BINMASTER NCR-86 Operating Instructions Manual

Radar sensor for continuous level measurement of liquids and bulk solids
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Operating Instructions
Radar sensor for continuous level
measurement of liquids and bulk solids
NCR-86
Four-wire 4 ... 20 mA/HART
90 ... 253 V AC; 50/60 Hz
Document ID: 1034064
678. 7 45.3020 Main
1.800.875.0280 TF
sales@jamiesonequipment.com
www.jamiesonequipment.com

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Summary of Contents for BINMASTER NCR-86

  • Page 1 Operating Instructions Radar sensor for continuous level measurement of liquids and bulk solids NCR-86 Four-wire 4 … 20 mA/HART 90 … 253 V AC; 50/60 Hz Document ID: 1034064 678. 7 45.3020 Main 1.800.875.0280 TF sales@jamiesonequipment.com www.jamiesonequipment.com...
  • Page 2: Table Of Contents

    Save parameter adjustment data ................... 71 Set up with Smartphone/tablet ..................... 72 Preparations ........................72 Connecting ........................72 Parameter adjustment ....................73 10 Menu overview ........................74 10.1 Functions and adjustment possibilities ................74 NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 3 15 Supplement ..........................95 15.1 Technical data ........................ 95 15.2 Radio astronomy stations .....................117 15.3 Dimensions ........................117 15.4 Licensing information for open source software ............136 15.5 Trademark ........................136 Editing status: 2024-02-28 NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 4: About This Document

    The dot set in front indicates a list with no implied sequence. Sequence of actions Numbers set in front indicate successive steps in a procedure. Disposal This symbol indicates special instructions for disposal. NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 5: For Your Safety

    During work on and with the device, the required personal protective equipment must always be worn. Appropriate use NCR-86 is a sensor for continuous level measurement. chapter "Product description". Operational reliability is ensured only if the instrument is properly sible supplementary instructions.
  • Page 6: Mode Of Operation - Radar Signal

    Installations in Canada shall comply with the relevant requirements of the Canadian Electrical Code (CEC Part I) (Canada). A Class 2 power supply unit has to be used for the installation in the USA and Canada. NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 7: Product Description

    Further information can be found on our homepage. the device. Principle of operation Application area The NCR-86 is a radar sensor for continuous level measurement of Antenna systems Use see chapter "Mounting instructions, sealing to the process" NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 8: Adjustment

    The housing with display and adjustment unit can be rotated by 360° for optimum readability and operability. Wireless adjustment Devices with integrated Bluetooth module can be adjusted wirelessly via smartphone/tablets (iOS or Android operating system). NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 9: Packaging, Transport And Storage

    Technical data - Ambient conditions" • Relative moisture 20 … 85 % Lifting and carrying With instrument weights of more than 18 kg (39.68 lbs) suitable and approved equipment must be used for lifting and carrying. NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 10: Setup - The Most Important Steps

    Adjustment app Parameterize sensor Liquids Bulk solids Enter medium type, application, vessel height, adjustment and mode 100% 100% Check measured value Indicators Output Download via Apple App Store, Google Play Store, Baidu Store NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 11: Mounting

    Chemical properties of the medium • Second Line of Defense As a standard feature, the NCR-86 is separate from the process through its plastic antenna encapsulation. Optionally, the instrument is available with a Second Line of Defense (SLOD), a second process separation. It is located as gas-tight leadthrough between the process component and the electronics.
  • Page 12 Plastic double chamber Aluminium - double chamber Housing orientation The housing of NCR-86 can be rotated completely by 360°. This enables optimal reading of the display and easy cable entry. For housings made of plastic or electropolished stainless steel, this is done without tools.
  • Page 13: Mounting Preparations, Mounting Strap

    It must be screwed onto the sensor with the three M5 x 10 hexagon socket screws and spring washers before setup: • Required tool: Hexagon spanner size 4 • Max. torque: see chapter "Technical data" see following illustration: NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 14 – Inclination in two steps 0° and 90° – Inclination 90° steplessly Fig. 7: Adjustment of the inclination when mounted horizontally on the wall Fig. 8: Rotate when mounted vertically on the ceiling NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 15: Mounting Versions, Plastic Horn Antenna

    Fig. 9: Ceiling mounting via the mounting strap with length 300 mm Mounting strap - Wall As an alternative the strap mounting is carried out horizontally or mounting obliquely. NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 16 Flange Two versions are available for mounting the instrument on a nozzle: • • DN 80, ASME 3" and JIS 80. It comes not sealed against the radar chamber housing is not possible. NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 17: Mounting Instructions

    Radar sensors for level measurement emit electromagnetic waves. The polarisation is the direction of the electrical share of these drawing: Fig. 14: Position of the polarisation Nose for marking the direction of polarisation NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 18 This applies especially if buildup on the vessel wall is to be expected. In this case, it is recommended to repeat the false signal suppression at a later time with existing buildup. NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 19 Mounting position - bulk Mount the instrument at least 200 mm (7.874 in) away from the ves- solids sel wall. 200 mm (7.87") Fig. 17: Mounting the radar sensor on the vessel top NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 20 This applies especially if buildup on the vessel wall is to be expected. Reference plane The measuring range of the NCR-86 physically begins with the antenna end. However, the min./max. adjustment begins mathematically with the version.
  • Page 21 Fig. 18: Position of the reference plane Reference plane Plastic horn antenna Flange connection Horn antenna Flange with lens antenna uids As a general rule, the device must not be mounted too close to or solids disturbed. NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 22 5 Mounting exhauster should be as large as possible. should be as large as possible. NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 23 Socket mounting - short For nozzle mounting, the nozzle should be as short as possible and nozzles With threaded connection, the antenna end should protrude at least 5 mm (0.2 in) out of the nozzle. NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 24 Flange with lens antenna Socket mounting - longer nozzles NCR-86 on sockets longer than the antenna. The socket end should be smooth and burr-free, if possible also rounded. Note: When mounting on a longer socket piece, we recommend to carry out a false signal suppression (see chapter "Parameter adjustment").
  • Page 25 3" 100 mm 4" 150 mm 6" Thread with integrated antenna system Socket diameter "d" Socket length "h" 40 mm 1½" 50 mm 2" 80 mm 3" 100 mm 4" 150 mm 6" NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 26 PTFE washer Antenna encapsulation Note: large temperature changes. This can negatively the sealing proper- ties. To avoid this, use the disc springs from the scope of delivery during NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 27 G1½ G1½ SW 65 SW 60 (2.56") (2.36") G1½A Fig. 26: NCR-86 with PTFE threaded adapter (example NCR-86 with thread G1½) Sensor O-ring seal (sensor side) PTFE threaded adapter Flat seal (process side) Welded socket NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 28 40 mm, see the following Fig. 27: Mounting the instrument on insulated vessels Vessel insulation Distance piece for temperature decoupling Electronics housing Vessel installations The mounting location of the radar sensor should be a place where NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 29 Fig. 29: Alignment in liquids Orientation - Bulk solids In a cylindrical silo with conical outlet, the mounting is carried out on a third up to the half of the vessel radius from outside (see following drawing). NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 30 Alternatively, the angle of inclination can be determined using the fol- lowing drawing and table. It depends on the measuring distance "d" and the distance "a" between vessel centre and mounting position. Check the alignment with a suitable level or water level. NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 31 5 Mounting Fig. 31: Determination of the angle of inclination for alignment of NCR-86 Distance d (m) 2° 4° 6° 8° 10° 10.5 12.2 11.1 13.9 12.5 15.6 10.5 13.9 17.4 NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 32 The max. angle of inclination of the swivelling holder is approx. 10° 3. Re-tighten the terminal screws, max. torque see chapter "Techni- cal data". Agitators lead to undesired incorrect measurements. Note: To avoid this, a false signal suppression should be carried out with NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 33 In these applications, it must be taken into account that the radar sensors are designed for relatively slow level changes. Therefore, when using on moving parts, observe the measurement characteris- tics of the device (see chapter "Technical data"). NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 34 The sensor should be directed towards the emptying point in the centre of the silo. This can be done, for example, using the mounting strap. Fig. 35: Installation and orientation in multiple chamber silos NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 35 To protect the device against buildup, particularly in case of strong condensation, air rinsing is recommended. Plastic horn antenna: The NCR-86 with plastic horn antenna is optionally available with Rinsing air connection NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 36: Measuring Rigs - Bypass

    Measurement in the by- pass tube tached to the outside of a container as a communicating vessel. The NCR-86 in 80 GHz technology is suitable as standard for non- contact level measurement in such a bypass. NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 37 • The measurement through a ball valve with unrestricted channel is possible • The deviation can increase in the area of the connecting tube to the container ± 200 mm NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 38: Measurement Setup - Flow

    Triangular overfall thin-walled (ISO 1438) • • Rectangular weir broad crown (ISO 3846) Flow formula: • The value given takes into account the block distance. At smaller distances, the measuring accuracy is reduced, see "Technical data". NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 39 ISCO-Parshall-Flume • table) Tip: Detailed project planning data can be found at the channel manufac- turers and in the technical literature. Rectangular overfall 3 ... 4 h 90° 90° max. Upstream water Tailwater NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 40 5 Mounting 3 ... 4 x h 90° max. Position sensor NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 41: Connecting To Power Supply

    Prior to setup you have to replace these protective caps with ap- proved cable glands or close the openings with suitable blind plugs. On plastic housings, the NPT cable gland or the Conduit steel tube must be screwed into the threaded insert without grease. NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 42: Cable Screening And Grounding

    3. Remove approx. 10 cm (4 in) of the cable mantle (signal output), strip approx. 1 cm (0.4 in) insulation from the ends of the indi- vidual wires 4. Insert the cable into the sensor through the cable entry NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 43: Wiring Plan, Double Chamber Housing

    When inserting the terminal block again, you should hear it snap in. Wiring plan, double chamber housing The following illustrations apply to the non-Ex as well as to the Ex d version. NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 44: Electronics Compartment

    4 … 20 mA output (active) 4 … 20 mA output (passive) Mass - output Function ground when in- stalling according to CSA (Canadian Standards Asso- ciation) Switch-on phase ries out a self-test: NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 45 PC • Then the actual measured value is output to the signal cable. The value takes into account settings that have already been carried out, e.g. default setting. NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 46: Access Protection

    It can't be changed. The emergency device code can also be found on the supplied information sheet "Access protection". If this document is lost, the emergency device code can be retrieved from your personal contact person after legiti- NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 47 7 Access protection mation. The storage and transmission of the device codes is always encrypted (SHA 256 algorithm). NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 48: Set Up With The Display And Adjustment Module

    Fig. 46: Installing the display and adjustment module in the double chamber housing Note: module for continuous measured value indication, a higher lid with an inspection glass is required. NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 49: Adjustment System

    The pen operates the four keys of the display and adjustment module right through the closed lid (with inspection window) of the sensor hous- ing. NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 50: Measured Value Indication - Selection Of National Language

    With the "OK" key you move to the menu overview. Note: OK" key to the selection menu "Menu language". Menu language In this menu item, you can select the menu language for further parameterization. NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 51: Parameterization

    Capital letters from A … Z • Numbers from 0 … 9 • Special characters + - / _ blanks Distance unit In this menu item you select the distance unit of the device. NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 52 Product buildup, condensate and foam generation Standpipe Standpipe in the Orientation of the vessel ings for product mixing polarisation direction Welded connections or mechanical joints False signal sup- with very long tubes pression NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 53 Flow measurement Slow gauge change Smooth to agitated water surface Measurement often from a short distance with the demand for accurate measure- ment results Ice and condensation on the antenna pos- sible NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 54 Varying pouring positions due to outlet fun- Bunker Large volume Large distance to the medium False signal sup- pression Steep angles of repose, unfavourable pour- cone walls or internals grain Changing signal conditions when large NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 55 (min./max. adjustment). During adjustment, enter the respective measuring distance when the vessel is full and empty (see the following examples): NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 56 Max. level = min. meas. distance (distance A) Reference plane If these values are not known, and adjustment can for example be carried out with the distances of 10 % and 90 %. NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 57 [+] and save with [OK]. The cursor now jumps to the distance value. 8.4.3 Access protection Bluetooth access code This menu item enables to change the factory-preset Bluetooth ac- cess code to your personal Bluetooth access code. NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 58 Reset During a reset, parameter settings made by the user are reset to the "Menu overview". Information: The language and Bluetooth access code are not reset, a currently running simulation however is aborted. NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 59: Extended Settings

    The following selection possibilities are available: • Percent • Linearized percent • Filling height • Distance • Scaled • Measurement reliability • Electronics temperature The event and parameter change memories are maintained. NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 60 Linearisation Linearisation is required for all vessels where the vessel volume does not increase linearly with the level and the display or output of NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 61 This menu item enables the setting of the requested national lan- guage. The following languages are available: • German • English • French • Spanish • Portuguese • Italian • Dutch • Russian • Chinese • Japanese • Polish • Czech NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 62 A false signal suppression detects, marks and saves these false signals to ensure that they are ignored in the level measurement. Note: The false signal suppression should be done with the lowest pos- Create new: Proceed as follows: NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 63 Note: The device is set to CET (Central European Time) at the factory. HART mode In this menu item you specify the HART mode and enter the address for multidrop mode. NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 64 (see chapter " "). Voltage supply: The power supply determines whether the sensor is in operation permanently or only in accordance with certain requirements. Copy instrument settings The following functions are available: NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 65 The special parameters can be reset to factory settings with "Reset". Note: The special parameters are described in a separate section at the end of the chapter "Parameter adjustment". 8.4.6 Diagnostics Diagnosis status The following is displayed in this menu item: NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 66 With the [OK] key, the peak indicator are reset to the actual meas- ured values. Diagnostic behaviour event of an echo loss. For this purpose, the time after an echo loss until a fault message is selected. NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 67 "Maintenance". Note: The sensor terminates the simulation automatically after 60 minutes. To deactivate the simulation manually in advance, you have to push the [ESC] [OK] key. NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 68 SP04 - Correction of the This parameter in "%" is used for correction of a running time shift or propagation speed NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 69 SP10 - Additional reliabil- This parameter increases the already created false signal suppres- ity of false signal storage sion by the input value in "dB" over the entire, stored false signal NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 70 SP18 - Minimum meas- dB" between echo urement reliability out- side focussing range min. measurement reliability an echo must have outside the focus- sing range to be accepted as useful echo. NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 71: Save Parameter Adjustment Data

    In the display and adjust- If the instrument is equipped with a display and adjustment module, ment module the parameter adjustment data can be saved therein. The procedure is described in menu item "Copy device settings". NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 72: Set Up With Smartphone/Tablet

    The message "Connecting …" is displayed. The devices found are listed and the search is automatically contin- ued. Select the requested instrument in the device list. Authenticate authentication, each subsequent connection is made without a new authentication query. NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 73: Parameter Adjustment

    • Navigation section • Menu item display The selected menu item can be recognized by the colour change. Close the app to terminate connection. NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 74: Menu Overview

    100 % corresponds to 0,000 m Distance B (min. Min. value Min. adjustment value) 0 % corresponds to 120,000 m encapsulated antenna system Flange with lens antenna encapsulated antenna system Flange with lens antenna NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 75 "h" Scaling Scaling size Scaling size (dimensionless, mass, volume, Dimensionless Scaling unit (unit selection depending on Scaling format #, #.#, #.##, #.###, #.#### Scaling Scaling 100 % correspond to 0 % correspond to NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 76 Special parameters See separate menu overview at the end oc the chapter "Menu overview" of the operat- ing instructions. Reset Menu item Parameter Selection Default setting Reset Reset Reset to factory settings, Restart NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 77: Special Parameters

    Default setting SP1, SP2 Activate measuring range Deactivated start limiting 0.000 m Manual limiting of measuring 100 % range start Safety on the vessel bottom 1.000 m or measuring range end + ...m NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 78 SP16 Minimum amplitude function 12 dB "First large echo" SP17 Wide focussing range 240 m SP18 Minimum measurement relia- 6 dB bility outside focussing range SP19 Time for opening the focus- sing range NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 79 SP22 0.000 m SP24 Factor for additional reliabili- 0.0 % ty at measuring range end SP HART Activate/Deactivate HART Activated SP SIL Activate/Deactivate SIL Activated Deactivated SIL versions Non-SIL versions (cannot be activated) NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 80: Set Up With Other Systems

    They can then be transferred to a Field Communicator. In the HART communication, the Universal Commands and a part of the Common Practice Commands are supported. NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 81: Diagnosis, Asset Management And Service

    EDD. Data are thus read out and also reset. Event memory Up to 500 events are automatically stored with a time stamp in the sensor (non-deletable). Each entry contains date/time, event type, event description and value. NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 82: Asset Management Function

    The status messages are divided into the following categories: • Failure • Function check • • Maintenance required and explained by pictographs: Fig. 53: Pictographs of the status messages Failure - red Function check - orange Maintenance required - blue NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 83 Byte 5, Bit 4 of Byte 0 … 5 Error in the elec- Send instrument for repair tronics F080 General software error Disconnect operating voltage Byte 5, Bit 5 of Byte 0 … 5 General software error NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 84 Check or correct installation and/ for false signal suppression too or parameter settings low (change to another echo pending) Check or correct installation and/ to another echo too low (change or parameter settings to another echo pending) NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 85 Remove possible false echoes Optimize sensor position and ori- entation M506 Error during setup Check or correct installation and/ Byte 24, Bit 6 of or parameter settings Byte 14 … 24 Installation/Setup error NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 86: Echo Curve

    "Diagnosis". The echo curve enables a detailed assessment of the characteristics of a level measurement with the NCR-86. The following chapters show the basic course of the echo curve and describe the menu functions.
  • Page 87: Rectify Faults

    Operating voltage too low, load resist- Check, adapt if necessary ance too high Current signal greater than Sensor electronics defective Replace device or send in for repair de- 22 mA, less than 3.6 mA pending on device version NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 88 Check parameter "Application", especially jumps towards 0 % with amplitude higher than the level echo. vessel top, type of medium, dished bottom, (liquids only) high dielectric constant, and adapt if nec- essary. time NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 89 < 2.5 oil-based, solvents time Measured value Turbulence on the medium surface, quick Check parameters, change if necessary, remains momen- e.g. in dosing vessel, reactor tarily unchanged then jumps to the correct level time NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 90 0 m distance ence signals at close range. socket, possible false echoes through Remove contamination on the antenna Use a sensor with a more suitable antenna time NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 91: Exchanging The Electronics Module

    The elec- signal output or voltage supply. The new electronics module must be loaded with the default settings of the sensor. These are the options: NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 92: How To Proceed If A Repair Is Necessary

    A fresh setup is then not necessary. 12.7 How to proceed if a repair is necessary If a repair should be necessary, please contact your contact person. NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 93: Dismount

    If personal data is stored on the old device to be disposed of, delete it before disposal. If you have no way to dispose of the old instrument properly, please contact us concerning return and disposal. NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 94: Radio Licenses

    "Information sheet Radio licenses" supplied or on our homepage. 14.2 Conformity The device complies with the legal requirements of the applicable formity with the corresponding labelling. The corresponding conformity declarations can be found on our homepage. NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 95: Supplement

    Hygienic antenna encapsulation PEEK Surface roughness metallic adapter < 0.76 µm Additional process seal depending on FKM (PPE V70SW), FFKM (Kalrez 6230, Per- last G74S), EPDM (Freudenberg 291) Flange with lens antenna 316L NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 96 7 Nm (5.163 lbf ft) DN 100 Max. torque, thread with integrated antenna system G¾ 30 Nm (22.13 lbf ft) G1½ 200 Nm (147.5 lbf ft) Glass with Aluminium and stainless steel housing NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 97 The measured quantity is the distance between the end of the sensor antenna and the medium surface. The reference plane for the measurement and the us- able measuring range are dependent on the antenna system. NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 98 Thread for hygienic adapter G1, 1 NPT 20 m (65.62 ft) G1½, 1½ NPT 30 m (98.42 ft) Flange with encapsulated antenna system, hy- 20 m (65.62 ft) 30 m (98.42 ft) 120 m (393.7 ft) NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 99 QV (Fourth Value) Electronics temperature Further information on Manufacturer ID, See website of FieldComm Group Device ID, Device Revision Depending on the operating conditions Reference conditions: U Default values can be assigned individually. NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 100 Already included in the meas. deviation For operating mode 3 as well as with adjusted measuring range of more than 60 m: point 2 ± 20 mm, from 0.25 m ± 2 mm NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 101 G1½, 1½ NPT (PVDF) 8° Thread for hygienic adapter G1, 1 NPT 13° – G1½, 1½ NPT 8° Determination of the temperature drift acc. to the limit point method With operating voltage U NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 102 -20 … +250 °C (-4 … +482 °F) FFKM (Perlast -15 … +150 °C (5 … +302 °F) G74S, G75B) -15 … +250 °C (5 … +482 °F) EPDM (A+P 70.10- -55 … +150 °C (-67 … +302 °F) NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 103 G75B) -15 … +250 °C (5 … +482 °F) EPDM (COG AP302) -40 … +150 °C (-40 … +302 °F) SIP process temperature +150 °C (+302 °F) EIRP: Equivalent Isotropic Radiated Power NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 104 0°C / 32°F -40°C 50°C 80°C 100°C 130°C 150°C -40°F 122°F 176°F 212°F 266°F 302°F -40°C / -40°F Ambient temperature Process temperature Aluminium housing Stainless steel housing (precision casting) Plastic housing Stainless steel housing (electropolished) NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 105 50°C 80°C 100°C 150°C 200°C 250°C -40°F 122°F 176°F 212°F 302°F 392°F 482°F -40°C / -40°F Ambient temperature Process temperature Aluminium housing Stainless steel housing (precision casting) Plastic housing Stainless steel housing (electropolished) NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 106 0°C / 32°F -60°C 50°C 80°C 100°C 130°C 150°C -76°F 122°F 176°F 212°F 266°F 302°F -40°C / -40°F Ambient temperature Process temperature Aluminium housing Stainless steel housing (precision casting) Plastic housing Stainless steel housing (electropolished) NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 107 -40°C 50°C 80°C 100°C 150°C 200°C -320.8°F 40°F 122°F 176°F 212°F 302°F 392°F -40°C / -40°F Ambient temperature Process temperature Aluminium housing Stainless steel housing (precision casting) Plastic housing Stainless steel housing (electropolished) NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 108 0°C / 32°F -40°C 50°C 80°C 100°C 150°C 200°C -40°F 122°F 176°F 212°F 302°F 392°F -40°C / -40°F Ambient temperature Process temperature Aluminium housing Stainless steel housing (precision casting) Plastic housing Stainless steel housing (electropolished) NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 109 0°C / 32°F -40°C 50°C 80°C 100°C 130°C 150°C -40°F 122°F 176°F 212°F 266°F 302°F -40°C / -40°F Ambient temperature Process temperature Aluminium housing Stainless steel housing (precision casting) Plastic housing Stainless steel housing (electropolished) NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 110 0°C / 32°F -40°C 50°C 80°C 100°C 150°C 200°C -40°F 122°F 176°F 212°F 302°F 392°F -40°C / -40°F Ambient temperature Process temperature Aluminium housing Stainless steel housing (precision casting) Plastic housing Stainless steel housing (electropolished) NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 111 -1 … 1 bar (-100 … 100 kPa/-14.5 … 14.50 psig) Thread with integrated an- 316L -1 … 40 bar (-100 … 4000 kPa/-14.5 … 580.2 psig) tenna system PVDF -1 … 3 bar (-100 … 300 kPa/-14.5 … 43.51 psig) NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 112 -1 … 25 bar (-100 … 2500 kPa/-14.5 … 362.6 psig) (DIN 11864-1) DN 50, DN 60.3 DN 76.1, -1 … 16 bar (-100 … 1600 kPa/-14.5 … 232.1 psig) DN 80, DN 88.9 (DIN 11864-2) NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 113 2 g/5 g Stainless steel housing Flange with encapsulated antenna system Plastic housing Aluminium housing Stainless steel housing Plastic housing Aluminium housing Stainless steel housing Tested according to IEC 60068-2-6 (5 … 200 Hz) ance. NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 114 1.2 bar (17.4 psig) 3.5 m 1.4 bar (20.3 psig) 4.2 m 1.6 bar (23.2 psig) 4.4 m 1.8 bar (20.3 psig) 4.8 m 2 bar (23.2 psig) 5.1 m Tested according to IEC 60068-2-27 ance. NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 115 Brass, nickel- plated Stainless steel Wire cross-section (spring-loaded terminals) Massive wire, stranded wire 0.2 … 2.5 mm² (AWG 24 … 14) Stranded wire with end sleeve 0.2 … 1.5 mm² (AWG 24 … 16) NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 116 Electrical protective measures Protection acc. to IEC 60529 IP66/67 Protection acc. to NEMA NEMA 4P Connection of the feeding power supply Networks of overvoltage category III unit Galvanic separation between electronics and metal housing parts NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 117: Radio Astronomy Stations

    Protection rating (IEC 61010-1) 15.2 Radio astronomy stations Certain restrictions on the use of NCR-86 outside closed vessels result from the radio license. Information sheet Radio licenses". Some of these restrictions have to do radio astronomy stations. The following table states the...
  • Page 118 15 Supplement ø 107 mm ø 21 mm (4.21") (0.83") ø 75 mm (2.95") ø 115 mm (4.53") ø 156 mm (6.14") ø 200 mm (7.87") NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 119 15 Supplement ø 107 mm ø 21 mm (4.21") (0.83") ø 75 mm (2.95") ø 156 mm (6.14") ø 200 mm (7.87") Rinsing air connection NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 120 15 Supplement ø 75 mm (2.95") ø 98 mm (3.86") ø 180 mm (7.09") ø 220 mm (8.66") Process seal NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 121 15 Supplement ø 75 mm (2.95") ø 98 mm (3.86") ø 180 mm (7.09") ø 220 mm (8.66") Rinsing air connection NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 122 15 Supplement NCR-86, plastic horn antenna with mounting strap 125 mm (4.92") 2,5 mm (0.10") ø 75 mm (2.95") ø 107 mm (4.21") 9 mm (0.35") ø 115 mm (4.53") 12 mm (0.47") NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 123 15 Supplement NCR-86, thread with integrated antenna system up to +80 °C (+176 °F) SW 50 mm SW 50 mm (1.97") (1.97") G1 1/2 1 1/2 NPT ø 39,3 mm ø 39,3 mm (1.55") (1.55") XE G1½ (DIN 3852-A) PVDF 1½NPT (ASME B1.20.1) PVDF...
  • Page 124 15 Supplement NCR-86, thread with integrated antenna system up to +150 °C (+302 °F) SW 36 mm SW 36 mm (1.42") (1.42") SW 41 mm ¾ NPT G¾ (1.61") ø 24 mm ø 24 mm (0.94") (0.94") SW 41 mm...
  • Page 125 15 Supplement NCR-86, thread with integrated antenna system up to +200 °C (+392 °F)/+250 °C (+482 °F) SW 36 mm SW 36 mm (1.42") (1.42") SW 41 mm (1.61") ¾ NPT G¾ ø 24 mm (0.94") SW 41 mm (1.61")
  • Page 126 15 Supplement (+482 °F) inch ¾" ø21 ¾" 0.98" ø0.83" 1" ø26 1" 1.57" ø1.02" 1½" ø40 1½" 7.09" ø1.58" 2" ø48 2" 8.39" ø1.89" 13.19" ø2.95" 3" ø75 3" NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 127 15 Supplement NCR-86, thread with horn antenna 450 °C version 1½" ø40 2" ø48 3" ø75 inch 6.10" ø1.58" 1½" 7.40" ø1.89" 2" 12.20" ø2.95" 3" NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 128 15 Supplement 1 ½" ø 40 2" ø 48 3" ø 75 inch 6.89" ø 1.58" 1 ½" 8.19" ø 1.89" 2" 3" 12.99" ø 2.95" NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 129 15 Supplement ø24 mm (0.94") ø67,5 mm (2.66") ø75 mm (2.95") ø138 mm (5.43") NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 130 SW 50 mm (1.97") ø 29,5 mm G 1½ (1.16") ø 44,5 mm (1.75") XM G1 (ISO 228-1) for hygienic adapter sealing with O-ring XO G1½ (ISO 228-1) for hygienic adapter sealing with O-ring NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 131 LF Threaded socket DN 50 Form A for tube 53 x 1.5 (DIN 11864-1) RA Slotted nut DN 50 (DIN 11851) DC Collar socket DN 50 Form A for tube 53 x 1.5 (DIN 11864-1) NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 132 ø 90 mm ø 90 mm (3.54") (3.54") MA SMS 1145 DN 51 Q1 DRD connection ø 65 mm SA SMS DN 51 QB For Neumo Biocontrol D50 LA Hygienic connection with compression nut F40 NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 133 15 Supplement G 1/8" x 8mm ø 98 mm (3.86") 43 mm (1.69") 35 mm (1.38") 43 mm (1.69") 35 mm (1.38") Blind plug NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 134 15 Supplement NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 135 15 Supplement Blind plug NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 136: Licensing Information For Open Source Software

    15.5 Trademark All the brands as well as trade and company names used are property of their lawful proprietor/ originator. NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 137 Notes NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 138 Notes NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 139 Notes NCR-86 • Four-wire 4 … 20 mA/HART...
  • Page 140 All statements concerning scope of delivery, application, practical use and operat- ing conditions of the sensors and processing systems correspond to the information available at the time of printing. Subject to change without prior notice BinMaster 678. 7 45.3020 Main 7201 N 98th St 1.800.875.0280 TF Lincoln, NE 68507 sales@jamiesonequipment.com...

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