All rights reserved.

  • Page 14: Cable Connections

    Checked For CP# Checked For CP# Checked For CP# Checked For CP# NC – No Connection PE – Protective Earth Remarks: STATUS SECURITY LEVEL DOCUMENT ID. REV. LANG. PAGE Approved Public 6AGS000264 14/26 © Copyright 2020 ABB. All rights reserved.

  • Page 15: Charge Post And Power Cabinets - Connection Diagram (175Kw)

    18 17 16 11 10 7 6 L1 PE Terminal Type B GEN III Primary/Charge Post Interlock Charge Post AC Supply STATUS SECURITY LEVEL DOCUMENT ID. REV. LANG. PAGE Approved Public 6AGS000264 15/26 © Copyright 2020 ABB. All rights reserved.

  • Page 16: Charge Post And Power Cabinets - Connection Table (350Kw)

    Checked For CP# Checked For CP# Checked For CP# Checked For CP# NC – No Connection PE – Protective Earth Remarks: STATUS SECURITY LEVEL DOCUMENT ID. REV. LANG. PAGE Approved Public 6AGS000264 16/26 © Copyright 2020 ABB. All rights reserved.

  • Page 17: Charge Post And Power Cabinets - Connection Diagram (350Kw)

    L1 PE Terminal Type B Terminal Type B GEN III Primary/Secondary CAN Primary/Secondary Interlock Primary/Charge Post Interlock Charge Post AC Supply STATUS SECURITY LEVEL DOCUMENT ID. REV. LANG. PAGE Approved Public 6AGS000264 17/26 © Copyright 2020 ABB. All rights reserved.

  • Page 18: Appendices

    The reset is done by pressing the reset button on the de- vice. Verify that switches & settings are correct. STATUS SECURITY LEVEL DOCUMENT ID. REV. LANG. PAGE Approved Public 6AGS000264 18/26 © Copyright 2020 ABB. All rights reserved.

  • Page 19: Appendix B: Position Of Rotary Switch On Ccb2 Board

    T175 -T3 50 G EN3 NA CSAT PR OCEDUR E 7.2. Appendix B: Position of rotary switch on CCB2 board STATUS SECURITY LEVEL DOCUMENT ID. REV. LANG. PAGE Approved Public 6AGS000264 19/26 © Copyright 2020 ABB. All rights reserved.

  • Page 20: Appendix C: New Ccb2 Version 3.2

    By default a system with type A terminal bocks will have CCB2 V2. By default a system with type B terminal blocks will have a CCB2 V3 (to interface DC guard- ing). STATUS SECURITY LEVEL DOCUMENT ID. REV. LANG. PAGE Approved Public 6AGS000264 20/26 © Copyright 2020 ABB. All rights reserved.
  • Page 21 Beacon connector: CCB2 v3 has a large “Beacon connector” which is used in HVC sys- • tems. Left: CCB2 V3.2 (new) Right: CCB2 V2.0 (old) STATUS SECURITY LEVEL DOCUMENT ID. REV. LANG. PAGE Approved Public 6AGS000264 21/26 © Copyright 2020 ABB. All rights reserved.

  • Page 22: Appendix D: Signal & Cable Connections (175Kw System)

    Fiber 1 Fiber 2 Apply Column A for terminal type “A” and Column B for terminal type “B”. Single Line Diagram: STATUS SECURITY LEVEL DOCUMENT ID. REV. LANG. PAGE Approved Public 6AGS000264 22/26 © Copyright 2020 ABB. All rights reserved.

  • Page 23: Appendix E: Signal & Cable Connections (350Kw System)

    Fiber 2 CAN-H CAN-L CAN_GND Apply Column A for terminal type “A” and Column B for terminal type “B”. Single Line Diagram: STATUS SECURITY LEVEL DOCUMENT ID. REV. LANG. PAGE Approved Public 6AGS000264 23/26 © Copyright 2020 ABB. All rights reserved.

  • Page 24: Appendix F: Cable Coolant Service Valve Location

    Please note: the picture below shows these valves in the “closed” position, to open (should be by default), the valves must be in line with the pipes. STATUS SECURITY LEVEL DOCUMENT ID. REV. LANG. PAGE Approved Public 6AGS000264 24/26 © Copyright 2020 ABB. All rights reserved.

  • Page 25: Appendix G: Eurochiller & Swedewater Overview

    T175 -T3 50 G EN3 NA CSAT PR OCEDUR E 7.7. Appendix G: Eurochiller & Swedewater Overview STATUS SECURITY LEVEL DOCUMENT ID. REV. LANG. PAGE Approved Public 6AGS000264 25/26 © Copyright 2020 ABB. All rights reserved.

  • Page 26: Listing Of Related Documents

    Initial revision based on GEN 2 CSAT SI- GPG Service T175-0010. 29/03/20 T.L-W. Conversion to NA based on Gen 3 USABB Service CSAT 6AGS000262 CSAT Procedure 09/28/23 A.Coro STATUS SECURITY LEVEL DOCUMENT ID. REV. LANG. PAGE Approved Public 6AGS000264 26/26 © Copyright 2020 ABB. All rights reserved.

This manual is also suitable for:

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